Ingredient mixing device for food processing

By designing a mixing device, using the combination technology of a mixer and agitator, the problems of low mixing efficiency and uneven mixing in existing food processing equipment are solved, and efficient and uniform mixing of ingredients are achieved.

CN222534586UActive Publication Date: 2025-02-28SANMENXIA GUANGWANG AGRI SCI & TECH DEV CO LTD
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Patent Information

Application Number
CN202421832878.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-31
Publication Date
2025-02-28
Estimated Expiration
2034-07-31

AI Technical Summary

Technical Problem

Existing food processing equipment is inefficient during the mixing process of ingredients and requires long-term stirring, resulting in loss of nutrients and uneven mixing.

Method used

An ingredient mixing device is designed, including a box, a feed hopper, a ingredient and a stirrer. The doser intermittently mixes the dosage through the first and second dosing rollers, and the agitator achieves uniform mixing through the relatively rotating drive shaft and the agitating rod.

Benefits of technology

Improve the efficiency of mixing ingredients, reduce stirring time, avoid loss of nutrients, and ensure uniform mixing of ingredients.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an ingredient mixing device for food processing, relates to the field of food processing, and aims to solve the problems that nutritional ingredients of ingredients are damaged and even the ingredients are mixed unevenly due to the fact that an existing ingredient mixing device is low in mixing efficiency and needs long-time stirring. A first feeding hopper and a second feeding hopper are fixedly connected to the upper end of the box body, a feeding port matched with the first feeding hopper and the second feeding hopper is formed in the box body, a batcher is arranged at the feeding port, a stirrer is arranged below the batcher, the stirrer is rotationally connected with the box body, and the first feeding hopper and the second feeding hopper are arranged in the box body. The batching device has the advantages that through the combined action of the batcher and the stirrer, the batching and mixing efficiency and uniformity are improved, the production efficiency is improved, and the product quality is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of food processing, in particular to an ingredient mixing device for food processing. Background Art

[0002] In the food processing industry, the mixing of ingredients is a crucial step, which is directly related to the taste, texture and nutritional value of the final product.

[0003] At present, when mixing ingredients, most food processing plants usually pour multiple ingredients directly into a mixing drum and mix them with stirring blades. In this way, due to the direct pouring of ingredients, the same ingredients are easy to pile up together, which causes the stirring blades to take longer to disperse these piled ingredients during the stirring process, thus greatly reducing the mixing efficiency. Long-term stirring not only increases energy consumption, but may also cause a certain degree of damage to the nutritional components of the ingredients; in addition, traditional stirring blades mostly use a unidirectional rotation method, which is easy to form vortices during the stirring process, causing some ingredients to be drawn into the center of the vortex and difficult to fully mix with other ingredients, resulting in uneven mixing of ingredients. Uneven mixing will directly affect the taste and texture of food and reduce the overall quality of the product. Utility Model Content

[0004] In view of the above situation, in order to overcome the defects of the prior art, the utility model provides a food processing ingredient mixing device. The present design effectively solves the problem that the existing ingredient mixing devices have low mixing efficiency and require long time stirring, which leads to the destruction of the nutritional components of the ingredients and even uneven mixing of the ingredients.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: the utility model comprises a box body, the upper end of which is fixedly connected to a first feed hopper and a second feed hopper, the box body is provided with a feed port that cooperates with the first feed hopper and the second feed hopper, a batcher is provided at the feed port, a stirrer is provided below the batcher, the stirrer is rotatably connected to the box body, and a discharge port is provided on one side of the stirrer;

[0006] The batching device comprises a first batching roller and a second batching roller, both of which are fitted with a feed port, and are provided with batching grooves, and are rotatably connected in a box.

[0007] Preferably, a bracket is fixedly connected to the box body, and a driving device for driving the first batching roller and the second batching roller to rotate in opposite directions is installed on the bracket.

[0008] Preferably, the driving device includes a driving pulley, a first pulley, a second pulley and a connecting belt, the connecting belt is sleeved on the driving pulley, the first pulley and the second pulley, the first pulley is fixedly connected to the first dosing roller, the second pulley is fixedly connected to the first gear, the first gear is meshed with the second gear, and the second gear is fixedly connected to the second dosing roller.

[0009] Preferably, the agitator comprises a first driving shaft, the first driving shaft is rotatably connected to the box body, a support rod is fixedly connected to the first driving shaft, and a first stirring rod is fixedly connected inside the support rod.

[0010] Preferably, a second driving shaft is rotatably connected to the first driving shaft, and the second driving shaft rotates in the opposite direction to the first driving shaft. A second stirring rod is fixedly connected to the second driving shaft, and the second stirring rod is located in the middle of the two first stirring rods.

[0011] Preferably, a first bevel gear is fixedly connected to the first driving shaft, the first bevel gear is meshed with a driving bevel gear, the other end of the driving bevel gear is meshed with a second bevel gear, and the second bevel gear is fixedly connected to the second driving shaft.

[0012] Compared with the prior art, the utility model has the following outstanding advantages:

[0013] The utility model provides a first feeding hopper and a second feeding hopper on a box body, and the first feeding hopper and the second feeding hopper stack different ingredients separately, and the stacked materials are mixed intermittently under the action of the batcher, so as to avoid the accumulation of a single ingredient and improve the mixing efficiency of the ingredients.

[0014] The first drive shaft and the second drive shaft in the agitator rotate relative to each other, so that the ingredients are dispersed and broken up during the mixing process. The lifting and lowering motion can also make the mixing more uniform, thereby improving the mixing efficiency and avoiding the accumulation of ingredients and the occurrence of vortex phenomena. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0016] Figure 2 It is a schematic diagram of the cross-sectional structure of the left side of the upper end of the box body of the utility model.

[0017] Figure 3 This is a schematic diagram of the connection structure between the first dispensing roller and the second dispensing roller of the utility model.

[0018] Figure 4 It is a schematic diagram of the axial structure of the lower end of the box body of the utility model.

[0019] Figure 5 This is a schematic diagram of the structure of the agitator of the utility model.

[0020] Numbers in the figure: 1. box body; 2. first feed hopper; 3. second feed hopper; 4. feed port; 5. discharge port; 6. first dosing roller; 7. second dosing roller; 8. dosing trough; 9. bracket; 10. driving pulley; 11. first pulley; 12. second pulley; 13. connecting belt; 14. first gear; 15. second gear; 16. first driving shaft; 17. supporting rod; 18. first stirring rod; 19. second driving shaft; 20. second stirring rod; 21. first bevel gear; 22. second bevel gear; 23. driving bevel gear. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the utility model are clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments; based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0022] Please refer to the attached Figure 1-5 , the present embodiment is a food processing ingredient mixing device: comprising a box body 1, a first feed hopper 2 and a second feed hopper 3 are fixedly connected to the upper end of the box body 1, a feed port 4 cooperating with the first feed hopper 2 and the second feed hopper 3 is provided on the box body 1, a batcher is provided at the feed port 4, a stirrer is provided below the batcher, the stirrer is rotatably connected to the box body 1, a discharge port 5 is opened on the box body 1 on one side of the stirrer, the batcher comprises a first batching roller 6 and a second batching roller 7, the first batching roller 6 and the second batching roller 7 are both in contact with the feed port 4, a batching groove 8 is provided on the first batching roller 6 and the second batching roller 7, and the first batching roller 6 and the second batching roller 7 are rotatably connected in the box body 1.

[0023] The box body 1 is the main part of the device, which is used to accommodate and support other components. It provides a closed space to ensure the safety and efficiency of materials during proportioning and mixing. The first feed hopper 2 and the second feed hopper 3 are located above the box body 1, and are used to introduce different types of materials into the box body 1. The first feed hopper 2 and the second feed hopper 3 are ladder mechanisms with a large upper part and a small lower part. Their design allows materials to easily enter the box body 1 while reducing the loss or contamination of materials during the feeding process. The box body 1 is provided with feed ports 4 corresponding to the first feed hopper 2 and the second feed hopper 3. These feed ports 4 are channels for materials to enter the box body 1. The batcher installed at the feed port 4 is responsible for proportioning different types of materials according to a predetermined ratio. The batcher includes a first batching roller 6 and a second batching roller 7. The first batching roller 6 and the second batching roller 7 are both tightly fitted with the feed port 4. At the same time, a sealing strip can be installed on the side wall of the feed port 4 to prevent the ingredients at the upper end from falling into the lower part of the box body 1 through the gap. The first batching roller 6 and the second batching roller 7 are provided with a batching trough 8, and the batching trough 8 is used to control the flow rate of each material. Every time the first batching roller 6 and the second batching roller 7 rotate one circle, the materials falling from the first feed hopper 2 and the second feed hopper 3 have the same volume as the batching trough 8, thereby achieving accurate proportioning. The agitator is located below the batcher and is rotatably connected to the box body 1. The agitator fully mixes and stirs the proportioned materials to ensure the uniformity and consistency of the materials. The discharge port 5 is located on the box body 1 on one side of the agitator. The discharge port 5 is the channel for the proportioned and stirred materials to leave the box body 1.

[0024] The materials in the first feeding hopper 2 and the second feeding hopper 3 are discharged by the rotation of the first dosing roller 6 and the second dosing roller 7. In order to make the materials in the first feeding hopper 2 and the second feeding hopper 3 more evenly mixed when falling, the first dosing roller 6 and the second dosing roller 7 rotate relative to each other, and the first dosing roller 6 and the second dosing roller 7 have the same rotation speed. When the two dosing grooves 8 on the first dosing roller 6 and the second dosing roller 7 are located in relative positions, the materials move downward under the action of gravity, so that the materials falling from the two dosing grooves 8 are in the middle of the box body 1, and the first pulley 11 and the second pulley in the driving device The diameters of the first gear 14 and the second gear 15 are the same, the modules of the first gear 14 and the second gear 15 are the same, and the driving motor is connected to the driving pulley 10, so that when the driving motor is working, it drives the first pulley 11 and the second pulley 12 to rotate synchronously and in the same direction through the driving pulley 10 and the connecting belt 13, and the second pulley 12 is fixedly connected to the first gear 14, and the first gear 14 is meshed with the second gear 15. Under the action of the first gear 14 and the second gear 15, the direction of the second batching roller 7 is changed, thereby ensuring that the first batching roller 6 and the second batching roller 7 rotate synchronously in the opposite direction, which is convenient for the subsequent mixing of the materials.

[0025] The agitator is used to mix and stir the materials falling in the box 1, and the materials are turned over and mixed through the rotating movement of the agitator to ensure the uniformity of the mixing of the materials; the agitator is provided with a first driving shaft 16, and the first driving shaft 16 is connected to two support rods 17, the support rods 17 are of a square structure, the support rods 17 are fixedly connected to the first driving shaft 16, and rotate with it, and the main function of the support rods 17 is to provide support and fixing points for installing and fixing the first stirring rod 18, and to increase the contact area with the material through the first stirring shaft, thereby increasing the stirring rate, and further A second drive shaft 19 can be installed in the middle of the first drive shaft 16. The second drive shaft 19 is rotatably connected to the first drive shaft 16, but the rotation directions of the first drive shaft 16 and the second drive shaft 19 are opposite. This design enables the second stirring rod 20 to rotate in a direction different from that of the first stirring rod 18. Since the second drive shaft 19 rotates in the opposite direction to the first drive shaft 16, the rotation direction of the second stirring rod 20 will also be opposite to that of the first stirring rod 18. This design helps to break up vortices or lumps that may be formed in the material during the stirring process, thereby improving the uniformity of mixing.

[0026] The driving bevel gear 23, the first bevel gear 21 and the second bevel gear 22 are all located on the outside of the casing 1. The driving bevel gear 23 is connected to a motor, and the rotation of the motor drives the first bevel gear 21 and the second bevel gear 22 to rotate in the opposite direction. The first bevel gear 21 is fixedly connected to the first driving shaft 16, and the second bevel gear 22 is fixedly connected to the second driving shaft 19. The reverse rotation of the first bevel gear 21 and the second bevel gear 22 drives the reverse rotation of the first driving shaft 16 and the second driving shaft 19.

[0027] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A food processing ingredient mixing device, characterized in that: The invention comprises a box body (1), the upper end of which is fixedly connected to a first feed hopper (2) and a second feed hopper (3), the box body (1) is provided with a feed port (4) cooperating with the first feed hopper (2) and the second feed hopper (3), a batcher is provided at the feed port (4), a stirrer is provided below the batcher, the stirrer is rotatably connected to the box body (1), and a discharge port (5) is provided on the box body (1) on one side of the stirrer; The batching device comprises a first batching roller (6) and a second batching roller (7), the first batching roller (6) and the second batching roller (7) are both in contact with the feed port (4), the first batching roller (6) and the second batching roller (7) are provided with a batching groove (8), and the first batching roller (6) and the second batching roller (7) are rotatably connected in the box body (1).

2. A food processing ingredient mixing device according to claim 1, characterized in that: A bracket (9) is fixedly connected to the box body (1), and a driving device for driving the first batching roller (6) and the second batching roller (7) to rotate in opposite directions is installed on the bracket (9).

3. A food processing ingredient mixing device according to claim 2, characterized in that: The driving device comprises a driving pulley (10), a first pulley (11), a second pulley (12) and a connecting belt (13); the connecting belt (13) is sleeved on the driving pulley (10), the first pulley (11) and the second pulley (12); the first pulley (11) is fixedly connected to the first dosing roller (6); the second pulley (12) is fixedly connected to a first gear (14); the first gear (14) is meshed with a second gear (15); the second gear (15) is fixedly connected to the second dosing roller (7).

4. The food processing ingredient mixing device according to claim 1, characterized in that: The stirrer comprises a first drive shaft (16), the first drive shaft (16) being rotatably connected to the housing (1), a support rod (17) being fixedly connected to the first drive shaft (16), and a first stirring rod (18) being fixedly connected inside the support rod (17).

5. A food processing ingredient mixing device according to claim 4, characterized in that: A second driving shaft (19) is rotatably connected to the first driving shaft (16), the second driving shaft (19) rotates in the opposite direction to the first driving shaft (16), a second stirring rod (20) is fixedly connected to the second driving shaft (19), and the second stirring rod (20) is located in the middle of the two first stirring rods (18).

6. A food processing ingredient mixing device according to claim 5, characterized in that: A first bevel gear (21) is fixedly connected to the first drive shaft (16), the first bevel gear (21) is meshed with a drive bevel gear (23), the other end of the drive bevel gear (23) is meshed with a second bevel gear (22), and the second bevel gear (22) is fixedly connected to the second drive shaft (19).

Citation Information

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