Air compressor for foaming agent production

By integrating the noise reduction mechanism on the air compressor, the noise reduction box and noise reduction plate components are used to isolate and absorb noise, the problem of high noise during operation of the air compressor is solved, and the silent effect of the working environment is significantly improved.

CN222478958UActive Publication Date: 2025-02-14SHANDONG SHITONG POLYMER MATERIALS CO LTD
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Patent Information

Application Number
CN202421247793.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-03
Publication Date
2025-02-14
Estimated Expiration
2034-06-03

AI Technical Summary

Technical Problem

The existing air compressors for foaming agent production will generate high noise during operation, resulting in noisy working environment.

Method used

An air compressor including a noise reduction mechanism is designed. The noise reduction mechanism consists of a noise reduction box, an L-shaped mobile rack, a noise reduction plate assembly and a driving component. By placing the air compressor on the L-shaped mobile rack and using Noise-reduction box and noise-reduction plate components (including through holes, sound-absorbing glass wool and sound-absorbing shock-absorbing pads) isolate and absorb noise.

Benefits of technology

It effectively reduces the noise level during operation of the air compressor and improves the silent effect of the working environment.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses an air compressor for foaming agent production, which comprises an air compressor and a noise reduction mechanism, the noise reduction mechanism is arranged on the outer side of the air compressor, the noise reduction mechanism is used for reducing noise generated by the air compressor in a running state, the noise reduction mechanism comprises a noise reduction box, an L-shaped moving frame, a noise reduction plate assembly and a driving assembly, the air compressor comprises an L-shaped moving frame, a driving assembly and a noise reduction plate assembly, the L-shaped moving frame is used for placing the air compressor, the driving assembly is used for driving the L-shaped moving frame to move, and the noise reduction plate assembly is used for reducing noise generated by the air compressor in a running state. The motor drives the L-shaped moving frame to drive the air compressor to enter the noise reduction box, the noise reduction box isolates the air compressor from the outside, and therefore noise generated by the air compressor in the running state is effectively reduced through cooperation of the noise reduction plate, the through holes, the sound absorption glass wool and the sound insulation damping pad.
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Description

Technical Field

[0001] The utility model relates to the technical field of foaming agent production, in particular to an air compressor for foaming agent production. Background Art

[0002] A foaming agent is a substance that makes the object form pores, and it is an indispensable raw material for making foamed materials. Foamed plastic boards, foamed concrete, etc. are all obtained by foaming the raw materials with a foaming agent. The foamed material has a number of uniform holes inside, is light in weight, and is widely used.

[0003] An air compressor is needed to foam the raw materials. The existing air compressor for foaming agent production consists of a pair of parallel yin and yang rotors that rotate in the cylinder, so that the air between the rotor teeth continuously produces periodic volume changes, and the air is transported from the suction side to the output side along the rotor axis, realizing the entire process of suction, compression and exhaust of the screw air compressor, thereby foaming the foaming agent. However, the internal components of the air compressor will generate greater noise during operation, resulting in a noisy working environment. Utility Model Content

[0004] The utility model aims to provide an air compressor for foaming agent production to solve at least one technical problem in the above-mentioned background technology that the internal components of the air compressor generate relatively large noise during operation, resulting in a relatively noisy working environment.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] An air compressor for producing a foaming agent, comprising:

[0007] An air compressor and a noise reduction mechanism, wherein the noise reduction mechanism is arranged on the outside of the air compressor, and the noise reduction mechanism is used to reduce the noise generated by the air compressor in a running state; the noise reduction mechanism includes a noise reduction box, an L-shaped movable frame, a noise reduction plate assembly and a drive assembly; the noise reduction box is used to isolate the air compressor from the outside, and the L-shaped movable frame is used to place the air compressor; the drive assembly is used to drive the L-shaped movable frame to move; the noise reduction plate assembly is used to reduce the noise generated by the air compressor in a running state.

[0008] Preferably, the driving assembly includes a T-shaped piece, a T-shaped slot, a motor and a screw rod; the T-shaped slot is opened at the bottom of the inner wall of the noise reduction box, the T-shaped piece is slidably connected to the inside of the T-shaped slot, and the T-shaped piece is fixedly connected to the bottom end of the horizontal part of the L-shaped movable frame, the motor is installed on the outer wall of the noise reduction box, the screw rod is fixedly connected to the end of the output shaft of the motor, and the screw rod is connected to the L-shaped movable frame through a screw rod seat.

[0009] Preferably, the L-shaped movable frame moves axially inside the noise reduction box and extends to the outside thereof, and a transparent observation window is provided on the outer side of the vertical portion of the L-shaped movable frame.

[0010] Preferably, the output shaft of the motor in the running state is used to drive the screw rod to rotate, and the screw rod in the rotating state is used to drive the L-shaped movable frame to move.

[0011] Preferably, the noise reduction plate assembly includes a noise reduction plate, a through hole, sound-absorbing glass wool and a sound insulation and shock-absorbing pad; the inner wall of the noise reduction box and the inner side of the vertical portion of the L-shaped movable frame are both installed with noise reduction plates, and the noise reduction plate is a hollow structure, the through hole is opened on the outer side of the noise reduction plate and penetrates into the interior thereof, and the sound-absorbing glass wool and the sound insulation and shock-absorbing pad are both arranged in the inner cavity of the noise reduction plate.

[0012] Preferably, the sound-absorbing glass wool and the sound-insulating and shock-absorbing pad are used to improve the noise reduction effect, and the sound-absorbing glass wool and the sound-insulating and shock-absorbing pad are connected by adhesive.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] 1. The utility model places the air compressor on an L-shaped movable frame through a noise reduction mechanism, so that the motor drives the L-shaped movable frame to drive the air compressor into the noise reduction box, and the noise reduction box isolates the air compressor from the outside world, so that the noise reduction plate, through holes, sound-absorbing glass wool and sound insulation and shock-absorbing pads cooperate to effectively reduce the noise generated by the air compressor in operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the main structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the noise reduction mechanism structure of the utility model;

[0017] Figure 3 This is a schematic cross-sectional structural diagram of the noise reduction box of the utility model;

[0018] Figure 4 This is a schematic diagram of the cross-sectional structure of the noise reduction plate of the utility model.

[0019] In the figure: 1. air compressor; 2. noise reduction mechanism; 201. noise reduction box; 202. L-shaped movable frame; 203. noise reduction plate; 204. through hole; 205. T-shaped piece; 206. T-shaped slot; 207. motor; 208. screw rod; 209. sound-absorbing glass wool; 2010. sound insulation and shock-absorbing pad; 3. transparent observation window. DETAILED DESCRIPTION

[0020] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0021] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0022] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figure 1-4 , the utility model provides an embodiment of an air compressor for foaming agent production:

[0025] An air compressor for producing a foaming agent, comprising:

[0026] An air compressor 1 and a noise reduction mechanism 2, wherein the noise reduction mechanism 2 is arranged on the outside of the air compressor 1, and the noise reduction mechanism 2 is used to reduce the noise generated by the air compressor 1 in a running state; the noise reduction mechanism 2 includes a noise reduction box 201, an L-shaped movable frame 202, a noise reduction plate assembly and a driving assembly; the noise reduction box 201 is used to isolate the air compressor 1 from the outside, and the L-shaped movable frame 202 is used to place the air compressor 1; the driving assembly is used to drive the L-shaped movable frame 202 to move; the noise reduction plate assembly is used to reduce the noise generated by the air compressor 1 in a running state;

[0027] The driving assembly includes a T-shaped piece 205, a T-shaped slot 206, a motor 207 and a screw rod 208; the T-shaped slot 206 is opened at the bottom of the inner wall of the noise reduction box 201, the T-shaped piece 205 is slidably connected to the inside of the T-shaped slot 206, and the T-shaped piece 205 is fixedly connected to the bottom end of the horizontal part of the L-shaped moving frame 202, the motor 207 is installed on the outer wall of the noise reduction box 201, the screw rod 208 is fixedly connected to the end of the output shaft of the motor 207, and the screw rod 208 is connected to the L-shaped moving frame 202 through a screw rod seat;

[0028] The noise reduction plate assembly includes a noise reduction plate 203, a through hole 204, sound-absorbing glass wool 209 and a sound insulation and shock-absorbing pad 2010; the noise reduction plate 203 is installed on the inner wall of the noise reduction box 201 and the inner side of the vertical part of the L-shaped movable frame 202, and the noise reduction plate 203 is a hollow structure. The through hole 204 is opened on the outer side of the noise reduction plate 203 and penetrates into the interior thereof, and the sound-absorbing glass wool 209 and the sound insulation and shock-absorbing pad 2010 are both arranged in the inner cavity of the noise reduction plate 203.

[0029] In one embodiment, the L-shaped movable frame 202 moves axially inside the noise reduction box 201 and extends outside thereof, and a transparent observation window 3 is provided on the outer side of the vertical portion of the L-shaped movable frame 202 .

[0030] In one preferred embodiment, the output shaft of the motor 207 in the running state is used to drive the screw rod 208 to rotate, and the screw rod 208 in the rotating state is used to drive the L-shaped moving frame 202 to move.

[0031] In one embodiment, the sound-absorbing glass wool 209 and the sound-insulating and shock-absorbing pad 2010 are used to improve the noise reduction effect, and the sound-absorbing glass wool 209 and the sound-insulating and shock-absorbing pad 2010 are connected by adhesive.

[0032] The working principle of the utility model is as follows: first, the motor 207 is powered on and operated, so that the output shaft of the running motor 207 drives the screw rod 208 to rotate in the forward direction, and the screw rod 208 in the forward rotating state drives the L-shaped movable frame 202 to move to the outside of the noise reduction box 201, so that the moving L-shaped movable frame 202 drives the T-shaped piece 205 to move outward along the track of the T-shaped slot 206. When the L-shaped movable frame 202 moves to the outside of the noise reduction box 201, the air compressor 1 is placed on the horizontal part of the L-shaped movable frame 202. At this time, the output shaft of the running motor 207 drives the screw rod 208 to rotate in the reverse direction, and the screw rod 208 in the reverse rotating state drives the L-shaped movable frame 202 to move to the inside of the noise reduction box 201. The L-shaped moving frame 202 moving inward drives the air compressor 1 to move completely into the noise reduction box 201. At this time, the air compressor 1 is connected to the power supply for operation, so that the running air compressor 1 foams the raw materials through the foaming agent. The noise generated by the operation of the air compressor 1 enters the noise reduction plate 203 through multiple through holes 204 and is reflected inside the sound-absorbing glass wool 209 and the sound insulation and shock absorption pad 2010 until the energy of the sound waves is consumed and converted into heat energy. Therefore, the noise reduction plate 203, through holes 204, sound-absorbing glass wool 209 and sound insulation and shock absorption pad 2010 cooperate to effectively reduce the noise generated by the running air compressor 1, and the operator can observe the operating status of the air compressor 1 inside the noise reduction box 201 through the transparent observation window 3.

[0033] The above is only an embodiment of the utility model, and the common sense such as the known specific structure and characteristics in the scheme is not described too much here. For those skilled in the art, it is obvious that the utility model is not limited to the details of the above exemplary embodiments, and the utility model can be implemented in other specific forms without departing from the spirit or basic features of the utility model. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the utility model is limited by the attached claims rather than the above description, and it is intended to include all changes within the meaning and scope of the equivalent elements of the claims in the utility model. Any figure mark in the claims should not be regarded as limiting the claims involved.

Claims

1. An air compressor for foaming agent production, characterized in that: It includes: An air compressor (1) and a noise reduction mechanism (2), wherein the noise reduction mechanism (2) is arranged outside the air compressor (1), and the noise reduction mechanism (2) is used to reduce the noise generated by the air compressor (1) in a running state; the noise reduction mechanism (2) comprises a noise reduction box (201), an L-shaped movable frame (202), a noise reduction plate assembly and a drive assembly; the noise reduction box (201) is used to isolate the air compressor (1) from the outside, and the L-shaped movable frame (202) is used to place the air compressor (1); the drive assembly is used to drive the L-shaped movable frame (202) to move; and the noise reduction plate assembly is used to reduce the noise generated by the air compressor (1) in a running state.

2. An air compressor for foaming agent production according to claim 1, characterized in that: The driving assembly comprises a T-shaped piece (205), a T-shaped slot (206), a motor (207) and a screw rod (208); the T-shaped slot (206) is opened at the bottom of the inner wall of the noise reduction box (201), the T-shaped piece (205) is slidably connected to the inside of the T-shaped slot (206), and the T-shaped piece (205) is fixedly connected to the bottom end of the horizontal part of the L-shaped movable frame (202); the motor (207) is installed on the outer wall of the noise reduction box (201), the screw rod (208) is fixedly connected to the end of the output shaft of the motor (207), and the screw rod (208) is connected to the L-shaped movable frame (202) via a screw rod seat.

3. The air compressor for foaming agent production according to claim 1, characterized in that: The L-shaped movable frame (202) moves axially inside the noise reduction box (201) and extends toward the outside thereof, and a transparent observation window (3) is provided on the outside of the vertical portion of the L-shaped movable frame (202).

4. The air compressor for foaming agent production according to claim 2, characterized in that: The output shaft of the motor (207) in the running state is used to drive the screw rod (208) to rotate, and the screw rod (208) in the rotating state is used to drive the L-shaped moving frame (202) to move.

5. The air compressor for foaming agent production according to claim 1, characterized in that: The noise reduction plate assembly comprises a noise reduction plate (203), a through hole (204), sound-absorbing glass wool (209) and a sound insulation and shock-absorbing pad (2010); the noise reduction plate (203) is installed on the inner wall of the noise reduction box (201) and the inner side of the vertical portion of the L-shaped movable frame (202), and the noise reduction plate (203) is a hollow structure. The through hole (204) is opened on the outer side of the noise reduction plate (203) and penetrates into the interior thereof, and the sound-absorbing glass wool (209) and the sound insulation and shock-absorbing pad (2010) are both arranged in the inner cavity of the noise reduction plate (203).

6. An air compressor for foaming agent production according to claim 5, characterized in that: The sound-absorbing glass wool (209) and the sound-insulating and shock-absorbing pad (2010) are used to improve the noise reduction effect, and the sound-absorbing glass wool (209) and the sound-insulating and shock-absorbing pad (2010) are connected by adhesive bonding.