Electric slag removal machine

By designing an electric slag cleaning machine for the conductive beam of the anode plate, the vibration force is transmitted by direct contact between the vibrating motor and the moving teeth, the problem of high labor intensity and low efficiency of the crystal cleaning of ammonium sulfate of the conductive beam of the anode plate is achieved. Efficient and labor-saving cleaning effect.

CN222476784UActive Publication Date: 2025-02-14NINGXIA TIANYUAN MANGANESE MATERIALS RES INST (CO LTD)
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Patent Information

Application Number
CN202421014359.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-11
Publication Date
2025-02-14
Estimated Expiration
2034-05-11

AI Technical Summary

Technical Problem

During the production of metal manganese electrolysis, the ammonium sulfate crystals on the conductive beam of the anode plate need to be cleaned regularly. The existing technology relies on manual operations, which are labor-intensive and have low working efficiency.

Method used

An electric slag cleaning machine is designed, including steel frame, static teeth, vibrating motor and moving teeth. The vibration force is transmitted through the vibration motor. The direct contact between the moving teeth and the static teeth ensures the vibration force propagation and effectively removes the ammonium sulfate crystals.

Benefits of technology

This electric slag cleaning machine can efficiently and labor-savingly clean the ammonium sulfate crystals on the conductive beam of the anode plate, reducing labor intensity, improving work efficiency, and reducing equipment wear.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222476784U_ABST
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Abstract

The utility model discloses an electric slag removing machine which comprises a steel frame, fixed static teeth installed at the bottom of the steel frame, a vibration motor arranged at the top of the steel frame and powered by a mobile power source, a handrail arranged on one side of the steel frame, the vibration motor located at the midpoint position of the steel frame, and the bottom of the vibration motor fixed to the steel frame through a motor base. The motor base and the steel frame are installed through check bolts, the two sides of the steel frame protrude upwards, the motor base is installed on the protruding part, and the linkage sliding plate is installed in a gap at the bottom. Through vibration of the small vibration motor, the steel frame and the static teeth transmit excitation force to the conductive beam of the anode plate between the static teeth, so that ammonium sulfate crystals on the two sides of the conductive beam of the lead-silver alloy anode plate are knocked to fall off, and high efficiency and labor saving are achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of electrolytic slag cleaning equipment, in particular to an electric slag cleaning device for ammonium sulfate crystals on an anode plate conductive beam. Background Art

[0002] During the electrolytic production of metallic manganese, the anode plates in the diaphragm frame of the electrolytic cell in the electrolytic section need to be taken out of the electrolytic cell at regular intervals to clean the anode slag on the anode plates. A group of two people work together to take out the anode plates in the diaphragm frame of the electrolytic cell and place them on the anode plate rack at the side of the cell. The anode slag on the surface of the anode plates and the ammonium sulfate crystals on the conductive beams are cleaned, and then the anode plates are manually inserted into the diaphragm frame in the electrolytic cell piece by piece. This is a completely manual operation with high labor intensity and low work efficiency. Therefore, an efficient and labor-saving equipment is needed to clean the crystals on the conductive beams of the anode plates, and this application is proposed after research and development. Utility Model Content

[0003] The purpose of the utility model is to provide an electric slag cleaning machine to solve the problems raised in the above background technology.

[0004] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0005] An electric slag cleaner comprises a steel frame, a fixed static tooth is installed at the bottom of the steel frame, a vibration motor is arranged on the top of the steel frame, the vibration motor is powered by a mobile power supply, and a handrail is arranged on one side of the steel frame.

[0006] As a further solution of the utility model: the vibration motor is located at the midpoint of the steel frame, and the bottom is fixed to the steel frame through a motor seat, and the motor seat and the steel frame are installed through anti-loosening bolts.

[0007] As a further solution of the utility model: both sides of the steel frame protrude upward, the motor seat is installed on the protruding part, a linkage slide is installed in the bottom gap, and the bottom of the linkage slide is provided with moving teeth that penetrate the steel frame and extend to one side of the static teeth, and the number and position of the moving teeth correspond to the static teeth one by one.

[0008] As a further solution of the utility model: a movable seat is arranged on the top of the linkage slide plate, the movable seat is connected to the motor seat via a screw rod, the screw rod and the motor seat are rotatably connected via a bearing, and the screw rod and the movable seat are threadedly connected.

[0009] As a further solution of the utility model: a limiting groove for sliding of the movable tooth is arranged on the steel frame, and the length of the limiting groove determines the stroke length of the movable tooth.

[0010] As a further solution of the utility model: a rotary handle is arranged at the end of the screw rod.

[0011] As a further solution of the utility model: the steel frame and the linkage slide plate are slidably installed via a slide rail.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] 1. The electric slag cleaner vibrates through a small vibration motor, and the steel frame and the static teeth transmit the exciting force to the conductive beam of the anode plate between the static teeth, thereby knocking the ammonium sulfate crystals on both sides of the conductive beam of the lead-silver alloy anode plate to make them fall off, which is efficient and labor-saving.

[0014] 2. The electric slag cleaner clamps and fixes the conductive beam of the anode plate through the moving teeth and the static teeth to produce direct contact, avoiding collision. The direct contact method can effectively ensure the transmission of the exciting force, so that the ammonium sulfate crystals fall off under the action of the exciting force, reducing wear and improving the exciting effect of the vibration motor. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a structural schematic diagram of an electric slag cleaning machine;

[0016] Figure 2 This is a schematic diagram of the structural installation of the moving teeth in an electric slag cleaning machine;

[0017] Figure 3 This is a schematic diagram of the structural decomposition of a moving tooth in an electric slag cleaning machine;

[0018] Figure 4 The figure is a schematic diagram of the structure of the moving teeth in an electric slag cleaning machine.

[0019] In the figure: 1. Steel frame; 2. Stationary gear; 3. Vibration motor; 4. Handrail; 5. Mobile power supply; 6. Motor seat; 7. Linkage slide plate; 8. Moving gear; 9. Moving seat; 10. Screw rod; 11. Rotary handle; 12. Slide rail; 13. Limiting groove. DETAILED DESCRIPTION

[0020] See also Figures 1 to 4In the embodiment of the utility model, an electric slag cleaning machine includes a steel frame 1, a fixed static tooth 2 is installed at the bottom of the steel frame 1, a vibration motor 3 is arranged on the top of the steel frame 1, the vibration motor 3 is powered by a mobile power supply 5, and a handrail 4 is arranged on one side of the steel frame 1. The utility model is a tool used in the electrolytic production process of metal manganese. Stainless U-shaped steel that is not easy to corrode and deform is used as the steel frame 1. Static teeth 2 with equal spacing are arranged at the bottom of the steel frame to form a plurality of slots. Each slot can hold a conductive beam of a lead-silver alloy anode plate. A small vibration A dynamic motor 3 is provided, and a mobile power supply 5 of equal power is provided to provide electric energy for the vibration motor 3. When working, the steel frame 1 and the static gear 2 transmit kinetic energy to drive the conductive beam of the anode plate in the slot to vibrate synchronously, and the ammonium sulfate crystals on both sides of the conductive beam of the lead-silver alloy anode plate can be knocked to make them fall off. This tool replaces manual operation, can not only process the ammonium sulfate crystals on the conductive beam of the lead-silver alloy anode plate in batches, but also greatly reduces the labor intensity of employees and improves work efficiency. The spacing of the slots is determined according to the pole distance between the lead-silver alloy anode plates.

[0021] In a preferred embodiment, the vibration motor 3 is located at the midpoint of the steel frame 1, and the bottom is fixed to the steel frame 1 through a motor seat 6. The motor seat 6 and the steel frame 1 are installed by anti-loosening bolts. If the vibration motor 3 is fixed with conventional bolts, it will certainly loosen. Therefore, anti-loosening bolts are used for installation to extend the service life of the equipment. The vibration motor 3 is located at the midpoint of the steel frame 1 to maintain uniform transmission of the exciting force and improve the slag cleaning effect.

[0022] In a preferred embodiment, both sides of the steel frame 1 protrude upward, the motor seat 6 is installed on the protruding part, and a linkage slide plate 7 is installed in the bottom gap. The bottom of the linkage slide plate 7 is provided with a movable tooth 8 that penetrates the steel frame 1 and extends to one side of the static tooth 2. The number and position of the movable teeth 8 correspond to the static teeth 2 one by one. The static teeth 2 limit the conductive beam of the anode plate through the gap. Therefore, there will be a gap between the conductive beam of the anode plate and the static teeth 2. Collision occurs during the vibration process, which is easy to cause wear of the static teeth 2 and the conductive beam of the anode plate, and the existence of the gap also consumes a certain amount of exciting force. For this reason, the movable tooth 8 is moved to clamp and fix the conductive beam of the anode plate with the static tooth 2 to produce direct contact, avoiding collision and the direct contact method can effectively ensure the propagation of the exciting force, so that the ammonium sulfate crystals fall off under the action of the exciting force, reducing wear while improving the excitation effect of the vibration motor 3.

[0023] In a preferred embodiment, a moving seat 9 is arranged on the top of the linkage slide plate 7, and the moving seat 9 is connected to the motor seat 6 by a screw rod 10, and the screw rod 10 and the motor seat 6 are rotatably connected by a bearing, and the screw rod 10 and the moving seat 9 are threadedly connected, and a rotary handle 11 is arranged at the end of the screw rod 10 for manual drive, and another motor can also be arranged for driving. The screw rod 10 is rotated to drive the moving seat 9 and the linkage slide plate 7 to move through the thread, thereby driving the moving tooth 8 to move, and the screw rod 10 stops, and the linkage slide plate 7 is in a stationary state and cannot move.

[0024] In a preferred embodiment, a limiting groove 13 for sliding of the movable tooth 8 is provided on the steel frame 1, and the length of the limiting groove 13 determines the stroke length of the movable tooth 8. The movable tooth 8 passes through the limiting groove 13, and the steel frame 1 and the linkage slide plate 7 are slidably installed through a slide rail 12.

[0025] It should be noted that the above embodiments all belong to the same utility model concept, and the description of each embodiment has its own focus. For matters that are not described in detail in some embodiments, reference can be made to the description in other embodiments.

[0026] The above-mentioned embodiments only express the implementation methods of the utility model, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the utility model patent. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, and these all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent shall be based on the attached claims.

Claims

1. An electric slag cleaning machine, characterized in that: The invention comprises a steel frame (1), a fixed stationary gear (2) is installed at the bottom of the steel frame (1), a vibration motor (3) is arranged at the top of the steel frame (1), the vibration motor (3) is powered by a mobile power supply (5), and a handrail (4) is arranged on one side of the steel frame (1).

2. The electric slag cleaning machine according to claim 1, characterized in that: The vibration motor (3) is located at the midpoint of the steel frame (1), and the bottom is fixed to the steel frame (1) via a motor seat (6), and the motor seat (6) and the steel frame (1) are mounted via anti-loosening bolts.

3. The electric slag cleaning machine according to claim 2, characterized in that: Both sides of the steel frame (1) protrude upwards, the motor seat (6) is mounted on the protruding part, and a linkage slide plate (7) is mounted in the bottom gap. The bottom of the linkage slide plate (7) is provided with movable teeth (8) that penetrate the steel frame (1) and extend to one side of the stationary teeth (2). The number and position of the movable teeth (8) correspond to the stationary teeth (2) one by one.

4. The electric slag cleaning machine according to claim 3, characterized in that: A movable seat (9) is arranged on the top of the linkage slide plate (7); the movable seat (9) is connected to the motor seat (6) via a screw rod (10); the screw rod (10) and the motor seat (6) are rotatably connected via a bearing; and the screw rod (10) and the movable seat (9) are threadedly connected.

5. The electric slag cleaning machine according to claim 4, characterized in that: The steel frame (1) is provided with a limiting groove (13) for the movable tooth (8) to slide, and the length of the limiting groove (13) determines the length of the stroke of the movable tooth (8).

6. The electric slag cleaning machine according to claim 4, characterized in that: A rotary handle (11) is provided at the end of the screw rod (10).

7. The electric slag cleaning machine according to claim 4, characterized in that: The steel frame (1) and the linkage slide plate (7) are slidably mounted via a slide rail (12).