Gas supply device of gasification burner

By designing the gas supply device of the gasification burner, including rotating components and mixing mechanism, the shutdown and maintenance problem when the vent pipe is damaged or leaked, the sufficiency of non-stop maintenance and combustion is achieved, and the production efficiency and quality are ensured.

CN222480500UActive Publication Date: 2025-02-14JIYUAN WANYANG SMELTING GROUP
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Patent Information

Application Number
CN202420524660.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-18
Publication Date
2025-02-14
Estimated Expiration
2034-03-18

AI Technical Summary

Technical Problem

When the vent pipe is damaged or leaked, existing combustion devices cannot achieve continuous maintenance, affecting production efficiency and quality, and insufficient combustion leads to the generation of harmful gases and pollutants.

Method used

An air supply device for a gasification burner is designed, including a cylinder, a mixing chamber, an intake pipe and a mixing mechanism. Through the design of rotary assembly and connection assembly, it is possible to quickly switch to the backup vent when the vent is leaked, achieving maintenance without stopping. In addition, the mixing mechanism performs gas mixing through the rotating block of the stirring blade to ensure the adequacy of combustion.

Benefits of technology

It realizes that the vent pipe is not shut down for maintenance when it leaks, ensures the production efficiency and quality of the combustion chamber, and improves the adequacy of combustion through uniform gas mixing, reducing the generation of harmful gases and pollutants.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a gas supply device of a gasification burner, and relates to the field of combustion equipment, the gas supply device comprises a cylinder, the gas inlet end of the cylinder is provided with a mixing cavity, the peripheral wall of the mixing cavity is communicated with a plurality of gas inlet pipes, the gas inlet pipes are communicated with a gas inlet mechanism, and the mixing cavity is internally provided with a mixing mechanism; the air inlet mechanism comprises a mounting disc, a rotating assembly and a plurality of connecting assemblies, the connecting assemblies are circumferentially and fixedly arranged on the rotating assembly, the rotating assembly is rotationally mounted on the mounting disc, and the mounting disc communicates with the air inlet pipe. A plurality of gases enter the mixing cavity at the same time, are mixed by the mixing mechanism and then are discharged to the burner from the cylinder body, if one breather pipe leaks, the connecting assembly can be driven by the rotating assembly to rotate, so that the other breather pipe is communicated with the mixing cavity, the leaked breather pipe can be quickly stopped and maintained, and the service life of the breather pipe is prolonged. And normal work of the burner is not affected, and the production efficiency and the production quality of the combustion chamber are guaranteed.
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Description

Technical Field

[0001] The present application relates to the field of combustion equipment, and in particular to a gas supply device for a gasification burner. Background Art

[0002] In the prior art, materials often need to be dried or preheated during production in industries such as steel and metallurgy. Drying materials can prevent splashing and explosion accidents when water-containing materials enter the furnace, which is of great significance to ensuring production safety. Preheating materials can make room temperature materials reach a temperature closer to the smelting temperature in the furnace, which is of great significance to improving production efficiency and saving energy and reducing consumption. Burners have been widely used because of their high combustion temperature and high heating efficiency.

[0003] Burners mostly use a technology in which gas pipes, air pipes and oxygen pipes are mixed in the burner and then directly sprayed out for combustion. However, existing combustion devices are generally only connected to one gas pipe, one air pipe and one oxygen pipe. If one of the pipes is damaged or leaks, combustion cannot continue in the furnace, seriously affecting production efficiency and production quality. In addition, during use, the combustion area is relatively concentrated, and oxygen and natural gas are not mixed evenly, resulting in incomplete combustion. The incompletely burned gas will produce harmful gases and pollutants, causing pollution to the environment. Summary of the invention

[0004] The purpose of the embodiments of the present application is to provide a gas supply device for a gasification burner, which can solve the technical problem of achieving non-stop maintenance when a leak occurs during the gas supply to the burner.

[0005] The embodiment of the present application provides an air supply device for a gasification burner, comprising a cylinder, an air inlet end of the cylinder is provided with a mixing cavity, a peripheral wall of the mixing cavity is connected with a plurality of air inlet pipes, an air inlet mechanism is provided on the air inlet pipes, and a mixing mechanism is provided in the mixing cavity;

[0006] The air intake mechanism comprises a mounting plate, a rotating assembly and a plurality of connecting assemblies, wherein the plurality of connecting assemblies are circumferentially fixedly arranged on the rotating assembly, the rotating assembly is rotatably mounted on the mounting plate, and the mounting plate is connected to the air intake pipe.

[0007] Furthermore, the rotating assembly includes a rotary disk and a first motor. The rotary disk is rotatably mounted in the mounting disk, and the first motor drives the mounting disk to rotate.

[0008] Furthermore, at least two through holes are formed on the swirl cake, and a sealing ring is provided on the surface of the swirl cake that contacts the mounting plate.

[0009] Furthermore, the connecting assembly includes a connecting pipe and a sleeve, the sleeve is threadedly connected to the outer wall of the connecting pipe, the connecting pipe is fixedly arranged on the rotary disk, and the connecting pipe is connected to the through hole.

[0010] Furthermore, a clamping strip is spirally provided on the inner wall of the sleeve that is connected to the trachea.

[0011] Furthermore, a gas flow rate meter is provided on the air inlet pipe.

[0012] Furthermore, a pipeline control valve is provided on the air intake pipe.

[0013] Furthermore, the mixing mechanism includes a second motor, a rotating block and a plurality of stirring blades. The rotating block is arranged in a conical shape and is rotatably installed in the mixing chamber. The second motor drives the rotating block to rotate, and the plurality of stirring blades are respectively spirally fixed on the side walls of the rotating block.

[0014] Beneficial effects of the utility model:

[0015] The air intake mechanism provided by the utility model comprises a mounting plate, a rotating assembly and a plurality of connecting assemblies. By connecting various ventilation pipes with the connecting assemblies, a plurality of gases are allowed to enter the mixing chamber at the same time, and are mixed by the mixing mechanism and then discharged from the cylinder to the burner. If the ventilation pipe leaks, the connecting assembly can be driven to rotate by the rotating assembly, so that another ventilation pipe is connected to the mixing chamber. The leaking ventilation pipe can be stopped and repaired quickly without affecting the normal operation of the burner, thereby ensuring the production efficiency and production quality of the combustion chamber.

[0016] Through the setting of the mixing mechanism, the second motor drives the rotating block to rotate in the mixing chamber, which can effectively stir and mix the combustion gases discharged from multiple intake pipes, so that the multiple gases are evenly mixed and burned more fully. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.

[0018] Figure 1 This is a schematic diagram of the structure of an embodiment of the utility model;

[0019] Figure 2 This is a schematic diagram of the full cross-section structure of an embodiment of the utility model;

[0020] Figure 3This is a schematic diagram of the explosion structure of the air intake mechanism of one embodiment of the utility model;

[0021] Figure 4 It is a structural schematic diagram of a mixing mechanism according to an embodiment of the utility model.

[0022] The reference numerals are:

[0023] 1. Cylinder; 2. Mixing chamber; 3. Inlet pipe; 31. Gas flow meter; 32. Pipeline control valve; 4. Inlet mechanism; 41. Mounting plate; 42. Rotating assembly; 421. Rotary cake; 422. First motor; 423. Through hole; 424. Sealing ring; 43. Connecting assembly; 431. Connecting pipe; 432. Sleeve; 433. Card strip; 5. Mixing mechanism; 51. Second motor; 52. Rotating block; 53. Stirring blade; 6. Ventilation pipe. DETAILED DESCRIPTION

[0024] In order to make the purpose, technical solution and advantages of the embodiments of the present application clearer, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. The components of the embodiments of the present application described and shown in the drawings here can be arranged and designed in various different configurations.

[0025] Therefore, the following detailed description of the embodiments of the present application provided in the accompanying drawings is not intended to limit the scope of the present application for which protection is sought, but merely represents selected embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present application.

[0026] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.

[0027] In the description of the present application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, or the positions or positional relationships in which the product of the application is usually placed when in use. They are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first", "second", "third", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.

[0028] In addition, the terms "horizontal", "vertical", "overhanging" and the like do not mean that the components are required to be absolutely horizontal or overhanging, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0029] In the description of this application, it should also be noted that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0030] The embodiment of the present application discloses a gas supply device for a gasification burner.

[0031] Reference Figure 1-4 , an air supply device for a gasification burner, comprising a cylinder 1, an air inlet end of the cylinder 1 is provided with a mixing cavity 2, a peripheral wall of the mixing cavity 2 is connected with a plurality of air inlet pipes 3, an air inlet mechanism 4 is provided on the air inlet pipes 3, and a mixing mechanism 5 is provided in the mixing cavity 2;

[0032] The air intake mechanism 4 includes a mounting plate 41, a rotating assembly 42 and a plurality of connecting assemblies 43. The plurality of connecting assemblies 43 are circumferentially fixedly arranged on the rotating assembly 42. The rotating assembly 42 is rotatably mounted on the mounting plate 41. The mounting plate 41 is connected to the air intake pipe 3, and a plurality of ventilation pipes 6 are respectively connected to the plurality of connecting assemblies 43 for air transmission.

[0033] When in use, the ventilation pipe 6 is connected with the connecting assembly 43 respectively, and the gas in the ventilation pipe 6 is discharged into the ignition point of the burner through the rotating assembly 42, the mounting plate 41, the mixing chamber 2, and the cylinder 1 in turn. If the ventilation pipe 6 in use leaks, the connecting assembly 43 can be driven to rotate through the rotating assembly 42 to connect the other ventilation pipe 6 with the mixing chamber 2. The leaking ventilation pipe 6 can be quickly stopped and repaired without affecting the normal operation of the burner, thereby ensuring the production efficiency and production quality of the combustion chamber.

[0034] Reference Figure 2-3 The rotating assembly 42 includes a rotary disc 421 and a first motor 422 . The rotary disc 421 is rotatably mounted in the mounting plate 41 , and the first motor 422 drives the mounting plate 41 to rotate.

[0035] More specifically, at least two through holes 423 are formed on the rotating disc 421, and a sealing ring 424 is provided on the surface where the rotating disc 421 contacts the mounting plate 41;

[0036] During use, if the ventilation pipe 6 leaks, the first motor 422 is driven to drive the rotating cake to rotate on the mounting plate 41, driving the spare ventilation pipe 6 to rotate to a position connected to the air inlet pipe 3, so that the leaking ventilation pipe 6 stops supplying gas, and can be quickly inspected and repaired without affecting the normal operation of the burner, thereby ensuring the production efficiency and production quality of the combustion chamber.

[0037] Reference Figure 2-3 The connecting assembly 43 includes a connecting pipe 431 and a sleeve 432 . The sleeve 432 is threadedly connected to the outer wall of the connecting pipe 431 . The connecting pipe 431 is fixedly disposed on the rotary disk 421 , and the connecting pipe 431 is communicated with the through hole 423 .

[0038] More specifically, the inner wall of the sleeve 432 connected to the trachea is spirally provided with a clamping strip 433;

[0039] When in use, after the ventilation tube 6 is sleeved on the outside of the connecting tube 431, the sleeve 432 is rotated to make the sleeve 432 rotate outward continuously, and at the same time, the ventilation tube 6 is wrapped and pressed against the outside of the connecting tube 431, and the setting of the clamping strip 433 can prevent the ventilation tube 6 from detaching from the connecting tube 431 during use.

[0040] Reference Figure 1-2 More specifically, a gas flow meter 31 is provided on the air intake pipe 3, which can facilitate timely observation of the gas flow rate in the air intake pipe 3 and timely detection of whether the air supply efficiency of the ventilation pipe 6 is stable, so as to judge whether there is a leakage problem between the air supply pipe and the connecting pipe 431.

[0041] Reference Figure 1-2 More specifically, a pipeline control valve 32 is provided on the air intake pipe 3. Through the setting of the pipeline control valve 32, the air intake pipe 3 can be controlled in time to prevent unexpected accidents.

[0042] Reference Figure 2 , Figure 4 The mixing mechanism 5 includes a second motor 51, a rotating block 52 and a plurality of stirring blades 53. The rotating block 52 is conical and rotatably mounted in the mixing chamber 2. The second motor 51 drives the rotating block 52 to rotate. The plurality of stirring blades 53 are respectively spirally fixed on the side walls of the rotating block 52.

[0043] When in use, the second motor 51 drives the rotating block 52 to rotate in the mixing chamber 2, which can effectively stir and mix the combustion gases discharged from the multiple intake pipes 3, so that the multiple gases are evenly mixed and burned more fully.

[0044] The above are only preferred embodiments of the present application and are not intended to limit the present application. For those skilled in the art, the present application may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A gas supply device for a gasification burner, characterized in that: It comprises a cylinder, the air inlet end of the cylinder is provided with a mixing cavity, the peripheral wall of the mixing cavity is connected with a plurality of air inlet pipes, the air inlet pipes are connected with an air inlet mechanism, and the mixing cavity is provided with a mixing mechanism; The air intake mechanism comprises a mounting plate, a rotating assembly and a plurality of connecting assemblies, wherein the plurality of connecting assemblies are circumferentially fixedly arranged on the rotating assembly, the rotating assembly is rotatably mounted on the mounting plate, and the mounting plate is connected to the air intake pipe.

2. The gas supply device for a gasification burner according to claim 1, characterized in that: The rotating assembly includes a rotary disk and a first motor. The rotary disk is rotatably mounted in the mounting plate, and the first motor drives the mounting plate to rotate.

3. The gas supply device for a gasification burner according to claim 2, characterized in that: At least two through holes are formed on the swirl cake, and a sealing ring is provided on the surface of the swirl cake that is in contact with the mounting plate.

4. The gas supply device for a gasification burner according to claim 3, characterized in that: The connecting assembly includes a connecting pipe and a sleeve, the sleeve is threadedly connected to the outer wall of the connecting pipe, the connecting pipe is fixedly arranged on the rotary disk, and the connecting pipe is communicated with the through hole.

5. The gas supply device for a gasification burner according to claim 4, characterized in that: The inner wall of the sleeve connected to the trachea is spirally provided with a clamping strip.

6. The gas supply device for a gasification burner according to claim 1, characterized in that: A gas flow rate meter is arranged on the air inlet pipe.

7. The gas supply device for a gasification burner according to claim 1, characterized in that: The air intake pipe is provided with a pipeline control valve.

8. The gas supply device for a gasification burner according to claim 1, characterized in that: The mixing mechanism includes a second motor, a rotating block and a plurality of stirring blades. The rotating block is arranged in a conical shape and is rotatably installed in the mixing chamber. The second motor drives the rotating block to rotate. The plurality of stirring blades are respectively spirally fixed on the side wall of the rotating block.