Tray structure for injection molding of cup body

By designing a pallet structure for injection molded cup bodies, using matching components to achieve vertical positioning and automatic storage of cup bodies, the problem of cumbersome storage and positioning of cup bodies in the prior art is solved, and the effect of rapid processing and time-saving and labor-saving is achieved .

CN222473179UActive Publication Date: 2025-02-14KUNSHAN SUHONG MOULD & PLASTIC CO LTD
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Patent Information

Application Number
CN202323596899.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-28
Publication Date
2025-02-14
Estimated Expiration
2033-12-28

AI Technical Summary

Technical Problem

In the prior art, the injection molded cup body is cumbersome to store and position, time-consuming and labor-intensive during on-site processing, and it is difficult to meet the processing needs of the injection molded cup body.

Method used

A tray structure for injection molding cup bodies is designed, including a lower tray and an upper tray. By the mating of the first and second mating components, the cup bodies can be positioned and fixed in an upright position, and automatically disengaged and stored on the upper tray. Simplify the processing process.

Benefits of technology

It realizes rapid positioning and automatic storage of the cup body, simplifies the processing process, saves time and effort, and meets the processing needs of injection-molded cup body.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a tray structure for injection molding of a cup body. An upper tray has a positioning state in which the upper tray is positioned on a lower tray and a separation state in which the upper tray is separated from the lower tray up and down; a cup body limiting channel and a first matching assembly are arranged on the upper tray; the first matching assembly comprises a first support and a first elastic piece. The first bracket is inserted into the cup body limiting channel; the first elastic sheet is arranged above the cup body limiting channel; a second matching assembly is arranged on the lower tray; the second matching assembly comprises a second support and a second elastic piece arranged on the second support. In the positioning state, the first elastic piece and the second elastic piece are arranged back to back in the horizontal direction, an elastic clamping space is formed between the first elastic piece and the second elastic piece in the horizontal direction, and the second support comprises a limiting section extending to the position between the cup body limiting channel and the elastic clamping space. According to the utility model, the cup body can be positioned and fixed in a vertical posture, and the cup body can be automatically separated and stored to the upper tray, so that the processing requirement of the injection-molded cup body is effectively met.
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Description

Technical Field

[0001] The utility model relates to the technical field of cup body processing auxiliary devices, in particular to a tray structure for injection molding a cup body. Background Art

[0002] Water cups are common daily necessities, generally consisting of a cup body and a cup lid assembly. During on-site processing, the cup body obtained by injection molding with an injection mold is stored on a tray and then transferred to various processing stations for further processing. During laser engraving and other processing, the injection molded cup lid needs to be processed on the surface and bottom of the cup body. The conventional processing procedure is to take the cup body out of the tray one by one, and after the processing is completed, the cup body is disassembled and taken out from the processing station and stored on the tray again. The overall processing procedure is relatively cumbersome, time-consuming and labor-intensive, and it is difficult to meet the processing requirements of the injection molded cup body. Utility Model Content

[0003] In view of the above-mentioned technical problems, the purpose of the utility model is to propose a tray structure for injection molding a cup body, which can position and fix the cup body in an upright posture, and the cup body can automatically detach and be stored on the upper tray, thereby simplifying the processing procedure, saving time and labor, and effectively meeting the processing requirements of the injection molding cup body.

[0004] The technical solution of the utility model is achieved as follows: a tray structure for injection molding a cup body, comprising a lower tray and an upper tray;

[0005] The upper tray has a positioning state where it is positioned on the lower tray, and a separation state where it is separated from the lower tray up and down; the upper tray is provided with a cup body limiting channel extending up and down, and a first matching component is provided corresponding to the cup body limiting channel; the first matching component includes a first bracket and a first elastic sheet; the first bracket is inserted into the cup body limiting channel; the first elastic sheet is arranged above the cup body limiting channel and connected to the first bracket;

[0006] A second mating component is provided on the lower tray corresponding to the first mating component; the second mating component includes a second bracket and a second elastic sheet provided on the second bracket; in the positioning state, the first elastic sheet and the second elastic sheet are arranged back to back in the horizontal direction, and an elastic clamping space is formed between the two in the horizontal direction, and the second bracket includes a limiting section extending between the cup body limiting channel and the elastic clamping space; and in the positioning state, the cup body has a positioning position which is sleeved on the periphery of the elastic clamping space and forms an upper and lower limiting cooperation with the limiting section;

[0007] In the separated state, the cup body has a limiting position which is sleeved on the first bracket and inserted into the cup body limiting channel.

[0008] Furthermore, a plurality of positioning protrusions are distributed on the lower tray; a positioning area for limiting the movement of the upper tray in the horizontal direction is formed between the plurality of positioning protrusions.

[0009] Furthermore, a cup body placement area is provided on the upper tray, and a plurality of placement grooves adapted to the cup body are formed on the cup body in the placement area.

[0010] Furthermore, the cup body limiting channel includes a first channel and a second channel interconnected up and down; the inner diameter of the first channel gradually narrows from top to bottom; and the inner diameter of the second channel is adapted to the outer diameter of the cup body.

[0011] Furthermore, the second bracket includes a second bending section extending upward from one end of the limiting section; and the second elastic sheet is arranged on the second bending section.

[0012] Furthermore, the projection of the elastic clamping space in the up and down directions is located in the cup body limiting channel.

[0013] Furthermore, an accommodating space is formed between the first bracket and the cup body limiting channel.

[0014] Due to the application of the above technical solution, the utility model has the following advantages compared with the prior art:

[0015] The utility model cooperates with the upper tray and the lower tray in the positioning state, and the first matching component and the second matching component cooperate with each other, so that the cup body can be sleeved on the first bracket and the second bracket in an upright posture, and clamped and fixed by the first spring sheet and the second spring sheet. When the upper tray is lifted upward to switch the upper tray to a separated state, the cup body is lifted up and separated from the first spring sheet and the second spring sheet to release the positioning and fixation, and at the same time, the cup body moves downward relative to the first bracket to be inserted into the cup body limiting space. The combination of the above methods allows the cup body to be positioned and fixed in an upright posture to facilitate processing such as laser engraving, and the cup body can automatically detach and be stored in the upper tray, which simplifies the processing steps, saves time and labor, and effectively meets the processing requirements of injection molded cup bodies.

[0016] 2. The utility model arranges a placement area on the upper tray, and the cup body can be placed in the placement area in a horizontal posture, or placed in the cup body limiting channel in an upright posture, which effectively increases the number of cup bodies placed on the upper tray and can distinguish cup bodies in different processing stages, thereby enhancing the functionality of the upper tray and having strong practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The technical solution of the utility model is further described below in conjunction with the accompanying drawings:

[0018] Figure 1 It is a three-dimensional structural schematic diagram of the overall structure of the utility model;

[0019] Figure 2 for Figure 1 A cross-sectional structural diagram of ;

[0020] Figure 3 for Figure 1 Exploded view of;

[0021] Figure 4 for Figure 1 A schematic diagram of a three-dimensional structure of an upper tray in a separated state;

[0022] Figure 5 for Figure 4 A cross-sectional structural diagram with the lower tray removed;

[0023] Figure 6 It is a three-dimensional structural schematic diagram of the upper tray of the utility model;

[0024] Figure 7 It is a three-dimensional structural schematic diagram of the cup body limiting channel of the utility model;

[0025] Figure 8 It is a three-dimensional structural schematic diagram of the first matching component of the utility model;

[0026] Fig. 9 It is a three-dimensional structural schematic diagram of the lower tray of the utility model;

[0027] Fig.10 It is a three-dimensional structural schematic diagram of the second matching component of the utility model;

[0028] Among them: 1. lower tray; 11. positioning protrusion; 2. second matching component; 21. second bracket; 211. second fixed section; 212. limiting section; 213. second bending section; 22. second spring piece; 3. upper tray; 31. placement slot; 4. limiting sleeve; 41. cup body limiting channel; 411. first channel; 412. second channel; 42. avoidance channel; 5. first matching component; 51. first bracket; 511. first fixed section; 512. interlaced section; 513. first bending section; 52. first spring piece; 6. cup body. DETAILED DESCRIPTION

[0029] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the protection scope of the present invention.

[0030] like Figure 1-10The present embodiment shows a tray structure for injection molding a cup body, which is suitable for on-site storage and positioning of a cylindrical structure, one end of which is open and the other end is closed. In the present embodiment, the tray structure is particularly suitable for on-site storage and positioning of a cup body 6. The tray structure includes a lower tray 1 and an upper tray 3. The upper tray 3 cooperates with the lower tray 1 in an up-and-down manner so that the upper tray 3 has a positioning state in which it is positioned on the lower tray 1, and a separation state in which it moves upward to be separated from the lower tray 1 up and down. Specifically, the upper tray 3 and the lower tray 1 are formed by sheet metal bending. A plurality of positioning protrusions 11 are distributed and processed on the lower tray 1. The plurality of positioning protrusions 11 enclose a positioning area for limiting the horizontal movement of the upper tray 3. In the aforementioned positioning state, the upper tray 3 is placed in the positioning area.

[0031] Several limiting sleeves 4 are installed on the upper tray 3 along its width direction. The interior of the limiting sleeve 4 forms a cup body limiting channel 41 extending up and down. The cup body 6 in this embodiment can be inserted into the cup body limiting channel 41 in an upright posture. A first matching component 5 is installed on the upper tray 3 corresponding to each cup body limiting channel 41. The first matching component 5 includes a first bracket 51 and a first spring piece 52. The first bracket 51 is formed by bending the sheet metal. The first bracket 51 includes a first fixed section 511, an interlaced section 512 and a first bent section 513 connected in sequence. The first fixed section 511 is fixedly connected to the upper tray 3, and the interlaced section 512 is interlaced up and down in the cup body limiting channel 41. A accommodating space is formed between the interlaced section 512 and the cup body limiting channel 41, and the cup body 6 can be inserted into the accommodating space. The first bent section 513 is located above the cup body limiting channel 41. The first bending section 513 includes a first extension section that is bent from the upper end of the insertion section 512 toward one side in the horizontal direction and a second extension section that is bent downward and extended from the free end of the first extension section. The aforementioned first elastic sheet 52 is a conventional component of the prior art, which is made of metal parts. The first elastic sheet 52 is fixed to the second extension section. When the first elastic sheet 52 is pressed, the elastic end of the first elastic sheet 52 forms an elastic force that is opposite to the insertion section 512.

[0032] The second mating component 2 is installed on the aforementioned lower tray 1 corresponding to the first mating component 5. The second mating component 2 includes a second bracket 21 and a second elastic piece 22 installed on the second bracket 21. Among them, the second bracket 21 is formed by bending a sheet metal. The second bracket 21 includes a second fixed section 211, a limiting section 212 and a second bending section 213 connected in sequence. The limiting section 212 extends in the horizontal direction, and the second bending section 213 is located above the limiting section 212, which includes a vertical extension section that is bent upward and extended from the free end of the limiting section 212, a third extension section that is bent and extended from the upper end of the vertical extension section to one side in the horizontal direction, and a fourth extension section that is bent downward and extended from the free end of the third extension section. The aforementioned second elastic piece 22 is a conventional component of the prior art and is processed from a metal part. The second elastic piece 22 is fixed to the fourth extension section, and when the second elastic piece 22 is pressed, the elastic end of the second elastic piece 22 forms an elastic force facing away from the vertical extension section.

[0033] When specifically matched, in the aforementioned positioning state, the first spring sheet 52 and the second spring sheet 22 of the upper tray 3 are arranged opposite to each other in the horizontal direction, and an elastic clamping space is formed between the two in the horizontal direction. And in this positioning state, the aforementioned limiting section 212 extends between the cup body limiting channel 41 and the elastic clamping space. And in the aforementioned positioning state, the cup body 6 has a positioning position that is sleeved on the periphery of the elastic clamping space and forms an upper and lower limiting match with the limiting section 212. By reasonably designing the position of the limiting section 212, in this positioning position, an upper and lower spacing is formed between the inner bottom surface of the cup body 6 and the top of the first bracket 51 and the top of the second bracket 21. Through the above-mentioned structural design, on the one hand, the cup body 6 abuts against the first spring sheet 52 and the second spring sheet 22 to clamp the cup body 6, and on the other hand, the cup body 6 abuts against the limiting section 212 to limit the downward movement of the cup body 6, so that the cup body 6 is positioned in this positioning position. Pull the upper tray 3 upward to separate the upper tray 3 from the lower tray 1, and switch the upper tray 3 to a separated state. In the separated state, the cup body 6 forms a limited position that is sleeved on the first bracket 51 and inserted into the cup body limiting channel 41. Specifically, when the upper tray 3 is switched from the positioning state to the separated state, the first bracket 51 contacts the inner bottom surface of the cup body 6 to lift the cup body 6 and leave the second elastic sheet 22 and the second bracket 21, so that the cup body 6 is only sleeved on the first bracket 51, and the cup body 6 moves downward relative to the first bracket 51 to be inserted into the cup body limiting channel 41.

[0034] In this embodiment, in the aforementioned positioning state, the first spring piece 52 and the second spring piece 22 are both located within the caliber of the cup body limiting passage 41, so that the projection of the formed elastic clamping space in the up-down direction is located in the cup body limiting passage 41. When the cup body 6 is located in the positioning position, the cup body 6 is located within the caliber of the cup body limiting passage 41, so that when the upper tray 3 is switched from the positioning state to the disengaged state, the cup body 6 can smoothly enter the cup body limiting passage 41.

[0035] In this embodiment, the aforementioned cup body limiting passage 41 includes a first passage 411 and a second passage 412 which are interconnected from top to bottom; the inner diameter of the first passage 411 gradually narrows from top to bottom. The inner diameter of the second passage 412 is adapted to the outer diameter of the cup body 6. Through the above structural design, the cup body 6 first enters the first passage 411 and then enters the second passage 412. The first passage 411 plays a guiding role so that the cup body 6 can smoothly enter the cup body limiting passage 41.

[0036] In this embodiment, a cup body 6 placement area is arranged on the tray away from the cup body limiting passage 41, and a plurality of placement grooves 31 adapted to the cup body 6 are formed on the cup body 6 in the placement area. The cup body 6 is placed in the placement groove 31 in a horizontally arranged posture. According to actual storage needs, the cup body 6 can be placed in the placement area and in the cup body limiting passage 41, which effectively increases the number of cup bodies 6 placed on the upper tray 3, and can distinguish cup bodies 6 at different processing stages, thereby enhancing the functionality of the upper tray 3.

[0037] During specific use, the upper tray 3 is placed in the positioning area of ​​the lower tray 1 to form a positioning state. The cup body 6 molded by the injection mold is placed in the placement slot 31 of the upper tray 3 in a horizontal posture, and according to actual needs, the cup body 6 is selected to be sleeved on the first bracket 51 and the second bracket 21, and positioned by the first spring 52 and the second spring 22, so that the cup body 6 is placed in the upper tray 3 in an upright posture. The upper tray 3 and the lower tray 1 are transferred as a whole to the subsequent processing station for further processing. After the processing is completed, according to actual needs, the upper tray 3 is lifted upward to switch the upper tray 3 to the disengaged state, the upper tray 3 and the lower tray 1 are separated from each other, the cup body 6 is lifted up and disengaged from the first spring 52 and the second spring 22 to release the positioning fixation, and at the same time, the cup body 6 moves downward relative to the first bracket 51 to be inserted into the limiting space of the cup body 6, so that the transfer and transportation of the cup body 6 is realized by transporting the upper tray 3 alone. In the above method, the cup body 6 can be positioned and fixed in an upright posture to facilitate processing such as laser engraving, and the cup body 6 can be automatically detached and stored on the upper tray 3, which simplifies the processing procedure, saves time and labor, and effectively meets the processing requirements of the injection molded cup body 6.

[0038] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A tray structure for injection molding a cup body, comprising a lower tray and an upper tray; characterized in that: The upper tray has a positioning state where it is positioned on the lower tray, and a separation state where it is separated from the lower tray up and down; the upper tray is provided with a cup body limiting channel extending up and down, and a first matching component is provided corresponding to the cup body limiting channel; the first matching component includes a first bracket and a first elastic sheet; the first bracket is inserted into the cup body limiting channel; the first elastic sheet is arranged above the cup body limiting channel and connected to the first bracket; A second mating component is provided on the lower tray corresponding to the first mating component; the second mating component includes a second bracket and a second elastic sheet provided on the second bracket; in the positioning state, the first elastic sheet and the second elastic sheet are arranged back to back in the horizontal direction, and an elastic clamping space is formed between the two in the horizontal direction, and the second bracket includes a limiting section extending between the cup body limiting channel and the elastic clamping space; and in the positioning state, the cup body has a positioning position which is sleeved on the periphery of the elastic clamping space and forms an upper and lower limiting cooperation with the limiting section; In the separated state, the cup body has a limiting position which is sleeved on the first bracket and inserted into the cup body limiting channel.

2. The tray structure for injection molding a cup body according to claim 1, characterized in that: A plurality of positioning protrusions are distributed on the lower tray; a positioning area for limiting the upper tray from moving in the horizontal direction is formed between the plurality of positioning protrusions.

3. The tray structure for injection molding a cup body according to claim 1, characterized in that: The upper tray is provided with a cup body placement area, and the cup body is formed with a plurality of placement grooves adapted to the cup body in the placement area.

4. The tray structure for injection molding a cup body according to claim 1, characterized in that: The cup body limiting channel comprises a first channel and a second channel which are interconnected up and down; the inner diameter of the first channel gradually narrows from top to bottom; and the inner diameter of the second channel is adapted to the outer diameter of the cup body.

5. The tray structure for injection molding a cup body according to claim 1, characterized in that: The second bracket includes a second bending section extending upward from one end of the limiting section; the second elastic sheet is arranged on the second bending section.

6. The tray structure for injection molding a cup body according to claim 1, characterized in that: The projection of the elastic clamping space in the up-down direction is located in the cup body limiting channel.

7. The tray structure for injection molding a cup body according to claim 1, characterized in that: An accommodating space is formed between the first bracket and the cup body limiting channel.