Compensating plate assembling machine

By designing an automatic assembly machine for throat clamp compensation sheet, the problems of high skill requirements, high labor intensity and low production efficiency caused by manual operation in the prior art are solved, and automatic assembly is realized, efficiency is improved and errors are reduced. Rate.

CN222471413UActive Publication Date: 2025-02-14XIAMEN ZHIYUANXIN AUTOMATION EQUIP CO LTD
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Patent Information

Application Number
CN202420264383.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-02
Publication Date
2025-02-14
Estimated Expiration
2034-02-02

AI Technical Summary

Technical Problem

In the prior art, the processing of the throat clamp with compensation sheet requires manual semi-automatic operation, resulting in high skill requirements for the operator, high labor intensity and low production efficiency.

Method used

A compensation sheet assembly machine is designed, including a first feed conveying device, a second feed conveying device, an assembly device and a dual-station handling device, through which the automatic assembly of the compensation sheet is realized.

Benefits of technology

The automatic assembly of compensation sheets is realized, the assembly efficiency is improved, and the assembly error rate is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a compensating plate assembling machine which comprises a first feeding conveying device, a second feeding conveying device, a third feeding conveying device, a fourth feeding conveying device, a fourth feeding conveying device, a fifth feeding conveying device and a sixth feeding conveying device, and the first feeding conveying device is provided with a first station and used for conveying a first workpiece to the first station; the second feeding conveying device is provided with a second station, and the second feeding conveying device is used for conveying a second workpiece to the second station; an assembling station is arranged on the assembling device; the double-station carrying device is used for carrying a first workpiece on a first station to the assembling station, and the double-station carrying device is used for carrying a second workpiece on a second station to the assembling station to be assembled with the first workpiece; and the assembling device is used for assembling the first workpiece and the second workpiece on the assembling station to complete the assembling of the compensating plate.
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Description

Technical Field

[0001] The utility model relates to the field of assembly equipment, and more specifically, to a compensation sheet assembly machine. Background Art

[0002] The throat clamp is a fastener used to connect soft and hard pipes, and is widely used in industrial production and life. Commonly used throat clamps can be divided into three types: British throat clamps, American throat clamps, and German throat clamps; among them, the German throat clamp is made of iron and the surface is galvanized. The buckle distance is a type of throat clamp that is stamped and has the advantages of large torque and moderate price.

[0003] In order to prevent the screws of the throat clamp from loosening and causing the hose to fall off after being locked for a long time, some throat clamps are equipped with compensation plates to continue to maintain the restraining force to lock the hose when the throat clamp is slightly loose.

[0004] At present, the production of conventional throat clamps can be carried out with the help of automatic assembly machines, but the processing of throat clamps with compensation plates still requires manual work to take the processed throat clamp structure to the stamping equipment, and use the stamping equipment for semi-automatic operation to press and fix the compensation plate on the inside of the clamp. This processing method has high skill requirements on the operators, high labor intensity, and average production efficiency. Utility Model Content

[0005] The utility model aims to provide a compensation sheet assembly machine.

[0006] The utility model aims to solve the problems existing in the prior art.

[0007] Compared with the prior art, the technical solution of the utility model and its beneficial effects are as follows:

[0008] A compensation sheet assembly machine comprises: a first feed and conveying device, on which a first station is arranged, and the first feed and conveying device is used to convey a first workpiece to the first station; a second feed and conveying device, on which a second station is arranged, and the second feed and conveying device is used to convey a second workpiece to the second station; an assembly device, on which an assembly station is arranged; a double-station conveying device, which conveys a first workpiece on the first station to the assembly station, and conveys a second workpiece on the second station to the assembly station for assembly with the first workpiece; the assembly device assembles the first workpiece and the second workpiece on the assembly station to complete the assembly of the compensation sheet.

[0009] As a further improvement, the first feeding and conveying device includes: a first hopper, in which the first workpiece is placed; a first feeding channel, which is connected to the first hopper, and the first workstation is arranged at one end of the first feeding channel away from the first hopper; a first vibrator, which is installed on a frame and connected to the first feeding channel; wherein, the first hopper conveys the first workpiece to the first feeding channel, and the first vibrator causes the first feeding channel to vibrate, thereby continuously conveying the first workpiece to the first workstation.

[0010] As a further improvement, it also includes a first limiting module, which is installed on the first workstation, and the first limiting module includes: a first cylinder, which is installed on the first feeding channel; a first limiting rod, which is installed on the output end of the first cylinder; wherein the first cylinder drives the first limiting rod to limit the first workpiece on the first workstation.

[0011] As a further improvement, the second feeding and conveying device includes: a second hopper, the second workpiece is placed in the second hopper; a second feeding channel, the second feeding channel is connected to the second hopper, and the second workstation is arranged at one end of the second feeding channel away from the second hopper; a second vibrator, the second vibrator is installed on the frame, and the second vibrator is connected to the second feeding channel; wherein, the second hopper conveys the second workpiece to the second feeding channel, and the second vibrator causes the second feeding channel to vibrate, thereby continuously conveying the second workpiece to the second workstation.

[0012] As a further improvement, it also includes a second limiting module, which is installed on the second workstation, and the second limiting module includes: a second cylinder, which is installed on the second feeding channel; a second limiting rod, which is installed on the output end of the second cylinder; wherein the second cylinder drives the second limiting rod to limit the second workpiece on the second workstation.

[0013] As a further improvement, the assembly device includes: a third cylinder, which is installed on the frame; a base, which is installed on the frame, and the assembly station is arranged on the base; a pressing mechanism, which is installed on the output end of the third cylinder; wherein the third cylinder drives the pressing mechanism to press the workpiece to be assembled on the base to complete the assembly of the compensation plate.

[0014] As a further improvement, the double-station handling device includes: a bracket, which is installed on a frame; a motor, which is installed on the bracket; a transmission mechanism, which is installed on the bracket and connected to the output end of the motor; a double-station clamp, which is installed at the output end of the transmission mechanism; wherein the motor drives the double-station clamp to move through the transmission mechanism.

[0015] As a further improvement, the transmission mechanism includes: a first connecting rod, which is connected to the output end of the motor; a pulley, which is movably mounted on the first connecting rod, and a curved slide rail is provided on the bracket, and the pulley cooperates with the slide rail; a first guide rail, which is horizontally mounted on the bracket; a first slider, which cooperates with the first guide rail; a second slider, which is mounted on the other side of the first slider, and the movement direction of the second guide rail is perpendicular to that of the first slider; a second guide rail, which cooperates with the second slider, one end of the second guide rail is fixed to the pulley, and the double-station clamp is mounted on the other end of the second guide rail.

[0016] As a further improvement, it also includes a discharge chute, and the double-station handling device transports the compensation sheet assembled at the assembly station to the discharge chute.

[0017] The beneficial effects of the utility model are:

[0018] The first feed conveying device conveys the first workpiece to the first station, the second feed conveying device conveys the second workpiece to the second station, the double-station transporting mechanism transports the first workpiece on the first station to the assembly station, and the double-station transporting mechanism transports the second workpiece on the second station to the assembly station; the third cylinder drives the pressing mechanism to assemble the first workpiece and the second workpiece on the assembly station to complete the assembly of the compensation sheet; the double-station transporting mechanism transports the compensation sheet on the assembly station to the discharge slide, and flows to the next process.

[0019] The utility model realizes the automatic assembly of the compensation sheet, improves the assembly efficiency, and reduces the assembly error rate. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a first schematic diagram of a compensation sheet assembly machine provided in an embodiment of the utility model.

[0021] Figure 2 This is a second schematic diagram of a compensation sheet assembly machine provided in an embodiment of the utility model.

[0022] Figure 3 It is a structural schematic diagram of the first feeding and conveying device provided in an embodiment of the utility model.

[0023] Figure 4 It is a structural schematic diagram of the first limiting module provided in an embodiment of the utility model.

[0024] Figure 5 It is a schematic structural diagram of a second feeding and conveying device provided in an embodiment of the utility model.

[0025] Figure 6 It is a structural schematic diagram of the second limiting module provided in an embodiment of the utility model.

[0026] Figure 7 It is a first schematic diagram of the assembly device provided in an embodiment of the utility model.

[0027] Figure 8 It is a second schematic diagram of the assembly device provided in the embodiment of the utility model.

[0028] Fig. 9 It is a structural schematic diagram of a double-station handling device provided in an embodiment of the utility model.

[0029] In the figure:

[0030] 1. First feeding and conveying device 11. First workstation 12. First hopper

[0031] 13. First feeding channel 14. First vibrator 15. First limit module

[0032] 151. First cylinder 152. First limit rod 2. Second feeding and conveying device

[0033] 21. Second workstation 22. Second hopper 23. Second feeding channel

[0034] 24. Second vibrator 25. Second limit module 251. Second cylinder

[0035] 252. Second limit rod 3. Assembly device 31. Assembly station

[0036] 32. Third cylinder 33. Base 34. Pressing mechanism

[0037] 4. Double-station handling device 41. Bracket 42. Motor

[0038] 43. Transmission mechanism 431. First connecting rod 432. Pulley

[0039] 433. First guide rail 434. First slider 435. Second slider

[0040] 436. Second guide rail 44. Double-station clamp 5. Discharging slide

[0041] 6. Rack DETAILED DESCRIPTION

[0042] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Therefore, the following detailed description of the embodiments of the utility model provided in the drawings is not intended to limit the scope of the utility model for which protection is sought, but merely represents the selected embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0043] In the description of the present invention, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0044] Reference Figures 1 to 9 As shown, a compensation sheet assembly machine includes: a first feed conveying device 1, on which a first station 11 is provided, and the first feed conveying device 1 is used to convey a first workpiece to the first station 11; a second feed conveying device 2, on which a second station 21 is provided, and the second feed conveying device 2 is used to convey a second workpiece to the second station 21; an assembly device 3, on which an assembly station 31 is provided; a double-station handling device 4, which transports the first workpiece on the first station 11 to the assembly station 31, and transports the second workpiece on the second station 21 to the assembly station 31 for assembly with the first workpiece; the assembly device 3 assembles the first workpiece and the second workpiece on the assembly station 31 to complete the assembly of the compensation sheet.

[0045] The first feeding and conveying device 1 includes: a first hopper 12, in which the first workpiece is placed; a first feeding channel 13, which is connected to the first hopper 12, and the first workstation 11 is arranged at one end of the first feeding channel 13 away from the first hopper 12; a first vibrator 14, which is installed on the frame 6, and the first vibrator 14 is connected to the first feeding channel 13; wherein, the first hopper 12 conveys the first workpiece to the first feeding channel 13, and the first vibrator 14 makes the first feeding channel 13 vibrate, so as to continuously convey the first workpiece to the first workstation 11.

[0046] A compensation sheet assembly machine also includes a first limiting module 15, which is installed on the first workstation 11. The first limiting module 15 includes: a first cylinder 151, which is installed on the first feeding channel 13; a first limiting rod 152, which is installed on the output end of the first cylinder 151; wherein the first cylinder 151 drives the first limiting rod 152 to limit the first workpiece on the first workstation 11.

[0047] The second feeding and conveying device 2 includes: a second hopper 22, in which the second workpiece is placed; a second feeding channel 23, which is connected to the second hopper 22, and the second workstation 21 is arranged at one end of the second feeding channel 23 away from the second hopper 22; a second vibrator 24, which is installed on the frame 6, and the second vibrator 24 is connected to the second feeding channel 23; wherein, the second hopper 22 conveys the second workpiece to the second feeding channel 23, and the second vibrator 24 makes the second feeding channel 23 vibrate, so as to continuously convey the second workpiece to the second workstation 21.

[0048] A compensation sheet assembly machine also includes a second limiting module 25, which is installed on the second workstation 21. The second limiting module 25 includes: a second cylinder 251, which is installed on the second feeding channel 23; a second limiting rod 252, which is installed on the output end of the second cylinder 251; wherein the second cylinder 251 drives the second limiting rod 252 to limit the second workpiece on the second workstation 21.

[0049] The assembly device 3 includes: a third cylinder 32, which is installed on the frame 6; a base 33, which is installed on the frame 6, and the assembly station 31 is arranged on the base 33; a pressing mechanism 34, which is installed on the output end of the third cylinder 32; wherein the third cylinder 32 drives the pressing mechanism 34 to press the workpiece to be assembled on the base 33 to complete the assembly of the compensation sheet.

[0050] The double-station handling device 4 includes: a bracket 41, which is installed on the frame 6; a motor 42, which is installed on the bracket 41; a transmission mechanism 43, which is installed on the bracket 41 and connected to the output end of the motor 42; a double-station clamp 44, which is installed at the output end of the transmission mechanism 43; wherein the motor 42 drives the double-station clamp 44 to move through the transmission mechanism 43.

[0051] The transmission mechanism 43 includes: a first connecting rod 431, which is connected to the output end of the motor 42; a pulley 432, which is movably mounted on the first connecting rod 431, and a curved slide rail is provided on the bracket 41, and the pulley 432 cooperates with the slide rail; a first guide rail 433, which is horizontally mounted on the bracket 41; a first slider 434, which cooperates with the first guide rail 433; a second slider 435, which is mounted on the other side of the first slider 434, and the movement direction of the second guide rail 436 is perpendicular to the first slider 434; a second guide rail 436, which cooperates with the second slider 435, and one end of the second guide rail 436 is fixed to the pulley 432, and the double-station clamp 44 is mounted on the other end of the second guide rail 436.

[0052] A compensating sheet assembly machine further includes a discharge chute 5 , and the double-station transport device 4 transports the compensating sheet assembled at the assembly station 31 to the discharge chute 5 .

[0053] The working principle of a compensation sheet assembly machine provided by the utility model is:

[0054] The first feed conveying device 1 conveys the first workpiece to the first station 11, the second feed conveying device 2 conveys the second workpiece to the second station 21, the double-station transporting mechanism transports the first workpiece on the first station 11 to the assembly station 31, and the double-station transporting mechanism transports the second workpiece on the second station 21 to the assembly station 31; the third cylinder 32 drives the pressing mechanism 34 to assemble the first workpiece and the second workpiece on the assembly station 31 to complete the assembly of the compensation sheet; the double-station transporting mechanism transports the compensation sheet on the assembly station 31 to the discharge chute 5, and flows to the next process.

[0055] The above embodiments are only used to explain the technical solution of the utility model rather than to limit it. Those skilled in the art should understand that any modification and equivalent substitution that does not deviate from the spirit and scope of the utility model should fall within the scope of protection of the claims of the utility model.

Claims

1. A compensation sheet assembly machine, characterized in that: include: A first feeding and conveying device, wherein a first workstation is arranged on the first feeding and conveying device, and the first feeding and conveying device is used to convey a first workpiece to the first workstation; A second feeding and conveying device, wherein a second workstation is arranged on the second feeding and conveying device, and the second feeding and conveying device is used to convey a second workpiece to the second workstation; An assembly device, wherein an assembly station is provided on the assembly device; A double-station handling device, wherein the double-station handling device transports the first workpiece on the first station to the assembly station, and the double-station handling device transports the second workpiece on the second station to the assembly station for assembly with the first workpiece; the assembly device assembles the first workpiece and the second workpiece on the assembly station to complete the assembly of the compensation plate.

2. A compensation sheet assembly machine according to claim 1, characterized in that: The first feeding and conveying device comprises: a first hopper, placing the first workpiece in the first hopper; a first feeding channel, wherein the first feeding channel is connected to the first hopper, and the first station is arranged at an end of the first feeding channel away from the first hopper; A first vibrator, wherein the first vibrator is mounted on a frame and connected to the first feeding channel; The first hopper conveys the first workpiece to the first feeding channel, and the first vibrator causes the first feeding channel to vibrate, thereby continuously conveying the first workpiece to the first workstation.

3. A compensation sheet assembly machine according to claim 2, characterized in that: It also includes a first limiting module, which is installed on the first station, and includes: A first cylinder, wherein the first cylinder is installed on the first feeding channel; a first limiting rod, the first limiting rod being installed at an output end of the first cylinder; The first cylinder drives the first limiting rod to limit the first workpiece on the first station.

4. The compensation sheet assembly machine according to claim 1, characterized in that: The second feeding and conveying device comprises: a second hopper, placing the second workpiece in the second hopper; a second feeding channel, the second feeding channel being connected to the second hopper, the second workstation being arranged at an end of the second feeding channel away from the second hopper; a second vibrator, the second vibrator being mounted on the frame and connected to the second feeding channel; The second hopper conveys the second workpiece to the second feeding channel, and the second vibrator causes the second feeding channel to vibrate, thereby continuously conveying the second workpiece to the second workstation.

5. The compensation sheet assembly machine according to claim 4, characterized in that: It also includes a second limiting module, which is installed on the second station, and the second limiting module includes: a second cylinder, the second cylinder being installed on the second feeding channel; a second limiting rod, the second limiting rod being installed at an output end of the second cylinder; The second cylinder drives the second limiting rod to limit the second workpiece on the second workstation.

6. The compensation sheet assembly machine according to claim 1, characterized in that: The assembly device comprises: A third cylinder, wherein the third cylinder is mounted on the frame; A base, the base is mounted on the frame, and the assembly station is arranged on the base; A material pressing mechanism, the material pressing mechanism is installed at the output end of the third cylinder; The third cylinder drives the pressing mechanism to press the workpiece to be assembled on the base to complete the assembly of the compensation sheet.

7. The compensation sheet assembly machine according to claim 1, characterized in that: The double-station handling device comprises: A bracket, wherein the bracket is mounted on the frame; A motor, wherein the motor is mounted on the bracket; A transmission mechanism, the transmission mechanism is mounted on the bracket and connected to the output end of the motor; A double-station clamping jaw, wherein the double-station clamping jaw is installed at the output end of the transmission mechanism; Wherein, the motor drives the double-station clamp to move through the transmission mechanism.

8. The compensation sheet assembly machine according to claim 7, characterized in that: The transmission mechanism comprises: a first connecting rod, the first connecting rod being connected to an output end of the motor; A pulley, the pulley is movably mounted on the first connecting rod, the bracket is provided with a curved slide rail, the pulley cooperates with the slide rail; a first guide rail, the first guide rail being horizontally mounted on the bracket; a first sliding block, the first sliding block being matched with the first guide rail; a second slider, the second slider being installed on the other side of the first slider, and the movement direction of the second slider being perpendicular to that of the first slider; A second guide rail, wherein the second guide rail cooperates with the second slider, one end of the second guide rail is fixed to the pulley, and the double-station clamp is installed at the other end of the second guide rail.

9. The compensation sheet assembly machine according to claim 1, characterized in that: It also includes a discharge slide, and the double-station handling device transports the compensation sheet assembled at the assembly station to the discharge slide.