Atmosphere electroslag furnace smoke hood insulation sealing ring dismounting tool
By designing the insulating seal ring disassembly of the atmosphere electric slag furnace hood, the seal ring is ejected during the movement of the conductive rod by using the clamp and the connecting mechanism, the problem of difficulty in cleaning the seal ring after dust accumulation is solved, and rapid disassembly and simplification is achieved Cleaning process.
Patent Information
- Application Number
- CN202420546939.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-20
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-03-20
AI Technical Summary
In the prior art, the insulating sealing ring of the atmosphere electric slag furnace needs to be removed after ash accumulation to clean, resulting in large workload and long production time.
A disassembly tool for disassembly of insulating seal ring of the atmosphere electric slag furnace hood, including clamp 1, clamp 2 and connecting mechanism. Through these components, the insulating seal ring can be ejected during the movement of the conductive rod and cut it. Can be removed and reinstalled.
The rapid disassembly and cleaning of the insulating seal ring is realized, reducing workload and production time, and avoiding the disassembly of conductive material rods.
Smart Images

Figure CN222472318U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of atmosphere electric slag furnaces, in particular to a tool for disassembling an insulating sealing ring of a smoke hood of an atmosphere electric slag furnace. Background Art
[0002] An insulating seal ring is fixedly installed in the upper smoke hood of the electroslag atmosphere furnace through a flange. The conductive rod passes through the insulating seal ring. The inner side of the insulating seal ring is in close contact with the conductive rod. When the conductive rod moves, the insulating seal ring plays the role of insulation and sealing. During the smelting process of the atmosphere furnace, the conductive rod moves downward at a uniform speed until the parent material is melted. Due to the large amount of dust in the atmosphere furnace, after a period of operation, there will be dust accumulation between the insulating seal ring and the rod, resulting in the rod moving blocked, causing abnormal smelting process curves, and the surface quality of the ingot does not meet the requirements. Therefore, it is necessary to clean the dust accumulation in the seal ring in time to eliminate the blocking phenomenon.
[0003] At present, in order to thoroughly clean the accumulated dust, the conductive rod needs to be pulled out so that the conductive rod is separated from the upper smoke hood, and then the insulating sealing ring can be taken out for cleaning. This is a large workload and affects the production time for a long time. Utility Model Content
[0004] (I) The problem to be solved by the utility model is that: currently, in order to thoroughly clean the dust accumulation, the conductive rod needs to be pulled out so that the conductive rod is separated from the upper smoke hood, and then the insulating sealing ring can be taken out for cleaning, which is a large workload and affects the production time for a long time.
[0005] (II) Technical solution
[0006] A disassembly tool for an insulating sealing ring of a smoke hood of an atmosphere electric slag furnace, wherein the disassembly tool is installed on a conductive material rod of the atmosphere electric slag furnace and is used to move toward the smoke hood together with the conductive material rod to push the insulating sealing ring in the smoke hood out of the smoke hood;
[0007] The disassembly tool comprises a first ferrule, a second ferrule and a connecting mechanism, and both the first ferrule and the second ferrule are arc-shaped plates;
[0008] When the first ferrule and the second ferrule are attached to the side of the conductive rod, the axis of the first ferrule, the axis of the second ferrule and the axis of the conductive rod are collinear;
[0009] When the first ferrule and the second ferrule are attached to the side surface of the conductive material rod, the first ferrule and the second ferrule are connected via a connecting mechanism.
[0010] According to an embodiment of the present invention, the arc-shaped plate has a top surface and a bottom surface opposite to each other, and the top surface is a plane.
[0011] According to an embodiment of the utility model, the connecting mechanism includes a first fixing plate, a second fixing plate and a bolt, the first fixing plate is installed at the bottom of the side of the first ferrule, the second fixing plate is installed at the bottom of the side of the second ferrule, and the first fixing plate and the second fixing plate are fixed by bolts;
[0012] The portion of the first ferrule that is higher than the first fixing plate and the portion of the second ferrule that is higher than the second fixing plate form an insertion area, and the insertion area is used to extend into the smoke hood to push out the insulating sealing ring.
[0013] According to an embodiment of the utility model, two first fixing plates are respectively provided on both sides of the bottom of the first ferrule, and two second fixing plates are respectively provided on both sides of the bottom of the second ferrule, and the first fixing plates and the corresponding second fixing plates are connected by bolts.
[0014] According to an embodiment of the utility model, one side of the ferrule one is hinged to one side of the ferrule two, and the other side of the ferrule one is connected to one side of the ferrule two via a connecting mechanism.
[0015] According to an embodiment of the utility model, a protective pad is provided on the inner side of the first ferrule and the second ferrule, and the protective pad is used to protect the conductive material rod.
[0016] According to one embodiment of the utility model, the top side surfaces of the ferrule 1 and the ferrule 2 are both provided with an annular sheet, and the upper surface of the annular sheet, the top surface of the ferrule 1, and the top surface of the ferrule 2 are coplanar.
[0017] According to an embodiment of the utility model, the first fixing plate is installed at the middle position of one side of the ferrule, and the second fixing plate is installed at the middle position of two sides of the ferrule.
[0018] According to an embodiment of the utility model, the first fixing plate and the first clamping sleeve are integrally formed, and the second fixing plate and the second clamping sleeve are integrally formed.
[0019] Beneficial effects of the utility model:
[0020] The utility model provides a tool for disassembling the insulating sealing ring of the smoke hood of an atmosphere electric slag furnace. The disassembly tool is installed on a conductive material rod of the atmosphere electric slag furnace and is used for moving toward the smoke hood together with the conductive material rod to push the insulating sealing ring in the smoke hood out of the smoke hood. The disassembly tool comprises a first ferrule, a second ferrule and a connecting mechanism, and both the first ferrule and the second ferrule are arc-shaped plates. When the first ferrule and the second ferrule are fitted on the side of the conductive material rod, the axis of the first ferrule, the axis of the second ferrule and the axis of the conductive material rod are collinear. When the first ferrule and the second ferrule are fitted on the side of the conductive material rod, the first ferrule and the second ferrule are connected via the connecting mechanism.
[0021] When cleaning the dust accumulation between the conductive rod and the insulating seal ring, control the conductive rod to descend to a position close to the bottom of the atmosphere furnace, then disassemble the flange of the insulating seal ring at the upper part of the upper smoke cover, and then use the connecting mechanism to set and fix the ferrule 1 and ferrule 2 on the conductive rod near the bottom. Then control the conductive rod to rise slowly, and the upper end surfaces of ferrule 1 and ferrule 2 push the seal ring out of the upper furnace cover from bottom to top, and finally use a cutting machine to cut the insulating seal ring into half, so that the insulating seal ring can be easily taken out and reinstalled. The dust cleaning work is simple and fast, with a small workload, and there is no need to take out the conductive rod, which shortens the time required for dust cleaning. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0023] Figure 1 A schematic diagram of the structure of the disassembly tool and the conductive rod provided in the embodiment of the utility model;
[0024] Figure 2 A structural diagram of a disassembly tool provided in an embodiment of the utility model;
[0025] Figure 3 Another disassembly tooling structure diagram provided for an embodiment of the utility model.
[0026] Icons: 1. Conductive rod; 2. Ferrule 1; 201. First fixing plate; 202. First annular plate; 3. Ferrule 2; 301. Second fixing plate; 302. Second annular plate; 4. Bolt; 5. Protective pad. DETAILED DESCRIPTION
[0027] The technical solution of the utility model will be clearly and completely described below in conjunction with the embodiments. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] like Figure 1-Figure 3 As shown, an embodiment of the utility model provides a tool for disassembling the insulating sealing ring of the smoke hood of an atmosphere electric slag furnace. The disassembly tool is installed on the conductive material rod 1 of the atmosphere electric slag furnace, and is used to move toward the smoke hood together with the conductive material rod 1 to push the insulating sealing ring in the smoke hood out of the smoke hood; the disassembly tool includes a sleeve 2, a sleeve 2 3 and a connecting mechanism, and the sleeve 1 2 and the sleeve 2 3 are both arc-shaped plates; when the sleeve 1 2 and the sleeve 2 3 are attached to the side of the conductive material rod 1, the axis of the sleeve 1 2, the axis of the sleeve 2 3 and the axis of the conductive material rod 1 are collinear; when the sleeve 1 2 and the sleeve 2 3 are attached to the side of the conductive material rod 1, the sleeve 1 2 and the sleeve 2 3 are connected by the connecting mechanism.
[0029] In this embodiment, when cleaning the dust accumulation between the conductive rod 1 and the insulating seal ring, the conductive rod 1 is controlled to drop to a position 20 mm from the bottom of the atmosphere furnace, and then the flange of the insulating seal ring is disassembled at the upper part of the upper smoke cover, and then the clamping sleeve 1 2 and the clamping sleeve 2 3 are set and fixed at the position near the bottom of the conductive rod 1 by using the connecting mechanism. Then the conductive rod 1 is controlled to rise slowly, and the upper end surfaces of the clamping sleeve 1 2 and the clamping sleeve 2 3 push the seal ring out of the upper furnace cover from bottom to top, and finally the insulating seal ring is cut into half by a cutting machine, so that the insulating seal ring can be easily taken out and reinstalled, and the dust cleaning work is simple and fast, with a small workload, and there is no need to take out the conductive rod 1, which shortens the time required for dust cleaning.
[0030] In addition, the insulating sealing rings used subsequently all use insulating sealing rings composed of two half rings, and there is no need to cut the insulating sealing rings.
[0031] As a preferred embodiment, Figure 1 and Figure 2 As shown, the ferrule 1 2 and the ferrule 2 3 are exactly the same, and both of them are arc-shaped plates, and their top surfaces are flat. The conductive rod 1 drives the disassembly tool to move upward, and the conductive rod 1 slowly passes through the insulating sealing ring, so that the ferrule 1 and the ferrule 2 3 gradually approach the insulating sealing ring, and finally the top surfaces of the ferrule 1 and the ferrule 2 3 press against the lower surface of the insulating sealing ring and push the insulating sealing ring upward to move out of the upper smoke cover.
[0032] It should be noted that there is an annular tray inside the upper smoke hood, the inner diameter of the annular tray is larger than the inner diameter of the insulating sealing ring, and the insulating sealing ring is placed on the tray, that is, only a part of the insulating sealing ring falls on the tray, and the part of the insulating sealing ring close to the inner ring does not contact the tray. Further, the distance between the inner side of the tray and the conductive material rod 1 is larger than the thickness of the ferrule 1 2 and the ferrule 2 3, so that when the conductive material rod 1 drives the disassembly tool to move upward, the upper end surfaces of the ferrule 1 2 and the ferrule 2 3 can pass through the tray and act on the lower surface of the insulating sealing ring.
[0033] Preferably, the connecting mechanism includes a first fixing plate 201, a second fixing plate 301 and a bolt 4, wherein the first fixing plate 201 is installed at the bottom of the side of the ferrule 1 2, and the second fixing plate 301 is installed at the bottom of the side of the ferrule 2 3, and the first fixing plate 201 and the corresponding second fixing plate 301 are fixed by bolts 4.
[0034] Specifically, Figure 2 As shown, a first fixing plate 201 is installed at the bottom of the left side of the ferrule 1 2, and a first fixing plate 201 is also installed at the bottom of the right side of the ferrule 1 2. A second fixing plate 301 is installed at the bottom of the left side and the bottom of the right side of the ferrule 2 3. The first fixing plate 201 at the bottom of the left side of the ferrule 1 2 and the second fixing plate 301 at the bottom of the left side of the ferrule 2 3 are fixed by bolts 4, and the second fixing plate 301 at the bottom of the right side of the ferrule 2 3 and the second fixing plate 301 at the bottom of the right side of the ferrule 2 3 are fixed by bolts 4.
[0035] It needs to be explained that the connection mechanism is set at a position close to the bottom of the ferrule 1 2 and the ferrule 2 3 in order to prevent the connection mechanism from hindering the insertion of the ferrule 1 2 and the ferrule 2 3 into the upper smoke hood.
[0036] It should be noted that circular holes are provided on the first fixing plate 201 and the second fixing plate 301. After the ends of the bolts 4 pass through the circular holes on the first fixing plate 201 and the second fixing plate 301 in turn, nuts are screwed on the ends of the bolts 4, and the ferrules 1 2 and ferrules 2 3 are clamped on the conductive material rod 1 by tightening the nuts.
[0037] It should be noted that the inner side and the side surfaces of the ferrule 1 2 and the ferrule 2 3 need to be ground and polished to prevent the ferrule 1 2 and the ferrule 2 3 from damaging the conductive rod 1 .
[0038] Preferably, the first fixing plate 201 and the second fixing plate 301 are both in the shape of angle irons, the first fixing plate 201 is welded to the side of the ferrule 1 2 , and the second fixing plate 301 is welded to the side of the ferrule 2 3 .
[0039] Optionally, the first fixing plate 201 and the second fixing plate 301 are both plate-shaped, the first fixing plate 201 and the ferrule 1 2 are integrally formed, and the second fixing plate 301 and the ferrule 2 3 are integrally formed.
[0040] Optional, such as Figure 2 As shown, a protective pad 5 is provided on the inner side surface of the ferrule 1 2 and the inner side surface of the ferrule 2 3. The protective pad 5 is a rubber pad or a plastic pad. Its function is to prevent the ferrule 1 2 and the ferrule 2 3 from directly contacting the conductive material rod 1 and preventing damage to the conductive material rod 1.
[0041] Optional, such as Figure 3 As shown, a first annular sheet 202 is coaxially arranged on the side of the top of the ferrule 1 2, and the upper surface of the first annular sheet 202 is in the same horizontal plane as the top surface of the ferrule 1 2. A second annular sheet 302 is coaxially arranged on the side of the top of the ferrule 2 3, and the upper surface of the second annular sheet 302 is in the same horizontal plane as the top surface of the ferrule 2 3. The width of the first annular sheet 202 is one third of the thickness of the ferrule 1 2, and the width of the second annular sheet 302 is one third of the thickness of the ferrule 2 3.
[0042] In this way, when the ferrule 1 2 and the ferrule 2 3 act on the lower surface of the insulating rubber ring, the upper surfaces of the first annular sheet 202 and the second annular sheet 302 will also act on the lower surface of the insulating rubber ring, which can improve the stability when ejecting the rubber ring.
[0043] As an alternative embodiment, in this embodiment, the first side of the ferrule 1 2 and the first side of the ferrule 2 3 are hingedly connected by a hinge, and the second side of the ferrule 1 2 and the second side of the ferrule 2 3 are connected by a connecting mechanism. In this way, only one connecting mechanism is required, and installation and disassembly are more convenient.
[0044] In the description of the present invention, it should be noted that the terms "upper" and "lower" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0045] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be a connection between the insides of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. In addition, in the description of the present invention, unless otherwise specified, "plurality" means two or more.
[0046] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A tool for removing the insulation seal ring of the smoke hood of an atmosphere electroslag furnace, characterized in that: The disassembly tool is installed on the conductive material rod (1) of the atmosphere electric slag furnace, and is used to move along with the conductive material rod (1) toward the smoke hood to push the insulating sealing ring in the smoke hood out of the smoke hood; The disassembly tool comprises a first clamping sleeve (2), a second clamping sleeve (3) and a connecting mechanism, wherein the first clamping sleeve (2) and the second clamping sleeve (3) are both arc-shaped plates; When the first ferrule (2) and the second ferrule (3) are attached to the side of the conductive rod (1), the axis of the first ferrule (2), the axis of the second ferrule (3) and the axis of the conductive rod (1) are collinear; When the first ferrule (2) and the second ferrule (3) are attached to the side surface of the conductive material rod (1), the first ferrule (2) and the second ferrule (3) are connected via a connecting mechanism.
2. The tool for removing the insulation seal ring of the atmosphere electroslag furnace hood according to claim 1 is characterized in that: The arc-shaped plate has a top surface and a bottom surface opposite to each other, and the top surface is a plane.
3. The tool for removing the insulation seal ring of the atmosphere electroslag furnace hood according to claim 1 is characterized in that: The connecting mechanism comprises a first fixing plate (201), a second fixing plate (301) and a bolt (4); the first fixing plate (201) is mounted on the bottom of the side of the first ferrule (2); the second fixing plate (301) is mounted on the bottom of the side of the second ferrule (3); the first fixing plate (201) and the second fixing plate (301) are fixed to each other by means of the bolt (4); The portion of the first ferrule (2) that is higher than the first fixing plate (201) and the portion of the second ferrule (3) that is higher than the second fixing plate (301) form an insertion area, and the insertion area is used to extend into the smoke hood to push out the insulating sealing ring.
4. The tool for removing the insulation seal ring of the atmosphere electroslag furnace hood according to claim 3 is characterized in that: Two first fixing plates (201) are respectively provided on both sides of the bottom of the first ferrule (2), and two second fixing plates (301) are respectively provided on both sides of the bottom of the second ferrule (3), and the first fixing plates (201) and the corresponding second fixing plates (301) are connected by bolts (4).
5. The tool for removing the insulation seal ring of the atmosphere electroslag furnace hood according to claim 3 is characterized in that: One side of the ferrule 1 (2) is hinged to one side of the ferrule 2 (3), and the other side of the ferrule 1 (2) is connected to one side of the ferrule 2 (3) via a connecting mechanism.
6. The tool for removing the insulation seal ring of the atmosphere electroslag furnace hood according to claim 1, characterized in that: A protective pad (5) is provided on the inner side of the first ferrule (2) and the second ferrule (3), and the protective pad (5) is used to protect the conductive material rod (1).
7. The tool for removing the insulation seal ring of the atmosphere electroslag furnace hood according to claim 1 is characterized in that: The top sides of the ferrule 1 (2) and the ferrule 2 (3) are both provided with an annular sheet, and the upper surface of the annular sheet, the top surface of the ferrule 1 (2), and the top surface of the ferrule 2 (3) are coplanar.
8. The tool for removing the insulation seal ring of the atmosphere electroslag furnace hood according to claim 3 is characterized in that: The first fixing plate (201) is installed at the middle position of the side of the first ferrule (2), and the second fixing plate (301) is installed at the middle position of the side of the second ferrule (3).
9. The tool for removing the insulation seal ring of the atmosphere electroslag furnace hood according to claim 3 or 4, characterized in that: The first fixing plate (201) and the first clamping sleeve (2) are integrally formed, and the second fixing plate (301) and the second clamping sleeve (3) are integrally formed.