Bar positioning structure for quartz fiber yarn production

By cooperating with the double-layer structure positioning plate group and the convex ring on the quartz rod, the double positioning of the quartz rod in the production of quartz fiber wire is achieved, the problem of poor positioning effect in the existing technology is solved, and the quality of the wire is improved Productivity.

CN222476460UActive Publication Date: 2025-02-14JIANGSU PACIFIC QUARTZ
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Patent Information

Application Number
CN202421281130.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-06
Publication Date
2025-02-14
Estimated Expiration
2034-06-06

AI Technical Summary

Technical Problem

The positioning effect of rod material in the existing quartz fiber wire production is poor, resulting in the quartz rod being easily shaken and deviated during the discharge process, affecting the quality of the wire lead, and the fixed structure limits the flexibility of the process and reduces the production efficiency.

Method used

The positioning plate group adopts a double-layer structure cooperates with the convex ring on the quartz rod to achieve double positioning in the radial and axial direction. Through the connection design, the fixed plate and the movable plate can be flexibly spliced ​​and split to meet different process needs.

Benefits of technology

It effectively prevents shaking and deviation of the quartz rod during the discharge process, and improves the quality of the wire lead; at the same time, the flexible structural design greatly enhances the flexibility of use and improves the overall production efficiency of the quartz fiber wire.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of quartz fiber yarn production, in particular to a bar positioning structure for quartz fiber yarn production, which aims to solve the technical problems of poor bar positioning effect and poor use flexibility in the prior art, and specifically comprises a quartz rod and a positioning plate group for fixing the quartz rod, the mounting hanging bracket is used for connecting the positioning plate group with the discharging mechanism; the positioning plate group comprises a fixed plate and a movable plate which are correspondingly matched, and the movable plate is arranged above the fixed plate in parallel and can move up and down relative to the fixed plate; a pressure-bearing surface is arranged on the upper surface of the fixing plate, and a plurality of first positioning holes corresponding to the outer diameter of a quartz rod are formed in the pressure-bearing surface, the quartz rod blanking device effectively prevents the quartz rod from shaking and deviating in the blanking process, and the wire leading quality is improved; and different process requirements can be met without overall replacement, the use flexibility is enhanced, and the production efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of quartz fiber production, in particular to a rod positioning structure for quartz fiber production. Background Art

[0002] Quartz fiber is a high-performance inorganic fiber material made of high-purity silicon dioxide and natural quartz crystals. It has good light transmittance, heat resistance and insulation, and is widely used in optics, electronics, chemicals and other fields. At present, the rod drawing method is often used in industry to produce quartz fiber. The steps of the rod drawing method are as follows: prepare a number of quartz rods of about φ5mm, fix their upper ends on the feeding mechanism through the rod positioning structure, gradually lower them to the heating equipment through the feeding mechanism to melt, and draw wires from the molten place, integrate them into a bundle, apply the impregnation agent through the bunching wheel, and be pulled by the high-speed rotating wire drawing machine. The wire is continuously wound on the winding drum by the wire arrangement wheel to become a continuous quartz fiber.

[0003] In the prior art, rod positioning mostly adopts a opposed clamping structure, which has a poor positioning effect. The quartz rod is prone to shaking and deviating during feeding, affecting the wire drawing quality. In addition, the holes opened on it are fixed and can only install a corresponding number of quartz rods. When the processing technology needs to be changed and the number of quartz rods needs to be adjusted, the entire quartz rod needs to be replaced, which reduces production efficiency. Utility Model Content

[0004] The technical problem to be solved by the utility model is to provide a rod positioning structure for quartz fiber production which has good positioning effect and can adapt to various process requirements in view of the deficiencies of the prior art.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A rod positioning structure for producing quartz fiber yarns, which is characterized by:

[0007] It includes a quartz rod, a positioning plate group for fixing the quartz rod, and a mounting hanger for connecting the positioning plate group and the unloading mechanism;

[0008] The positioning plate group includes a corresponding fixed plate and a movable plate, wherein the movable plate is arranged above the fixed plate in parallel and can move up and down relative to the fixed plate;

[0009] The upper surface of the fixing plate is provided with a pressure-bearing surface, and a plurality of first positioning holes corresponding to the outer diameter of the quartz rod are provided on the pressure-bearing surface, and the first positioning holes are used for the quartz rod to penetrate and radially limit the quartz rod;

[0010] The lower surface of the movable plate is provided with a pressure surface, and a plurality of second positioning holes corresponding to the first positioning holes are provided on the pressure surface. When the movable plate moves downwardly close to the fixed plate, the second positioning holes can cooperate with the quartz rods in the first positioning holes to further limit the radial position of the quartz rods.

[0011] A section of the quartz rod close to the end is set as a positioning section, and the positioning section is arranged between the fixed plate and the movable plate. A convex ring is coaxially fixed on the positioning section, and the outer diameter of the convex ring is larger than the outer diameter of the quartz rod. When the movable plate moves downward toward the fixed plate, the pressure-bearing surface and the pressure-applying surface can be clamped at both ends of the convex ring to axially limit the quartz rod.

[0012] The technical problem to be solved by the utility model can be further achieved by the following steps: the positioning plate group includes at least two pairs of fixed plates and movable plates, the fixed plates and movable plates are both rectangular plates with the same structure, and connecting parts are provided on the two long sides of the fixed plates and the movable plates. The fixed plates can be spliced ​​into an integrated fixed whole plate along the width direction by the connecting parts, and the movable plates can be spliced ​​into an integrated movable whole plate along the width direction by the connecting parts.

[0013] The technical problem to be solved by the utility model can be further achieved through the following steps: the first positioning holes are arranged in at least two rows, and each row has a plurality of holes evenly distributed along the length direction of the fixing plate.

[0014] The technical problem to be solved by the utility model can be further achieved through the following steps: when the fixing plates are assembled into an integrated fixing plate, the distances between the first positioning holes in each row are equal.

[0015] The technical problem to be solved by the utility model can be further achieved through the following steps: the connecting piece is a strip-shaped slider or a strip-shaped slide groove.

[0016] The technical problem to be solved by the utility model can be further achieved through the following steps: stop grooves are provided on the two wide sides of each fixed plate, and the positioning plate group includes a stop block matching the stop grooves. When the fixed plates are assembled into an integrated fixed plate, the stop block can be inserted into each stop groove on the same side of the fixed plate to prevent relative movement between the fixed plates along the length direction.

[0017] The technical problem to be solved by the utility model can be further achieved by the following steps: a distance adjustment component is provided between the fixed plate and the movable plate, and the movable plate moves up and down relative to the fixed plate through the distance adjustment component.

[0018] The technical problem to be solved by the utility model can be further achieved through the following steps: the distance adjustment component is an adjusting bolt and an adjusting nut sleeved on the adjusting bolt; a first mounting hole is symmetrically provided on the left and right sides of the pressure-bearing surface of the fixed plate, and a second mounting hole is symmetrically provided on the left and right sides of the pressure-applying surface of the movable plate, the first mounting hole and the second mounting hole are arranged correspondingly, the adjusting screw is vertically arranged between the fixed plate and the movable plate, and the two ends of the adjusting screw extend into the first mounting hole and the second mounting hole respectively.

[0019] The technical problem to be solved by the utility model can be further achieved through the following steps: the first positioning hole is arranged between two first mounting holes, and the second positioning hole is arranged between two second mounting holes.

[0020] The technical problem to be solved by the utility model can be further achieved through the following steps: a plurality of first positioning columns corresponding to the first positioning holes are provided downward on the lower surface of the fixed plate, and a plurality of second positioning columns corresponding to the second positioning holes are provided upward on the upper surface of the movable plate, and through holes corresponding to the outer diameter of the quartz rod are coaxially provided in the first positioning columns and the second positioning columns.

[0021] Compared with the prior art, the beneficial effects of the utility model are as follows: the double-layer structure of the positioning plate group cooperates with the convex ring on the quartz rod to achieve radial and axial dual positioning, effectively preventing the quartz rod from shaking and deviation during the feeding process, and improving the wire drawing quality; through the design of the connecting parts, the fixed plate and the movable plate can be flexibly assembled and disassembled, and can adapt to different process requirements without the need for overall replacement, which greatly enhances the flexibility of use and improves the overall production efficiency of quartz fiber yarn. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the structure of the utility model when it is disassembled;

[0023] Figure 2 It is a schematic diagram of the structure of the utility model when assembled;

[0024] Figure 3 It is a top view schematic diagram of a fixed plate using a strip-shaped slider in the utility model;

[0025] Figure 4 It is a top view schematic diagram of the fixing plate of the utility model when it is assembled;

[0026] In the figure: 1-quartz rod; 2-positioning plate group; 3-mounting bracket; 4-fixed plate; 5-movable plate; 6-first positioning hole; 8-convex ring; 9-strip slider; 10-strip slide groove; 11-stop groove; 12-stop block; 13-adjusting bolt; 14-adjusting nut; 15-first mounting hole; 17-first positioning column; 18-second positioning column. DETAILED DESCRIPTION

[0027] The specific technical solutions of the present invention are further described below so that those skilled in the art can further understand the present invention, but it does not constitute a limitation on the rights thereof.

[0028] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the utility model.

[0029] Please refer to Figure 1-4 , a rod positioning structure for quartz fiber production, comprising a quartz rod 1, a positioning plate group 2 for fixing the quartz rod 1, and a mounting hanger 3 for connecting the positioning plate group 2 with a feeding mechanism;

[0030] The positioning plate group 2 includes a corresponding fixed plate 4 and a movable plate 5, wherein the movable plate 5 is arranged parallel to the fixed plate 4 and can move up and down relative to the fixed plate 4;

[0031] The upper surface of the fixing plate 4 is provided with a pressure-bearing surface, and a plurality of first positioning holes 6 corresponding to the outer diameter of the quartz rod 1 are provided on the pressure-bearing surface. The first positioning holes 6 are used for the quartz rod 1 to penetrate and radially limit the quartz rod 1.

[0032] The lower surface of the movable plate 5 is provided with a pressure surface, and a plurality of second positioning holes corresponding to the first positioning holes 6 are provided on the pressure surface. When the movable plate 5 moves downwardly close to the fixed plate 4, the second positioning holes can cooperate with the quartz rod 1 in the first positioning holes 6 to further limit the radial position of the quartz rod 1.

[0033] A section of the quartz rod 1 near the end is set as a positioning section, and the positioning section is set between the fixed plate 4 and the movable plate 5. A convex ring 8 is coaxially fixed on the positioning section, and the outer diameter of the convex ring 8 is larger than the outer diameter of the quartz rod 1. When the movable plate 5 moves downward toward the fixed plate 4, the pressure-bearing surface and the pressure-applying surface can be clamped at both ends of the convex ring 8 to axially limit the quartz rod 1. In this embodiment, the convex ring and the quartz rod are fixedly connected in an integrated manner.

[0034] In the above structure, the structures of the fixed plate 4 and the movable plate 5 can be of any shape. In order to achieve the purpose of flexible disassembly, the positioning plate group 2 includes at least two pairs of fixed plates 4 and movable plates 5. The fixed plates 4 and movable plates 5 are both rectangular plates with the same structure. Connectors are provided on the two long sides of the fixed plates 4 and the movable plates 5. The fixed plates 4 can be spliced ​​into an integrated fixed plate along the width direction through the connecting parts, and the movable plates 5 can be spliced ​​into an integrated movable plate along the width direction through the connecting parts.

[0035] Usually, in the production process of quartz fiber yarn, 30 to 60 quartz rods need to be cut at a time. Therefore, in order to take into account the capacity of the quartz rods and the flexibility of assembly, the first positioning holes 6 are provided with at least two rows, and each row has a number of holes evenly distributed along the length direction of the fixed plate 4; in this embodiment, the first positioning holes 6 are provided with two rows, and each row has 15 holes.

[0036] When the fixed plate 4 is assembled into an integrated fixed whole plate, the distance between each row of first positioning holes 6 is equal; correspondingly, when the movable plate 5 is assembled into an integrated movable whole plate, the distance between each row of second positioning holes is equal.

[0037] In the above structure, the connecting member is a strip slider 9 or a strip slide groove 10. In this embodiment, there are three fixed plates 4, one of which (referred to as fixed plate a) has a strip slider 9 as the connecting member, and the other two fixed plates (referred to as fixed plates b) have strip slide grooves 10 as the connecting members. The strip slider 9 on the fixed plate a can be inserted into the strip slide groove 10 on the fixed plate b along the length direction, thereby achieving preliminary splicing.

[0038] In order to ensure the stability of the fixed plates after assembly and increase their connection strength, stop grooves 11 are provided on the two wide sides of each fixed plate 4, and the positioning plate set 2 includes stop blocks 12 that match the stop grooves 11. When the fixed plates 4 are assembled into an integrated fixed plate, the stop blocks 12 can be inserted into each stop groove 11 on the same side of the fixed plate to prevent relative movement between the fixed plates 4 along the length direction. Figure 3 As shown, in this embodiment, two stop blocks are provided, which respectively stop and limit the fixing plate 4 from the left and right sides, thereby effectively preventing the fixing plate 4 from relative movement after being assembled.

[0039] In this embodiment, the structure of the movable plate 5 is the same as that of the fixed plate 4, and will not be described in detail herein.

[0040] A distance adjusting assembly is provided between the fixed plate 4 and the movable plate 5, and the movable plate 5 moves up and down relative to the fixed plate 4 through the distance adjusting assembly; the distance adjusting assembly can be a common structure in the prior art, such as a ball screw, a lifting cylinder, etc.

[0041] Due to the harsh working environment during bar processing, in order to ensure that the positioning plate group 2 has sufficient stability and heat resistance while taking into account the cost of use, the distance adjustment component is an adjusting bolt 13 and an adjusting nut 14 sleeved on the adjusting bolt 13; first mounting holes 15 are symmetrically provided on the left and right sides of the pressure-bearing surface of the fixed plate 4, and second mounting holes are symmetrically provided on the left and right sides of the pressure-exerting surface of the movable plate 5. The first mounting hole 15 is correspondingly arranged to the second mounting hole, and the adjusting screw is vertically arranged between the fixed plate 4 and the movable plate 5, and the two ends of the adjusting screw extend into the first mounting hole 15 and the second mounting hole respectively.

[0042] In the above structure, the first positioning hole 6 is arranged between the two first mounting holes 15, and the second positioning hole is arranged between the two second mounting holes. In this way, the layout can be optimized to prevent the adjusting bolt 13 from interfering with the quartz rod 1.

[0043] A plurality of first positioning posts 17 corresponding to the first positioning holes 6 are downwardly arranged on the lower surface of the fixed plate 4, and a plurality of second positioning posts 18 corresponding to the second positioning holes are upwardly arranged on the upper surface of the movable plate 5, and through holes corresponding to the outer diameter of the quartz rod 1 are coaxially arranged in the first positioning posts 17 and the second positioning posts 18. In this way, the first positioning posts 17 and the second positioning posts 18 can further limit the radial position of the quartz rod 1, thereby improving its stability during processing.

[0044] Working principle: When in use, first, according to the use requirements, the fixed plate 4 and the movable plate 5 are assembled into an integrated fixed plate and a movable plate, and further fixed by the stop block 12, and then the adjusting bolt 13 is installed on the fixed plate through the first mounting hole 15, and the quartz rod 1 to be melted is inserted into the first positioning hole 6, and then the movable plate is placed above the fixed plate to ensure that the adjusting bolt 13 is aligned with the second mounting hole and the quartz rod 1 is aligned with the second positioning hole, and then the movable plate is pressed down to press it against the convex ring 8 of the quartz rod 1, and the adjusting nut 14 is tightened to fix the movable plate, thereby achieving complete radial and axial positioning of the quartz rod 1, and finally the fixed positioning plate group 2 is connected to the unloading mechanism through the mounting bracket 3 to prepare for subsequent rod processing operations.

[0045] The utility model realizes radial and axial dual positioning by cooperating the positioning plate group 2 with the convex ring 8 on the quartz rod 1, effectively preventing the quartz rod 1 from shaking and deviation during the feeding process, and improving the wire drawing quality; through the design of the connecting parts, the fixed plate 4 and the movable plate 5 can be flexibly assembled and disassembled, and can adapt to different process requirements without the need for overall replacement, which greatly enhances the flexibility of use and improves the overall production efficiency of quartz fiber yarn.

[0046] Obviously, the described embodiments are only some embodiments of the utility model, not all embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

Claims

1. A rod positioning structure for quartz fiber production, characterized in that: It includes a quartz rod, a positioning plate group for fixing the quartz rod, and a mounting hanger for connecting the positioning plate group and the unloading mechanism; The positioning plate group includes a corresponding fixed plate and a movable plate, wherein the movable plate is arranged above the fixed plate in parallel and can move up and down relative to the fixed plate; The upper surface of the fixing plate is provided with a pressure-bearing surface, and a plurality of first positioning holes corresponding to the outer diameter of the quartz rod are provided on the pressure-bearing surface, and the first positioning holes are used for the quartz rod to penetrate and radially limit the quartz rod; The lower surface of the movable plate is provided with a pressure surface, and a plurality of second positioning holes corresponding to the first positioning holes are provided on the pressure surface. When the movable plate moves downwardly close to the fixed plate, the second positioning holes can cooperate with the quartz rods in the first positioning holes to further limit the radial position of the quartz rods. A section of the quartz rod close to the end is set as a positioning section, and the positioning section is arranged between the fixed plate and the movable plate. A convex ring is coaxially fixed on the positioning section, and the outer diameter of the convex ring is larger than the outer diameter of the quartz rod. When the movable plate moves downward toward the fixed plate, the pressure-bearing surface and the pressure-applying surface can be clamped at both ends of the convex ring to axially limit the quartz rod.

2. The rod positioning structure for producing quartz fiber according to claim 1, characterized in that: The positioning plate group includes at least two pairs of fixed plates and movable plates, and the fixed plates and movable plates are both rectangular plates with the same structure. Connectors are provided on the two long sides of the fixed plates and the movable plates. The fixed plates can be spliced ​​into an integrated fixed plate along the width direction through the connecting parts, and the movable plates can be spliced ​​into an integrated movable plate along the width direction through the connecting parts.

3. The rod positioning structure for producing quartz fiber according to claim 2, characterized in that: The first positioning holes are arranged in at least two rows, and each row has a plurality of holes evenly distributed along the length direction of the fixing plate.

4. The rod positioning structure for producing quartz fiber yarn according to claim 3, characterized in that: When the fixing plates are assembled into an integrated fixing plate, the distances between the first positioning holes in each row are equal.

5. The rod positioning structure for producing quartz fiber according to claim 2, characterized in that: The connecting piece is a strip-shaped sliding block or a strip-shaped sliding groove.

6. The rod positioning structure for producing quartz fiber according to claim 5, characterized in that: Each fixed plate is provided with stop grooves on its two wide sides, and the positioning plate group includes a stop block matching the stop grooves. When the fixed plates are assembled into an integrated fixed plate, the stop block can be inserted into each stop groove on the same side of the fixed plate to prevent relative movement between the fixed plates along the length direction.

7. The rod positioning structure for producing quartz fiber according to claim 2, characterized in that: A distance-adjusting assembly is provided between the fixed plate and the movable plate, and the movable plate moves up and down relative to the fixed plate through the distance-adjusting assembly.

8. The rod positioning structure for producing quartz fiber according to claim 7, characterized in that: The distance adjustment component is an adjusting bolt and an adjusting nut sleeved on the adjusting bolt; first mounting holes are symmetrically provided on the left and right sides of the pressure-bearing surface of the fixed plate, and second mounting holes are symmetrically provided on the left and right sides of the pressure-applying surface of the movable plate, the first mounting hole and the second mounting hole are arranged correspondingly, the adjusting bolt is vertically arranged between the fixed plate and the movable plate, and both ends of the adjusting bolt extend into the first mounting hole and the second mounting hole respectively.

9. The rod positioning structure for producing quartz fiber according to claim 8, characterized in that: The first positioning hole is arranged between two first mounting holes, and the second positioning hole is arranged between two second mounting holes.

10. The rod positioning structure for producing quartz fiber according to claim 1, characterized in that: A plurality of first positioning columns corresponding to the first positioning holes are downwardly arranged on the lower surface of the fixed plate, and a plurality of second positioning columns corresponding to the second positioning holes are upwardly arranged on the upper surface of the movable plate. Through holes corresponding to the outer diameter of the quartz rod are coaxially arranged in the first positioning columns and the second positioning columns.