Banburying, mixing and plasticizing device for bio-based thermoplastic vulcanized rubber

By designing a bio-based thermoplastic vulcanized rubber intensive mixing and plasticizing device with an automated cutting system, the problem of manual quantitative ratio consuming and prone to errors in the prior art is solved, and the automation of raw material ratio and the improvement of mixing efficiency is achieved. .

CN222473032UActive Publication Date: 2025-02-14ANHUI KEXIN POLYMER MATERIAL CO LTD
View PDF 0 Cites 1 Cited by

Patent Information

Application Number
CN202421278801.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-05
Publication Date
2025-02-14
Estimated Expiration
2034-06-05

AI Technical Summary

Technical Problem

During the existing bio-based thermoplastic vulcanized rubber refining process, the quantitative ratio of raw materials needs to be carried out manually, which consumes manpower and is slow, and may have proportional errors, affecting the performance of the material.

Method used

A bio-based thermoplastic vulcanized rubber intensive hybrid plasticization device was designed, and an automated cutting system was used to achieve quantitative ratio and automatic cutting of raw materials through the combination of prompt wheel, sensor and display screen to ensure the accuracy of the distribution .

Benefits of technology

The raw material ratio is automated, the mixing efficiency of bio-based thermoplastic vulcanized rubber is improved, the stability of material performance is ensured, and the occurrence of artificial errors is reduced.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222473032U_ABST
    Figure CN222473032U_ABST
Patent Text Reader

Abstract

The utility model relates to the field of bio-based thermoplastic vulcanized rubber, in particular to a bio-based thermoplastic vulcanized rubber banburying, mixing and plasticizing device. The utility model provides a bio-based thermoplastic vulcanized rubber banburying, mixing and plasticizing device which can automatically carry out quantitative proportioning and blanking on raw materials, ensure the proportioning accuracy of the raw materials and improve the mixing efficiency of bio-based thermoplastic vulcanized rubber. A bio-based thermoplastic vulcanized rubber banburying, mixing and plasticizing device comprises a connecting frame, a first motor and the like, and the first motor is connected to the left side of the upper portion of the connecting frame. After the prompt wheel rotates for a certain number of times, the display screen controls the second air cylinder to be started, so that the sleeve moves leftwards to be separated from the right rotating column, the right rotating column stops rotating, the right discharging box stops discharging, the left discharging box continues discharging, raw materials can be automatically subjected to quantitative proportioning discharging, and the production efficiency is improved. The proportioning accuracy of the raw materials is ensured; and the mixing efficiency of the bio-based thermoplastic vulcanized rubber is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the field of bio-based thermoplastic vulcanizate, in particular to a bio-based thermoplastic vulcanizate internal mixing and plasticizing device. Background Art

[0002] The mixing process of bio-based thermoplastic vulcanizate is to mix bio-based polymers (such as polylactic acid PLA, bio-based polyester, natural rubber, etc.) with other additives (such as plasticizers, cross-linking agents, fillers, etc.) at high temperature and partially vulcanize them to form a new material that has both rubber elasticity and plastic thermoplastic processing characteristics.

[0003] The existing internal mixing of bio-based thermoplastic vulcanizates is to pour the raw materials into an internal mixer after quantitative mixing, and then shear, extrude, mix and plasticize them. However, since the quantitative mixing of raw materials needs to be done manually, it consumes manpower and is slow. In addition, when the raw materials are quantitatively mixed manually, mixing errors may occur, which affects the performance of the bio-based thermoplastic vulcanizate and is relatively inconvenient.

[0004] Therefore, a bio-based thermoplastic vulcanizate internal mixing and plasticizing device has been developed, which can automatically feed raw materials in a quantitative ratio, ensure the accuracy of the raw material ratio and improve the mixing efficiency of the bio-based thermoplastic vulcanizate. Utility Model Content

[0005] In order to overcome the shortcomings of the existing bio-based thermoplastic vulcanizate internal mixing, the quantitative proportioning of raw materials needs to be carried out manually, which is labor-intensive, slow, and may result in proportioning errors, thus affecting the performance of the bio-based thermoplastic vulcanizate. The utility model provides a bio-based thermoplastic vulcanizate internal mixing and plasticizing device which can automatically perform quantitative proportioning and feeding of raw materials, ensure the accuracy of raw material proportioning and improve the mixing efficiency of bio-based thermoplastic vulcanizate.

[0006] The technical scheme is as follows: A bio-based thermoplastic vulcanizate internal mixing and plasticizing device includes a connecting frame, a first motor, a connecting bracket, a mixing box, a bottom plate, a second motor, a gear, a stirring column, a first cylinder, a pressure plate and a first connecting pipe. The first motor is connected to the left side of the upper part of the connecting frame, the connecting bracket is connected to the output shaft of the first motor, the right part of the connecting frame is also rotatably connected to the connecting bracket, a mixing box is connected between the connecting brackets, the bottom plate is connected to the lower side of the mixing box, the second motor is connected to the left connecting bracket, the front and rear parts of the mixing box are both rotatably connected to the stirring column, the left side of the stirring column is connected to the gears, the gears are meshed with each other, the output shaft of the second motor is connected to the rear gear, the upper part of the connecting frame is connected to the first cylinder, the telescopic end of the first cylinder is connected to the pressure plate, and the front and rear parts of the pressure plate are both connected to the first connecting pipe.

[0007] Preferably, an arc-shaped groove is formed on the lower side of the pressure plate.

[0008] Preferably, it also includes a material discharge box, a second connecting pipe, a third motor and a rotating column. The left and right material discharge boxes are connected to the rear side of the upper part of the connecting frame. The lower sides of the material discharge boxes are connected to the second connecting pipe. The left side of the left material discharge box is connected to the third motor. The second connecting pipe is rotatably connected to a rotating column. The rotating columns are rotatably connected to adjacent material discharge boxes. The output shaft of the third motor is connected to the left rotating column.

[0009] Preferably, it also includes a prompt wheel, a sensor and an impeller. The left part of the left rotating column is connected to the prompt wheel, the left part of the left discharge box is connected to the sensor, the sensor is located above the prompt wheel, the middle part of the rotating column is connected to the impeller, and the impeller is located inside the adjacent second connecting pipe.

[0010] Preferably, a display screen is also included, and the rear side of the left material box is connected with the display screen, and the sensor is connected to the display screen through an electric wire.

[0011] Preferably, a second cylinder and a sleeve are also included. The second cylinder is connected to the lower rear side of the right discharge box. The display screen is connected to the second cylinder through electric wires. The sleeve is rotatably connected to the telescopic end of the second cylinder, and the rotating column is snap-fitted with the sleeve.

[0012] The beneficial effect of the utility model is that after the prompt wheel rotates a certain number of times, the display screen controls the start of the second cylinder, so that the sleeve moves to the left and disengages from the right rotating column, so that the right rotating column stops rotating, and then the right unloading box stops unloading, while the left unloading box continues unloading, thereby achieving the effect of automatically performing quantitative proportioning and unloading of raw materials, ensuring the accuracy of the raw material proportioning and improving the mixing efficiency of the bio-based thermoplastic vulcanizate. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.

[0014] Figure 2 It is a structural schematic diagram of the utility model.

[0015] Figure 3 It is a three-dimensional structural schematic diagram of the utility model.

[0016] Figure 4 It is a three-dimensional structural schematic diagram of the utility model.

[0017] Figure 5 It is a three-dimensional structural cutaway diagram of the utility model.

[0018] Explanation of the accompanying drawings: 1_connecting frame, 2_first motor, 3_connecting bracket, 4_mixing box, 5_bottom plate, 6_second motor, 7_gear, 8_stirring column, 9_first cylinder, 10_pressure plate, 11_first connecting pipe, 12_discharging box, 120_second connecting pipe, 13_third motor, 14_rotating column, 15_prompt wheel, 16_sensor, 17_impeller, 18_display screen, 19_second cylinder, 20_casing. DETAILED DESCRIPTION

[0019] The utility model is further described below in conjunction with the accompanying drawings and specific implementation methods.

[0020] A bio-based thermoplastic vulcanizate internal mixing and plasticizing device, such as Figure 1-Figure 5 As shown, it includes a connecting frame 1, a first motor 2, a connecting bracket 3, a mixing box 4, a bottom plate 5, a second motor 6, a gear 7, a stirring column 8, a first cylinder 9, a pressure plate 10, a first connecting pipe 11, a feeding box 12, a second connecting pipe 120, a third motor 13, a rotating column 14, a prompt wheel 15, a sensor 16, an impeller 17, a display screen 18, a second cylinder 19 and a sleeve 20. The first motor 2 is connected to the left side of the upper portion of the connecting frame 1, and the connecting bracket 3 is connected to the output shaft of the first motor 2. The right portion of the connecting frame 1 is also rotatably connected to the connecting bracket 3. A mixing box 4 is connected between the connecting brackets 3. The bottom plate 5 is connected to the lower side of the mixing box 4. The second motor 6 is connected to the left connecting bracket 3. The front and rear portions of the mixing box 4 are both rotatably connected to the stirring The mixing column 8 and the stirring column 8 are both connected with gears 7 on the left side, and the gears 7 are meshed with each other. The output shaft of the second motor 6 is connected to the rear gear 7. The upper part of the connecting frame 1 is connected with a first cylinder 9, and the telescopic end of the first cylinder 9 is connected with a pressure plate 10. The lower side of the pressure plate 10 is provided with an arc groove to avoid affecting the rotation of the stirring column 8. The front and rear parts of the pressure plate 10 are both connected with a first connecting pipe 11, and the upper rear side of the connecting frame 1 is connected with left and right discharge boxes 12, and the lower sides of the discharge boxes 12 are both connected with second connecting pipes 120. The left side of the left discharge box 12 is connected with a third motor 13, and the second connecting pipe 120 is rotatably connected with a rotating column 14, and the rotating column 14 is rotatably connected to the adjacent discharge box 12, and the output shaft of the third motor 13 is connected to the left rotating column 14. The left part of the left rotating column 14 is connected to a prompt wheel 15, the left part of the left discharge box 12 is connected to a sensor 16, the sensor 16 is located above the prompt wheel 15, the middle part of the rotating column 14 is connected to an impeller 17, the impeller 17 is located inside the adjacent second connecting pipe 120, the rear side of the left discharge box 12 is connected to a display screen 18, the sensor 16 and the display screen 18 are connected by wires, the lower rear side of the right discharge box 12 is connected to a second cylinder 19, the display screen 18 and the second cylinder 19 are connected by wires, the telescopic end of the second cylinder 19 is rotatably connected with a sleeve 20, and the rotating column 14 is snap-fitted with the sleeve 20.

[0021] When using the utility model, firstly, the connecting frame 1 is placed in the bio-based thermoplastic vulcanizate internal mixing and plasticizing area, the bottom plate 5 closes the mixing box 4, and then the hose is connected to the second connecting pipe 120, and the lower part of the hose is placed in the mixing box 4, and then the bio-based thermoplastic vulcanizate raw materials are poured into the discharge box 12 respectively, and the ones with a larger proportion are poured into the left discharge box 12. After pouring, the third motor 13 is started to drive the left rotating column 14 to rotate, and the right rotating column 14 is driven to rotate through the sleeve 20, so that the impeller 17 rotates in the second connecting pipe 120, and the raw materials are quantitatively discharged into the hose, and the raw materials are then moved from the hose to the mixing box 4. While the rotating column 14 rotates, it drives the prompt wheel 15 to rotate, and the number of rotations of the prompt wheel 15 is sensed by the sensor 16, and the number of rotations is displayed on the display screen 18. When the prompt wheel 15 rotates a certain number of times, the second cylinder 19 is controlled to start through the display screen 18, so that the sleeve 2 0 moves to the left and disengages from the right rotating column 14, so that the right rotating column 14 stops rotating, and then the right unloading box 12 stops unloading, and the left unloading box 12 continues unloading, thereby automatically discharging the raw materials in a quantitative ratio, ensuring the accuracy of the raw material ratio and improving the mixing efficiency of the bio-based thermoplastic vulcanizate. After the raw materials enter the mixing box 4 quantitatively, the second motor 6 is started to drive the gear 7 to mesh and move, so that the stirring column 8 rotates to shear, extrude, mix and plasticize the raw materials. At the same time, the first cylinder 9 is started to press the pressure plate 10 down into the mixing box 4, and the gas is introduced into or extracted from the mixing box 4 through the first connecting pipe 11 to connect the air pipe, and the pressure in the mixing box 4 is controlled, so that the raw materials are sheared, extruded, mixed and plasticized in a certain pressure environment. After the raw material mixing is completed, the pressure plate 10 is reset, and the first motor 2 is started again to drive the connecting bracket 3 to rotate, so that the mixing box 4 rotates, which is convenient for taking out the raw materials.

[0022] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A bio-based thermoplastic vulcanizate internal mixing and plasticizing device, characterized in that: The invention comprises a connecting frame (1), a first motor (2), a connecting bracket (3), a mixing box (4), a bottom plate (5), a second motor (6), a gear (7), a stirring column (8), a first cylinder (9), a pressure plate (10) and a first connecting pipe (11). The first motor (2) is connected to the left side of the upper part of the connecting frame (1), the connecting bracket (3) is connected to the output shaft of the first motor (2), the connecting bracket (3) is also rotatably connected to the right part of the connecting frame (1), the connecting bracket (3) is connected to the mixing box (4), and the mixing box (4) is connected between the connecting brackets (3). (4) is connected to a bottom plate (5) at the lower side, a second motor (6) is connected to the left connecting bracket (3), the front and rear parts of the mixing box (4) are both rotatably connected to stirring columns (8), the left side of the stirring columns (8) are both connected to gears (7), the gears (7) are meshed with each other, the output shaft of the second motor (6) is connected to the rear gear (7), the upper part of the connecting frame (1) is connected to a first cylinder (9), the telescopic end of the first cylinder (9) is connected to a pressure plate (10), and the front and rear parts of the pressure plate (10) are both connected to a first connecting pipe (11); It also includes a material discharge box (12), a second connecting pipe (120), a third motor (13) and a rotating column (14); the upper rear side of the connecting frame (1) is connected to the left and right material discharge boxes (12); the lower sides of the material discharge boxes (12) are connected to the second connecting pipe (120); the left side of the left material discharge box (12) is connected to the third motor (13); the second connecting pipe (120) is rotatably connected to the rotating column (14); the rotating column (14) is rotatably connected to the adjacent material discharge box (12); and the output shaft of the third motor (13) is connected to the left rotating column (14); It also includes a prompt wheel (15), a sensor (16) and an impeller (17); the left part of the left rotating column (14) is connected to the prompt wheel (15); the left part of the left unloading box (12) is connected to the sensor (16); the sensor (16) is located above the prompt wheel (15); the middle part of the rotating column (14) is connected to the impeller (17); the impeller (17) is located inside the adjacent second connecting pipe (120); It also includes a second cylinder (19) and a sleeve (20), wherein the lower rear side of the right unloading box (12) is connected to the second cylinder (19), the display screen (18) is connected to the second cylinder (19) via an electric wire, the telescopic end of the second cylinder (19) is rotatably connected to the sleeve (20), and the rotating column (14) is snap-fitted with the sleeve (20).

2. The bio-based thermoplastic vulcanizate internal mixing and plasticizing device according to claim 1, characterized in that: The lower side of the pressure plate (10) is provided with an arc-shaped groove.

3. The bio-based thermoplastic vulcanizate internal mixing and plasticizing device according to claim 1, characterized in that: It also includes a display screen (18), the rear side of the left unloading box (12) is connected to the display screen (18), and the sensor (16) is connected to the display screen (18) via an electric wire.

Citation Information

Cited By

  • Banburying, mixing and plasticizing device

    CN224103251U