Solid-liquid separator with rotary spraying device
By designing a rotary spraying device with rotary spraying device in the solid-liquid separation equipment, using rotary power source and transmission components to achieve 360° rotary spraying, combined with the design of water pump and nozzle, the insufficient spraying force and range in the existing solid-liquid separation equipment is solved. The problem of this has achieved strong all-round spraying and efficient solid-liquid separation.
Patent Information
- Application Number
- CN202420812734.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-18
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-04-18
AI Technical Summary
The existing solid-liquid separation equipment has mud leakage during spraying, insufficient spray force and range, easy accumulation of mud leakage leads to pipeline blockage, and traditional driving methods limit the spray range and efficiency.
Design a solid-liquid separator with rotary spraying device, using a rotating power source to drive the spray pipe to rotate 360° through the transmission assembly, combining the design of water pump and nozzle to achieve powerful all-round spraying and mixing through flocculation. The groove design avoids leakage of mud accumulation.
It realizes strong all-round spraying, improves solid-liquid separation efficiency, avoids sludge accumulation and pipeline blockage, and reduces maintenance difficulty and cost.
Smart Images

Figure CN222476292U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of solid-liquid separation equipment, in particular to a solid-liquid separator with a rotary spraying device. Background Art
[0002] A solid-liquid separator is a machine that can effectively separate solid and liquid substances according to different application scenarios and needs;
[0003] Solid-liquid separation equipment is a treatment equipment in the sewage treatment process. It is an important equipment to ensure the normal progress of the sewage treatment process. It is an indispensable equipment. The effect of solid-liquid separation is directly related to the effect of sewage treatment. The solid-liquid separator that performs solid-liquid separation work for a long time needs to be sprayed and flushed regularly to ensure the solid-liquid separation effect.
[0004] Chinese invention patent 202020465855.2 discloses an improved solid-liquid separator with a sweeping spray device, an improved solid-liquid separator with a sweeping spray device, comprising: a solid-liquid separator body and a cleaning device; the solid-liquid separator body is a laminated spiral dehydrator; the cleaning device is arranged at the periphery of the filter cavity of the laminated spiral dehydrator, the cleaning device comprises at least one first spray pipe, the first spray pipe is provided with a water inlet: the first spray pipe is provided with a plurality of micropores, the size and number of the micropores are set to ensure that under normal water pressure, the water in the first spray pipe is ejected in the form of a water column; the first spray pipe at the periphery of the filter cavity of the laminated spiral dehydrator performs a forward and reverse alternating rotation motion. In the utility model, since the first spray pipe performs a forward and reverse alternating rotation motion, the ejected water column forms a forward and reverse alternating rotation sweep, which increases the intensity and range of flushing.
[0005] In view of the current spraying work of solid-liquid separation equipment, a relative solution has been formulated for the following existing problems:
[0006] 1. The laminated spiral dehydration will leak mud during the dehydration and extrusion process. If it is not flushed in time, it will stick to the surface of the filter body and affect the dehydration efficiency and effect.
[0007] 2. Currently, many spraying devices cannot achieve powerful and all-round spraying.
[0008] 3. The leaked mud at the bottom of the filtrate collection tank has poor fluidity and is easily accumulated and retained, causing pipeline blockage.
[0009] 4. At present, China's invention patent 202020465855.2 discloses an improved solid-liquid separator with a sweeping spray device, which is usually driven by a traditional gear transmission method. The range, position and number of the spray pipes are limited, and it is impossible to achieve free, large-scale and full-range spraying.
[0010] 5. Traditional sprinkler pipes usually use solenoid valves to start and stop intermittently, which is prone to water hammer, causing frequent damage to pipes and solenoid valves. Utility Model Content
[0011] The main purpose of the utility model is to overcome the deficiencies of the prior art and provide a solid-liquid separator with a rotary spraying device.
[0012] The utility model adopts the following technical scheme to achieve: a solid-liquid separator with a rotary spray device, comprising: a solid-liquid separation filter, a rotary spray mechanism, a protective box, and a flocculation mixing tank. The rotary spray mechanism is arranged on the periphery of the solid-liquid separation filter, and the spray mechanism comprises: a rotary power source, a transmission component, a spray pipe, a water pump, and a rotary joint. The rotary power source is installed on the solid-liquid separation filter, and a plurality of the spray pipes are arranged on the periphery of the solid-liquid separator. The water pump pumps water into the spray pipe, and a plurality of the transmission components are installed on the periphery of the solid-liquid separation filter;
[0013] The rotating power source drives the spray pipe to rotate 360° through the transmission assembly;
[0014] The transmission components are arranged between the rotation power source and the spray pipe and between the spray pipes.
[0015] Furthermore, the rotational power source is a driving rod driven by an independent motor or a driving rod arranged around the solid-liquid separation filter body.
[0016] Furthermore, the rotary power source further comprises at least one driven rod, on which a driven gear and a pulley or sprocket are arranged, and the position of the pulley or sprocket arranged on the driven rod corresponds to the position of the pulley or sprocket arranged on the spray pipe to be driven;
[0017] Furthermore, the driving rod is provided with two connectable half gears and a limiting groove, and the connectable half gears are installed in the limiting groove.
[0018] Furthermore, a flat nozzle is provided on the spray pipe, and the setting direction of the nozzle is consistent with the material movement direction of the solid-liquid separation filter body. At least one pulley or sprocket is provided at one end of the spray pipe, and the pulley or sprocket is arranged close to the transmission component.
[0019] Furthermore, the protection box is provided with a human body sensing switch, and the human body sensing switch and the water pump are electrically connected together.
[0020] Furthermore, the flocculation mixing tank divides the corners of the tank into a number of triangular areas through water-blocking plates, and the bottoms of the triangular areas are interconnected to serve as water storage tanks for spraying water sources.
[0021] Furthermore, a water inlet pipe is arranged on the flocculation mixing tank, an electric valve or a solenoid valve is arranged on the water inlet pipe, and a high liquid level meter is arranged in one of the triangular areas of the flocculation mixing tank.
[0022] Furthermore, the transmission assembly includes a transmission belt and a pulley or a chain and a sprocket.
[0023] Furthermore, the solid-liquid separation filter body is arranged in a protective box, the flocculation mixing tank is located outside the solid-liquid separation filter body, the water pump is arranged outside the flocculation mixing tank, and the rotary joint is connected to the water inlet end of the spray pipe.
[0024] Beneficial Effects
[0025] Compared with the prior art, the beneficial effects of the present invention are:
[0026] 1. The flexible and full coverage setting of the spray pipe outside the solid-liquid separation filter body can flexibly adjust the spray range of the spray pipe according to the spraying needs. The spray pipe can perform 360° spraying, and cooperate with the nozzle scanning and the pressure of the water pump to achieve powerful and all-round spraying.
[0027] 2. The flocculation mixing tank can flush the leaked mud at the bottom through its triangular area, thereby avoiding accumulation and solving the problem of pipeline blockage.
[0028] 3. The half gear and driven rod on the driving rod and all other transmission components can be disassembled, which is convenient for installation and disassembly, reducing the difficulty of later maintenance and repair.
[0029] 4. Directly use a water pump to carry out one-time centralized spraying of multiple spray pipes, which has better spraying effect, simpler control, and no solenoid valve is required in the output section, which reduces costs and reduces the risk of damage caused by the solenoid valve.
[0030] 5. By using the water tank attached to the flocculation mixing tank, the water storage tank can be set up without taking up more space, shortening the path to the spray pipe, saving space, and being more beautiful and convenient. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Other features, objects and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments with reference to the following drawings:
[0032] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0033] Figure 2 It is a three-dimensional structural schematic diagram of the rotary spraying mechanism of the utility model.
[0034] Figure 3 It is a schematic diagram of the three-dimensional separation structure of the rotary spraying mechanism of the utility model.
[0035] Figure 4 It is a plan view of the flocculation mixing tank of the utility model.
[0036] Figure 5 The utility model is a flow chart of a solid-liquid separator with a rotary spraying device.
[0037] In the figure: solid-liquid separation filter body 100, rotary spray mechanism 200, protective box 300, flocculation mixing tank 400, rotary power source 201, transmission assembly 202, spray pipe 203, water pump 204, rotary joint 205, driving rod 2011, driven rod 2012, nozzle 2031, water baffle 401. DETAILED DESCRIPTION
[0038] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0039] See also Figure 1-5 The utility model provides a technical solution for a solid-liquid separator with a rotary spraying device: a solid-liquid separator with a rotary spraying device, comprising: a solid-liquid separation filter 100, a rotary spraying mechanism 200, a protective box 300, and a flocculation mixing tank 400. The rotary spraying mechanism 200 is arranged on the periphery of the solid-liquid separation filter 100. The spraying mechanism comprises: a rotary power source 201, a transmission component 202, a spray pipe 203, a water pump 204, and a rotary joint 205. The rotary power source 201 is installed on the solid-liquid separation filter 100. Several of the spray pipes 203 are arranged on the periphery of the solid-liquid separator. The water pump 204 pumps the water 204 into the spray pipe 203. Several of the transmission components 202 are installed on the periphery of the solid-liquid separation filter 100.
[0040] The rotating power source 201 drives the spray pipe 203 to rotate 360 degrees through the transmission assembly 202;
[0041] The transmission components 202 are disposed between the rotation power source 201 and the spray pipe 203 and between the spray pipes 203 and the spray pipes 203 .
[0042] Preferably, the rotating power source 201 is a driving rod 2011 driven by an independent motor or a driving rod 2011 arranged around the solid-liquid separation filter body 100. The driving rod 2011 can move independently. According to the rotation requirements of the spray pipe 203, driving rods 2011 in different positions can be selected as power sources, which greatly improves the expandability of the power source of the solid-liquid separator.
[0043] Preferably, the rotating power source 201 also includes at least one driven rod 2012, and the driven rod 2012 can be installed on one side or both sides of the driving rod 2011. The driving rod 2011 is provided with two connectable half gears and limit grooves, and the connectable half gears are installed in the limit grooves. The limit grooves provided on the driving rod 2011 are provided with half gears. The purpose of the paired half gears is to facilitate disassembly and facilitate later maintenance and replacement work. The driven rod 2012 is provided with a driven gear and a pulley or sprocket, and the driven gear can perform gear meshing with the paired half gears. The position of the pulley or sprocket provided on the driven rod 2012 corresponds to the position of the pulley or sprocket provided on the spray pipe 203 to be driven.
[0044] Preferably, a flat nozzle 2031 is provided on the spray pipe 203, and the setting direction of the nozzle 2031 is axially consistent with the material movement direction of the solid-liquid separation filter body 100, and the spray range of the nozzle 2031 covers the axial distance, and at least one pulley or sprocket is provided at one end of the spray pipe 203, and the pulley or sprocket is arranged close to the transmission assembly 202, and the spray pipes 203 and the spray pipes 203 can adopt single-point or multi-point linkage operation.
[0045] Preferably, the protective box 300 is provided with a human body sensing switch, and the human body sensing switch and the water pump 204 are electrically connected together. When a person approaches the protective box 300 area, the spray switch is turned off to prevent splashing when the person opens the sealed cover. When the spray pipe sprays upward, in order to prevent splashing, a waterproof cover is provided in the protective box 300, which can effectively prevent the spray water from accidentally spraying out and affecting the working environment.
[0046] Preferably, the flocculation mixing tank 400 divides the tank corners into a plurality of triangular areas through a water-blocking plate 401, and the bottoms of the plurality of triangular areas are interconnected to serve as a water storage tank for the spray water source.
[0047] Preferably, a water inlet pipe is provided on the flocculation mixing tank 400, an electric valve or a solenoid valve is provided on the water inlet pipe, and a high liquid level gauge is provided in one of the triangular areas of the flocculation mixing tank 400. The high liquid level gauge cooperates with the electric valve or the solenoid valve to replenish water in the flocculation mixing tank 400 in time when the water in the flocculation mixing tank 400 is pumped out.
[0048] Preferably, the transmission assembly 202 includes a transmission belt and a pulley or a chain and a sprocket.
[0049] Preferably, the solid-liquid separation filter body 100 is arranged in the protective box 300, the flocculation mixing tank 400 is located outside the solid-liquid separation filter body 100, the water pump 204 is arranged outside the flocculation mixing tank 400, and the rotary joint 205 is connected to the water inlet end of the spray pipe 203, and the rotary joint 205 can rotate following the spray pipe 203.
[0050] The working principle of the solid-liquid separator with a rotary spraying device in the utility model:
[0051] As attached Figure 5 As shown, when the solid-liquid separator with a rotary spraying device is in use, water is directly pumped into the spray pipe through a water pump, and the water flows directly through the spray pipe for a one-time spraying work. The water pump is connected to the water storage tank to ensure stable water supply. The flocculation mixing tank is equipped with a liquid level switch and a high liquid level gauge. When performing a one-time spraying, ensure that the water consumption is sufficient and the water pressure is controlled to ensure that the water pressure during the spraying operation can meet the use requirements. After the spraying work is completed, water will be automatically added to fill it up to prepare for subsequent spraying work. The water storage tank is arranged in the flocculation mixing tank to make full use of the space in the corners around the flocculation mixing tank. In addition, there is no stirring dead corner at the bottom of the flocculation mixing tank.
[0052] As attached Figure 2 As shown, the direct drive of the solid-liquid separator or an external drive device is used as the power source of the rotating power source, so that the driving rod in the rotating power source drives the corresponding spray pipe to rotate through the transmission assembly, and the paired half gears on the driving rod cooperate with the gears on the driven rod. The gears on at least one driven rod are used as transmission parts. The pulley on the driven rod can drive the spray pipe to rotate 360 degrees through the transmission belt. The plurality of spray pipes are synchronously linked and rotated through the transmission belt to clean the solid-liquid separation filter body, and the sweeping spray effect is more ideal.
[0053] The spray pipes provided on the solid-liquid separation filter body can switch between forward and reverse rotation according to the spraying needs. The driving rod is used as the power output shaft. The driving rod and the driven rod cooperate with each other to achieve high transmission efficiency, so that the rotation synchronization rate between several spray pipes can be guaranteed, thereby ensuring the spraying effect of the spray pipes during work. The detachable driving rod and driven rod greatly meet the needs of easy maintenance of the rotary spray mechanism in the later stage.
[0054] As attached Figure 2 As shown, when the transmission assembly uses a transmission belt, the pulley provided on one side of the gear on the driven rod can drive the pulley provided on one end of the spray rod through the transmission belt to work in linkage;
[0055] When the rotation synchronization rate of the spray pipe needs to be adjusted, the tension of the transmission belt responsible for the transmission work can be fine-tuned by adjusting the position of the tensioning wheel in the transmission belt to adjust the tension of the transmission belt. When the tension of the transmission part is adjusted, the position of the tensioning wheel can be re-fixed.
[0056] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. A solid-liquid separator with a rotary spraying device, characterized in that: It includes a solid-liquid separation filter, a rotary spray mechanism, a protective box, and a flocculation mixing tank. The rotary spray mechanism is arranged on the periphery of the solid-liquid separation filter. The spray mechanism includes: a rotary power source, a transmission component, a spray pipe, a water pump, and a rotary joint. The rotary power source is installed on the solid-liquid separation filter. Several of the spray pipes are arranged on the periphery of the solid-liquid separator. The water pump pumps water into the spray pipe. Several of the transmission components are installed on the periphery of the solid-liquid separation filter. The rotating power source drives the spray pipe to rotate 360° through the transmission assembly; The transmission components are arranged between the rotation power source and the spray pipe and between the spray pipes.
2. A solid-liquid separator with a rotary spraying device according to claim 1, characterized in that: The rotating power source is a driving rod driven by an independent motor or a driving rod arranged around the solid-liquid separation filter body.
3. A solid-liquid separator with a rotary spraying device according to claim 2, characterized in that: The rotary power source also includes at least one driven rod, on which a driven gear and a pulley or sprocket are arranged. The position of the pulley or sprocket arranged on the driven rod corresponds to the position of the pulley or sprocket arranged on the spray pipe to be driven.
4. The solid-liquid separator with a rotary spraying device according to claim 2, characterized in that: The driving rod is provided with two connectable half gears and a limiting groove, and the connectable half gears are installed in the limiting groove.
5. The solid-liquid separator with a rotary spraying device according to claim 1, characterized in that: The spray pipe is provided with a flat nozzle, the setting direction of the nozzle is consistent with the material movement direction of the solid-liquid separation filter body, and at least one pulley or sprocket is provided at one end of the spray pipe, and the pulley or sprocket is arranged close to the transmission component.
6. The solid-liquid separator with a rotary spraying device according to claim 1, characterized in that: The protection box is provided with a human body induction switch, and the human body induction switch and the water pump are electrically connected together.
7. The solid-liquid separator with a rotary spraying device according to claim 1, characterized in that: The flocculation mixing tank divides the tank body corners into a plurality of triangular areas through water-blocking plates, and the bottoms of the plurality of triangular areas are interconnected to serve as a water storage tank for the spray water source.
8. The solid-liquid separator with a rotary spraying device according to claim 1, characterized in that: A water inlet pipe is arranged on the flocculation mixing tank, an electric valve or a solenoid valve is arranged on the water inlet pipe, and a high liquid level meter is arranged in one of the triangular areas of the flocculation mixing tank.
9. The solid-liquid separator with a rotary spraying device according to claim 3, characterized in that: The transmission assembly includes a transmission belt and a pulley or a chain and a sprocket.
10. The solid-liquid separator with a rotary spraying device according to claim 1, characterized in that: The solid-liquid separation filter body is arranged in the protective box, the flocculation mixing tank is located outside the solid-liquid separation filter body, the water pump is arranged outside the flocculation mixing tank, and the rotary joint is connected to the water inlet end of the spray pipe.
Citation Information
Patent Citations
Improved solid-liquid separator with sweeping and spraying device
CN212757518U