Material injection device for preparing soft porcelain plate

Abstract

The utility model provides a material injection device for preparing a soft porcelain plate, which comprises a first track, and a transport vehicle and a material injection assembly which are arranged on the first track, the transport vehicle can freely move along the first track, the material injection assembly comprises a bracket and a material injector, the bracket is erected above the first track, the transport vehicle can pass through the bottom of the bracket, and the material injector is arranged on the first track. A discharge hole of the material injector is over against the first track; the device further comprises a bearing plate matched with the transport vehicle. According to the utility model, the first track is arranged, the first track is provided with the transport vehicle and the material injection assembly, the bearing plate with the soft porcelain template can be flatly placed on the transport vehicle, then when the bearing plate is moved to the bottom of the material injection assembly, the material injection assembly can be used for injecting materials to the soft porcelain template below, and after material injection is finished, the transport vehicle is moved to the tail end of the first track; in this way, work similar to that of a conveying belt is achieved through the first track, and compared with manual carrying, the production efficiency is obviously improved.

Description

Technical Field

[0001] The utility model relates to the technical field of soft porcelain processing, in particular to a material injection device for preparing soft porcelain plates. Background Art

[0002] Soft porcelain has the advantages of being flexible and not easy to break. It is a new type of low-carbon, environmentally friendly, green, lightweight building decoration material. Soft porcelain was originally made of modified clay and baked at low temperature to form a decorative sheet with a similar decorative effect to ceramic tiles. Because it has a certain degree of flexibility and can be shaped according to the object, it is named "soft porcelain".

[0003] Soft tiles are soft and feel like cowhide, with prominent patterns and a strong three-dimensional effect. The raw materials are made of 90% soil and 10% water-soluble additives, which are sintered at a high temperature of more than 400 degrees Celsius. Ordinary soil is forged into tile products with elastic and flexible characteristics, which completely changes the hard, cold, heavy and fragile texture of ceramics. Because of its light weight, good flexibility, diverse shapes and good weather resistance, it is widely used in more and more fields such as high-rise buildings, interior decoration, large public entertainment venues, public transportation facilities, etc.

[0004] At present, the production method of soft porcelain is usually processed by an assembly line. The template is transported by a conveyor belt on the production line, and other processing equipment is set up along the conveying direction of the conveyor belt. The slurry is first injected into the surface of the template, leveled, and then sent to the oven for baking and forming. Finally, the desired product is obtained after cooling and cutting. However, the preparation method of the assembly line is usually used for thinner soft porcelain plates. When the thickness is large, when the material is uniformly injected and dried on the assembly line, it is easy to have uneven surfaces and obvious local thickness differences. In addition, cracks are easy to appear due to the large internal stress during drying. Therefore, when manufacturing thicker soft porcelain products, a single template is usually used for injection and then batch drying. However, the traditional injection process is relatively complicated, and the template needs to be manually moved to the bottom of the injection equipment and then moved away after the injection is completed. Not only is the efficiency low, but it also brings a large labor cost, and it is also easy to damage the soft porcelain product. Therefore, a better injection device for soft porcelain plates is needed. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides a material injection device for preparing soft ceramic panels, which solves the problems of low efficiency, high labor costs and possible damage to soft ceramic products caused by manual handling of templates when preparing thicker soft ceramic panels in the prior art.

[0006] According to an embodiment of the utility model, a material injection device for preparing soft porcelain slabs comprises a first track and a transport vehicle and a material injection assembly arranged on the first track, wherein the first track is horizontally laid on the ground, rollers are respectively arranged at the four corners of the bottom of the transport vehicle, so that the transport vehicle can move freely along the first track, and the material injection assembly is fixedly arranged in the middle of the first track, and the material injection assembly comprises a bracket and an injector arranged on the top of the bracket, wherein the bracket is a frame structure erected above the first track, the transport vehicle can pass through the bottom of the bracket, and the discharge port of the injector is located at the bottom of the bracket and directly facing the first track below; and further comprises a bearing plate arranged in conjunction with the transport vehicle, a soft porcelain template is placed in the middle of the bearing plate, and supporting feet are arranged at the four corners of the bottom of the bearing plate, so that the bearing plate can be stably placed on the transport vehicle or stacked vertically.

[0007] Furthermore, the injector includes a storage tank, a telescopic rod and a discharge hose. The storage tank is fixedly arranged on the top of the bracket, the telescopic rod is vertically arranged, and the top end of the telescopic rod is fixed to the bottom of the storage tank so that its bottom end moves up and down in the vertical direction. One end of the discharge hose is connected to the discharge port of the storage tank, and the other end is fixed to the bottom end of the telescopic rod, and moves in the vertical direction following the telescopic rod.

[0008] Furthermore, the injector also includes a horizontally arranged roller wheel, which is rotatably arranged at the bottom of the bracket and is located at a rear position on the moving path of the transport vehicle relative to the telescopic rod. The width of the roller wheel matches the width of the carrying plate.

[0009] Furthermore, a downwardly convex conical cylindrical pad is provided at the bottom of the supporting foot, and a downwardly facing recessed portion is provided in an area on the upper surface of the supporting plate corresponding to the supporting foot, and the recessed portion corresponds to the shape of the pad so that the pad is just stuck inside.

[0010] Furthermore, it also includes a second track perpendicular to the first track, the second track is erected in the air, the starting end of the second track overlaps with the end of the first track, a pulley is arranged at the bottom of the second track, and a grabbing assembly is suspended below the pulley.

[0011] Furthermore, the pulley is also provided with an electric hoist, which drives the grabbing assembly to move in the vertical direction, and the pulley drives the electric hoist and the grabbing assembly to move in the horizontal direction as a whole.

[0012] Furthermore, the moving assembly includes a horizontally arranged connecting plate and a plurality of grab hooks arranged on the bottom edge of the connecting plate. The shape of the connecting plate corresponds to the shape of the supporting plate, so that the grab hooks exactly correspond to the position of the outer edge of the supporting plate.

[0013] Compared with the prior art, the utility model has the following beneficial effects:

[0014] 1. The utility model is provided with a first track, on which a transport vehicle and an injection assembly are provided, wherein the transport vehicle can freely pass through the bottom of the injection assembly, so the carrier plate with the soft porcelain template is placed flat on the transport vehicle, and then when it is moved to the bottom of the injection assembly, the soft porcelain template below can be injected through the injection assembly, and after the injection is completed, the transport vehicle is moved to the end of the first track, so that the next transport vehicle can perform injection processing, so that the first track realizes a work similar to a conveyor belt, which significantly improves the production efficiency compared with manual handling;

[0015] 2. Support feet are provided at the four corners of the bottom of the load-bearing plate of the utility model, so that the load-bearing plate can be stably placed on a transport vehicle or stacked vertically. Since the support feet lift the bottom of the load-bearing plate to create a gap, the load-bearing plate can be transported by a forklift or other mechanical equipment and moved to a drying furnace or other placement equipment, further reducing the amount of manual labor and avoiding possible damage to the soft ceramic plate during manual handling. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a side schematic diagram of an embodiment of the utility model.

[0017] Figure 2 It is a top view schematic diagram of an embodiment of the utility model.

[0018] Figure 3 It is a structural schematic diagram of the carrying plate in the embodiment of the utility model.

[0019] Figure 4 Schematic diagram of supporting feet on the load-bearing plate in an embodiment of the utility model.

[0020] In the above drawings: 1, first track; 2, transport vehicle; 3, bracket; 4, injector; 5, second track; 6, pulley; 7, connecting plate; 8, bearing plate; 9, soft porcelain template; 21, roller; 31, telescopic rod; 32, roller wheel; 41, discharge hose; 71, grab hook; 81, support foot; 811, pad foot; 812, recessed part. DETAILED DESCRIPTION

[0021] The technical solution of the present utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0022] like Figure 1 As shown, the embodiment of the utility model proposes a material injection device for preparing a soft ceramic plate, comprising a first track 1, a transport vehicle 2 arranged on the first track 1, and a material injection assembly. In this embodiment, the first track 1 comprises two parallel guide rails horizontally laid on the ground, and the transport vehicle 2 is a rectangular frame structure, and rollers 21 are respectively arranged at the four corners of the bottom, and the rollers 21 are just embedded in the guide rails, so that the transport vehicle 2 can move freely along the first track 1.

[0023] like Figure 3 As shown, in this embodiment, the injection assembly is fixedly arranged in the middle of the first track 1, and the injection assembly includes a bracket 3 and an injector 4 arranged on the top of the bracket 3. The bracket 3 is a frame structure erected above the first track 1, and the transport vehicle 2 can pass through the bottom of the bracket 3. The discharge port of the injector 4 is located at the bottom of the bracket 3 and directly facing the first track 1 below. The embodiment of the present invention also includes a bearing plate 8 arranged to cooperate with the transport vehicle 2, a soft porcelain template 9 is placed in the middle of the bearing plate 8, and support feet 81 are arranged at the four corners of the bottom of the bearing plate 8, so that the bearing plate 8 can be stably placed on the transport vehicle 2 or stacked vertically. Figure 4 As shown, preferably, a downwardly convex conical cylindrical pad 811 is provided at the bottom of the support foot 81, and a downwardly facing recessed portion 812 is provided in the area corresponding to the support foot 81 on the upper surface of the carrying plate 8, and the recessed portion 812 corresponds to the shape of the pad 811, so that the pad 811 is just stuck inside. Correspondingly, corresponding recessed portions 812 can also be provided at the four corners of the surface of the transport vehicle 2, so that the carrying plate 8 is more stable when placed on the transport vehicle 2 or stacked.

[0024] In a further solution, the injector 4 includes a storage tank, a telescopic rod 31 and a discharge hose 41. The storage tank is fixedly arranged on the top of the bracket 3, the telescopic rod 31 is arranged vertically, the top of the telescopic rod 31 is fixed to the bottom of the storage tank, so that the bottom end thereof moves up and down in the vertical direction, and one end of the discharge hose 41 is connected to the discharge port of the storage tank, and the other end is fixed to the bottom end of the telescopic rod 31, and moves in the vertical direction following the telescopic rod 31. When injection is required, the telescopic rod 31 drives the bottom end of the discharge hose 41 to move downward so that it is just above the soft porcelain template 9, and continues to inject as the transport vehicle 2 moves slowly. When injection is completed, the telescopic rod 31 drives the discharge hose 41 to move upward to avoid touching the surface of the soft porcelain sheet material after injection due to unexpected factors.

[0025] Preferably, the injector 4 further comprises a horizontally arranged roller 32, which is rotatably arranged at the bottom of the bracket 3 and is located at a rear position on the moving path of the transport vehicle 2 relative to the telescopic rod 31, and the width of the roller 32 matches the width of the carrier plate 8. After the injection is completed, the soft ceramic sheet passes under the roller 32, so that the roller 32 levels its surface and makes the soft ceramic slurry evenly distributed.

[0026] like Figure 1 , Figure 2As shown, the present embodiment further includes a second track 5 perpendicular to the first track 1, the second track 5 is erected in the air, the beginning of the second track 5 overlaps with the end of the first track 1, a pulley 6 is provided at the bottom of the second track 5, and a grab assembly is suspended below the pulley 6. An electric hoist is also provided on the pulley 6, and the electric hoist drives the grab assembly to move in the vertical direction, while the pulley 6 drives the electric hoist and the grab assembly to move in the horizontal direction as a whole. The moving assembly includes a horizontally arranged connecting plate 7 and four grab hooks 71 arranged at the bottom edge of the connecting plate 7, the shape of the connecting plate 7 corresponds to the shape of the bearing plate 8, so that the grab hook 71 just corresponds to the position of the outer edge of the bearing plate 8, wherein the grab hook 71 is rotatably arranged at the bottom of the connecting plate 7 so that it can rotate toward the inside or outside of the connecting plate 7. Through the cooperation of the connecting plate 7 and the grab hook 71, the grab hook 71 can be fixed on the bottom of the load-bearing plate 8 to achieve grabbing and fixing, and then the whole is lifted up through the electric hoist, and then moved along the second track 5 to the outside of the first track 1, and lowered to other transportation equipment, which further reduces manpower operation and improves efficiency.

[0027] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the purpose and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.

Claims

1. A material injection device for preparing soft ceramic panels, characterized in that: It includes a first track and a transport vehicle and an injection assembly arranged on the first track. The first track is horizontally laid on the ground. Rollers are arranged at the four corners of the bottom of the transport vehicle, so that the transport vehicle can move freely along the first track. The injection assembly is fixedly arranged in the middle of the first track. The injection assembly includes a bracket and an injector arranged on the top of the bracket. The bracket is a frame structure erected above the first track. The transport vehicle can pass through the bottom of the bracket. The discharge port of the injector is located at the bottom of the bracket and directly faces the first track below. It also includes a bearing plate arranged in conjunction with the transport vehicle, wherein a soft porcelain template is placed in the middle of the bearing plate, and supporting feet are arranged at the four corners of the bottom of the bearing plate, so that the bearing plate can be stably placed on the transport vehicle or stacked vertically.

2. A material injection device for preparing a soft ceramic plate as claimed in claim 1, characterized in that: The injector includes a storage tank, a telescopic rod and a discharge hose. The storage tank is fixedly arranged on the top of the bracket, the telescopic rod is vertically arranged, and the top end of the telescopic rod is fixed to the bottom of the storage tank so that the bottom end thereof moves up and down in the vertical direction. One end of the discharge hose is connected to the discharge port of the storage tank, and the other end is fixed to the bottom end of the telescopic rod, and moves in the vertical direction following the telescopic rod.

3. A material injection device for preparing a soft ceramic plate as claimed in claim 2, characterized in that: The injector also includes a horizontally arranged roller wheel, which is rotatably arranged at the bottom of the bracket and is located at a rear position on the moving path of the transport vehicle relative to the telescopic rod. The width of the roller wheel matches the width of the bearing plate.

4. A material injection device for preparing a soft ceramic plate as claimed in claim 1, characterized in that: A downward convex conical cylindrical pad is provided at the bottom of the supporting foot, and a downward recessed portion is provided in the area corresponding to the supporting foot on the upper surface of the supporting plate. The recessed portion corresponds to the shape of the pad so that the pad is just stuck inside.

5. The injection device for preparing a soft ceramic plate according to claim 1, characterized in that: It also includes a second track perpendicular to the first track, the second track is erected in the air, the starting end of the second track overlaps with the end of the first track, a pulley is arranged at the bottom of the second track, and a grabbing assembly is suspended below the pulley.

6. A material injection device for preparing a soft ceramic plate as claimed in claim 5, characterized in that: The pulley is also provided with an electric hoist, which drives the grabbing assembly to move in the vertical direction, while the pulley drives the electric hoist and the grabbing assembly to move in the horizontal direction as a whole.

7. A material injection device for preparing a soft ceramic plate as claimed in claim 5, characterized in that: The grab assembly includes a horizontally arranged connecting plate and a plurality of grab hooks arranged on the bottom edge of the connecting plate. The shape of the connecting plate corresponds to the shape of the bearing plate, so that the grab hooks just correspond to the position of the outer edge of the bearing plate.

Images