XPE material meter counting and winding device

Abstract

The utility model discloses an XPE material meter counting rolling device which comprises a rolling frame, the rolling frame comprises two parallel supports, fixing bases are arranged on the two sides of each support, a tension roller is arranged at one end of each support, an inclined face is arranged at the other end of each support, a groove is formed in each inclined face, a lifting plate is arranged in each groove, and supporting frames are arranged on the outer sides of the supports on the two sides of the rolling frame. The supporting frames are connected through a cross beam, a pressing plate is arranged at the vertical downward position of the cross beam, and the pressing plate is connected with the cross beam through a plurality of hydraulic telescopic rods. The utility model has the beneficial effects that the coiling uniformity and effectiveness are ensured through the optimization of the coiling structure, multiple manual adjustments are avoided, and the production efficiency is improved and the production cost is reduced while the coiling quality is ensured; according to the material rolling device, the situation that the whole rolling uniformity is affected and even the surfaces of materials are damaged due to invalid rolling operation and wrinkles and unevenness when the materials start to be rolled can be effectively avoided, and meanwhile the materials can be conveniently rolled and unrolled.

Description

Technical Field

[0001] The utility model relates to the technical field related to material winding, in particular to a meter-counting winding device for XPE materials. Background Art

[0002] With the widespread use of XPE materials in various applications, the requirements for meter-by-meter winding in its production process are also increasing. Traditional meter-by-meter winding devices may have some problems when handling XPE materials, such as adhesion on the roll, which may cause difficulties in unwinding or using, such as the winding roller failing to effectively wind the material, or the winding is uneven. The wrinkles and unevenness of the winding roller affect the uniformity of the entire winding, and even damage the surface of the material. Utility Model Content

[0003] In view of the above shortcomings, the present invention aims to provide a meter-counting winding device specially designed for XPE materials to ensure the uniformity and effectiveness of winding, prevent adhesion and avoid multiple manual adjustments, ensure the winding quality, and improve production efficiency and reduce production costs. The utility model adopts the following technical solutions:

[0004] A meter-counting winding device for XPE materials comprises a coil rack, the coil rack comprises two parallel brackets, fixed bases are provided on both sides of the brackets, a rotating seat is provided on the fixed base, a telescopic column is provided in the rotating seat, a telescopic rod is provided on the telescopic column, a tension roller is provided at one end of the bracket, and an inclined surface inclined outward and downward is provided on the other end of the bracket, a groove is provided in the inclined surface, a lifting plate is provided in the groove, a rotating groove is provided on the bracket at one end inside the groove, a winding roller is provided in the rotating groove, support frames are provided on the outer sides of the brackets on both sides of the coil rack, the support frames are connected by a cross beam, a pressure plate is provided at a vertical downward position on the cross beam, and the pressure plate and the cross beam are connected by a plurality of hydraulic telescopic rods.

[0005] Furthermore, the winding roller includes a winding shaft, with limit blocks at both ends of the winding shaft, a winding drum is provided between the limit blocks, a through groove is opened at the axial center position of the winding drum, and wedge blocks are provided on the inner walls of both sides of the through groove.

[0006] Furthermore, a fixing block is provided at the top of the telescopic rod, and block-shaped grooves that fit with the fixing block are provided at both ends of the winding roller, and the brackets are connected through a supporting base frame.

[0007] Furthermore, a fixing groove is provided on the upper part of one side of the bracket, and a fixing plate is connected to the bottom end. A hydraulic telescopic rod is provided on the fixing plate, and a fixing ear seat is provided on the top of the hydraulic telescopic rod. A movable arm is connected to the pin shaft on the fixing ear seat. Movable holes are provided on both sides of the fixing groove, and a movable shaft is provided in the movable hole. The movable arm is arranged in the fixing groove through the movable shaft and the movable hole, and the tension roller is provided between the movable arms on the brackets on both sides of the coil rack.

[0008] Furthermore, the bottom of the pressure plate is a wedge-shaped structure, and the top edge of the wedge-shaped structure is rounded.

[0009] Furthermore, the lifting plate includes an upper plate and a lower plate, a hydraulic telescopic rod is provided in the groove below one end of the lower plate, movable holes are provided on both sides of the groove below the other end of the lower plate, the lower plate is pinned in the groove through the movable holes, and the bottom side of the upper plate is an inclined slope structure.

[0010] Furthermore, a fixing frame is provided on the bracket between the fixing groove and the rotating groove, a receiving roller is provided on the upper end of the fixing frame, a fixing rod is provided above the receiving roller, and a meter is provided on the fixing rod.

[0011] Furthermore, a cross bar is provided on the support frame between the cross beam and the receiving roller, a cutting tool is provided under the cross bar, and a plurality of hydraulic telescopic rods are provided between the cross bar and the cutting tool.

[0012] The beneficial effects of the utility model are as follows: 1. The uniformity and effectiveness of the winding are ensured by optimizing the winding structure, avoiding multiple manual adjustments, ensuring the winding quality, and improving production efficiency and reducing production costs. 2. The practical winding device can effectively avoid invalid winding operations and wrinkles and unevenness of the winding material at the beginning of the winding, which affect the uniformity of the entire winding and even damage the surface of the material, and is convenient for winding and releasing the winding material. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0014] Figure 2 It is a three-dimensional structural schematic diagram of the utility model;

[0015] Figure 3 It is a schematic diagram of the cross-sectional structure of the utility model;

[0016] Figure 4 It is a schematic diagram of the cross-sectional structure of one side of the utility model.

[0017] In the figure: 1-coil rack, 2-bracket, 20-support chassis, 201-fixed frame, 202-receiving roller, 203-fixed rod, 21-inclined surface, 22-groove, 23-lifting plate, 231-upper plate, 232-lower plate, 24-rotating groove, 25-winding roller, 251-winding shaft, 252-limiting block, 253-coil drum, 254-through groove, 255-wedge block, 3-fixed base, 31-rotating seat, 32-telescopic column, 33-telescopic rod, 34-fixed block, 35-block groove, 4-tension roller, 40-fixed plate, 41-fixed groove, 42-movable arm, 5-support frame, 51-crossbeam, 52-pressing plate, 53-cross bar, 6-meter meter. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] Combination Figures 1 to 4 Shown:

[0020] A XPE material metering winding device comprises a coil rack 1, the coil rack 1 comprises two parallel brackets 2, both sides of the brackets 2 are provided with fixed bases 3, the fixed bases 3 are provided with a rotating base 31, a telescopic column 32 is provided inside the rotating base 31, a telescopic rod 33 is provided on the telescopic column 32, and a fixed block 34 is provided at the top of the telescopic rod 33, and the brackets 2 are connected by a supporting base frame 20.

[0021] A tension roller 4 is provided at one end of the bracket 2, and a slope 21 inclined downward outward is provided on the other end of the bracket 2, a groove 22 is provided in the slope 21, a lifting plate 23 is provided in the groove 22, and the lifting plate 23 includes an upper plate 231 and a lower plate 232, a hydraulic telescopic rod is provided in the groove 22 below one end of the lower plate 232, movable holes are provided on both sides of the groove 22 below the other end of the lower plate 232, the lower plate 232 is pinned in the groove 22 through the movable holes, and the bottom side of the upper plate 231 is an inclined slope 21 structure.

[0022] A rotating groove 24 is provided on the bracket 2 at one end inside the groove 22, and a winding roller 25 is provided in the rotating groove 24. Block grooves 35 that are cut into the fixed blocks 34 are provided at both ends of the winding roller 25. The winding roller 25 includes a winding shaft 251, and limit blocks 252 are provided at both ends of the winding shaft 251 to prevent the coil from deviating. A winding drum 253 is provided between the limit blocks 252, and a through groove 254 is opened at the axial center position of the winding drum 253. Wedge blocks 255 are provided on the inner walls on both sides of the through groove 254 to form a gap narrower than the XPE material.

[0023] Support frames 5 are provided on the outer sides of the brackets 2 on both sides of the coil rack 1, and the support frames 5 are connected by a cross beam 51. A pressure plate 52 is provided on the cross beam 51 at a vertical downward position. The pressure plate 52 and the cross beam 51 are connected by a plurality of hydraulic telescopic rods. The bottom of the pressure plate 52 is a wedge-shaped structure, and the top edge of the wedge-shaped structure is rounded. Through this structure, the winding beginning of the XPE material is pressed down into the gap and fixed, which effectively avoids the difficulty in winding the beginning coil, and the problem of wrinkles and unevenness that may affect the quality of the coil is avoided.

[0024] A fixing groove 41 is provided on the upper part of one side of the bracket 2, and a fixing plate 40 is externally connected to the bottom end. A hydraulic telescopic rod is provided on the fixing plate 40, and a fixing ear seat is provided on the top of the hydraulic telescopic rod. A movable arm 42 is connected to the pin shaft on the fixing ear seat. Movable holes are provided on both sides of the fixing groove 41, and a movable shaft is provided in the movable hole. The movable arm 42 is arranged in the fixing groove 41 through the movable shaft and the movable hole. A tension roller 4 is provided between the movable arms 42 on the brackets 2 on both sides of the coil rack 1, which is used to control the tension during winding to ensure the flatness of winding.

[0025] A fixing frame 201 is provided on the bracket 2 between the fixing groove 41 and the rotating groove 24, a receiving roller 202 is provided on the upper end of the fixing frame 201, a fixing rod 203 is provided above the receiving roller 202, and a meter 6 is provided on the fixing rod 203 for counting the length of the coiled material. At the same time, the complete length data is obtained by estimating the distance between the coiled material and the coil drum 253 and the length of the coiled material in the gap.

[0026] A horizontal bar 53 is provided on the support frame 5 between the horizontal beam 51 and the receiving roller 202, and a cutting tool is provided under the horizontal bar 53. A plurality of hydraulic telescopic rods are provided between the horizontal bar 53 and the cutting tool. The tool moves up and down through the hydraulic telescopic rods for cutting, and the top of the tool is a thermal cutting blade or other suitable blade.

[0027] Working principle: When starting to work, the lifting plate rises under the action of the hydraulic telescopic rod to form an inclined surface pointing to the groove, and the winding roller slides to the groove. The telescopic column retracts and retracts, and at the same time, it rotates under the action of the rotating seat to drive the fixed block at the end of the telescopic rod to match the block grooves at both ends of the winding roller. On this basis, the winding roller is driven to rotate so that the through groove on it is opposite to the pressure plate, and the head end of the material to be wound is placed in the through groove. The winding material passes through the gap formed by the wedge block and is fixed by pressing the pressure plate. The pressure plate is retracted and the winding begins. The meter counter obtains the total meter length value through the length of the unmetered coil of material with a known length in advance. This coil structure can prevent wrinkles and unevenness at the beginning of unwinding, and will not cause other damage during winding. Under the action of the tension roller, the tension is controlled well to facilitate winding, so that the winding is uniform and stable during winding, which effectively reduces the number of manual adjustments and improves production efficiency. After the coil is full, the lifting plate is adjusted by the hydraulic telescopic rod to tilt outward, and the full coil is retracted. Repeat the above operations to continue production.

[0028] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

[0029] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. An XPE material metering and winding device, characterized in that: The coiling rack (1) comprises two parallel brackets (2), both sides of the brackets (2) are provided with fixed bases (3), a rotating base (31) is provided on the fixed base (3), a telescopic column (32) is provided inside the rotating base (31), a telescopic rod (33) is provided on the telescopic column (32), a tension roller (4) is provided at one end of the bracket (2), and an inclined surface (21) inclined downwardly outward is provided on the other end of the bracket (2), and a groove (22) is provided inside the inclined surface (21). The groove (22) is provided with a lifting plate (23), a rotating groove (24) is provided on the bracket (2) at one end inside the groove (22), a winding roller (25) is provided in the rotating groove (24), support frames (5) are provided on the outer sides of the brackets (2) on both sides of the coiling rack (1), the support frames (5) are connected by a cross beam (51), a pressing plate (52) is provided on the cross beam (51) at a vertical downward position, and the pressing plate (52) is connected to the cross beam (51) by a plurality of hydraulic telescopic rods.

2. The XPE material metering and winding device according to claim 1, characterized in that: The winding roller (25) comprises a winding shaft (251), and limit blocks (252) are provided at both ends of the winding shaft (251). A winding drum (253) is provided between the limit blocks (252). A through groove (254) is provided at the axial center position of the winding drum (253), and wedge blocks (255) are provided on the inner walls of both sides of the through groove (254).

3. The XPE material metering and winding device according to claim 2, characterized in that: The top of the telescopic rod (33) is provided with a fixed block (34), both ends of the winding roller (25) are provided with block grooves (35) that fit with the fixed block (34), and the brackets (2) are connected via a supporting base frame (20).

4. The XPE material meter-counting winding device according to claim 3 is characterized in that: A fixing groove (41) is provided at the upper part of one side of the bracket (2), and a fixing plate (40) is externally connected to the bottom end. A hydraulic telescopic rod is provided on the fixing plate (40), and a fixing ear seat is provided at the top end of the hydraulic telescopic rod. A movable arm (42) is connected to the fixing ear seat by a pin shaft. Movable holes are provided on both sides of the fixing groove (41), and a movable shaft is provided in the movable hole. The movable arm (42) is arranged in the fixing groove (41) through the movable shaft and the movable hole. The tension roller (4) is provided between the movable arms (42) on the brackets (2) on both sides of the coiling rack (1).

5. The XPE material meter-counting winding device according to claim 4, characterized in that: The bottom of the pressing plate (52) is a wedge-shaped structure, and the top edge of the wedge-shaped structure is rounded.

6. The XPE material meter-counting winding device according to claim 5, characterized in that: The lifting plate (23) comprises an upper plate (231) and a lower plate (232); a hydraulic telescopic rod is provided in a groove (22) below one end of the lower plate (232); movable holes are provided on both sides of the groove (22) below the other end of the lower plate (232); the lower plate (232) is pinned to the groove (22) through the movable holes; and the bottom side of the upper plate (231) is an inclined slope (21) structure.

7. The XPE material meter-counting winding device according to claim 6, characterized in that: A fixing frame (201) is provided on the bracket (2) between the fixing groove (41) and the rotating groove (24), a receiving roller (202) is provided at the upper end of the fixing frame (201), a fixing rod (203) is provided above the receiving roller (202), and a meter (6) is provided on the fixing rod (203).

8. The XPE material meter-counting winding device according to claim 7, characterized in that: A crossbar (53) is provided on the support frame (5) between the crossbar (51) and the receiving roller (202), a cutting tool is provided below the crossbar (53), and a plurality of hydraulic telescopic rods are provided between the crossbar (53) and the cutting tool.

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