Liquid path module, thermal management system and vehicle

By designing the integrated flow path structure of the liquid channel module in the thermal management system of new energy commercial vehicles, the problems of complex pipelines and large space occupancy of the thermal management system are solved, and more efficient thermal management and space utilization are achieved.

CN222481174UActive Publication Date: 2025-02-14FAW JIEFANG AUTOMOTIVE CO
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Patent Information

Application Number
CN202323309520.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-05
Publication Date
2025-02-14
Estimated Expiration
2033-12-05

AI Technical Summary

Technical Problem

The thermal management system of new energy commercial vehicles is difficult to achieve efficient thermal management due to the complex pipelines, large space and messy layout.

Method used

A liquid path module is designed, with a flow path formed in the same main body plate, and cooling water is transported to different cooling targets through multiple parallel second flow paths to realize the integration of the flow path.

Benefits of technology

The flow path is regularized and standardized, the space occupation is reduced, and the neatness and efficiency of the thermal management system are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a liquid path module, a heat management system and a vehicle, and the liquid path module is used for the heat management system of the vehicle and comprises a main body plate. A plurality of flow paths are constructed in the main body plate, all the flow paths comprise at least one first flow path and at least two second flow paths, and all the second flow paths are connected in parallel and communicate with the first flow path. According to the liquid path module, the flow paths are formed in the same main body plate, cooling water can be conveyed to different cooling targets through the second flow paths, and integration of the flow paths is achieved. Therefore, the flow paths contained in the flow path integrated liquid path module are more regular, and the trend is more standardized. Compared with pipelines arranged in a staggered mode in a three-dimensional space, the liquid path module is smaller in overall space occupation and more regular in arrangement.
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Description

Technical Field

[0001] The present application relates to the field of vehicle technology, and in particular to a fluid circuit module, a thermal management system and a vehicle. Background Art

[0002] With the demand for the country's carbon peak and carbon neutrality goals, commercial vehicles, as a key to carbon reduction, must take the new energy route for development. Currently, all OEMs have made plans for new energy vehicle models.

[0003] As a new energy commercial vehicle, thermal management is more complicated than that of traditional fuel vehicles. Not only are there high-temperature, medium-temperature, and low-temperature circuits, but in order to save energy, the circuits are also coupled with each other, forming intricate thermal management pipelines. In addition, the influence of high-voltage wiring harnesses, low-voltage wiring harnesses, and brake pipelines, etc., brings great challenges to the layout of new energy thermal management pipelines. In related technologies, the pipelines are intricate and mostly made of a mixture of welded steel pipes and rubber hoses. There are also some solutions that use outer shells to encapsulate the pipelines to improve the aesthetics. This type of staggered arrangement of pipelines in a three-dimensional space will obviously take up a large space, reduce space utilization, and there is also the problem of messy layout. Utility Model Content

[0004] Based on this, it is necessary to provide a liquid circuit module, a thermal management system and a vehicle that rationally utilize space and standardize the direction of pipelines to address the above-mentioned problems.

[0005] A fluid circuit module, used in a thermal management system of a vehicle, the fluid circuit module comprising:

[0006] The main body plate has a plurality of flow paths constructed therein, all of the flow paths include at least one first flow path and at least two second flow paths, and all of the second flow paths are connected in parallel and communicate with the first flow path.

[0007] In one embodiment, the liquid circuit module further includes a plurality of pipe joints, all of which are disposed on the main body plate and are respectively connected to each of the flow paths, and all of the flow paths are connected to external pipelines through the pipe joints.

[0008] In one embodiment, all ports of the flow paths are formed on the circumferential side of the main body plate in the thickness direction thereof; the pipe joint is arranged on the circumferential side of the main body plate in the thickness direction thereof and is connected to the ports of the flow paths.

[0009] In one embodiment, the pipe joint is detachably connected to the main body plate.

[0010] In one embodiment, the fluid path module further includes a multi-way valve, and at least a portion of the second flow path is connected to the first flow path through the multi-way valve.

[0011] In one of the embodiments, the fluid path module further includes at least one blocking member, and the blocking member can detachably block the fluid path.

[0012] In one of the embodiments, the main body plate is further configured with at least one sensor interface, and the sensor interface is connected to the flow path.

[0013] A thermal management system includes the liquid circuit module as described above.

[0014] In one of the embodiments, the thermal management system further comprises a heat exchanger and / or a radiator;

[0015] The thermal management system includes at least two liquid circuit modules. In the flow direction of the liquid, one of the liquid circuit modules is arranged upstream of the heat exchanger and / or the radiator and downstream of the cooling target, and the other liquid circuit module is arranged downstream of the heat exchanger and / or the radiator and upstream of the cooling target.

[0016] A vehicle comprises the above-mentioned fluid circuit module or the above-mentioned thermal management system.

[0017] In one of the embodiments, the vehicle further includes a thermal management valve body, and the fluid circuit module is disposed below the thermal management valve body and serves as an underbody guard plate of the vehicle.

[0018] In the above-mentioned liquid circuit module, thermal management system and vehicle, the flow path of the liquid circuit module is formed in the same main body plate, and can transport cooling water to different cooling targets through each second flow path, thus realizing the integration of the flow path. In this way, the flow paths contained in the liquid circuit module with integrated flow paths are more regular and the direction is more standardized. Compared with the pipelines staggered in the three-dimensional space, the overall space occupied by the liquid circuit module is smaller and the layout is more regular. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0020] Figure 1 Schematic diagram of the structure of the liquid circuit module in one embodiment of the present application.

[0021] Figure 2 for Figure 1 Schematic diagram of the structure of the main plate in the liquid circuit module shown.

[0022] Figure 3 for Figure 2A schematic structural diagram of the main body plate from another angle is shown.

[0023] Figure 4 for Figure 2 A schematic structural diagram of the main body plate from another angle is shown.

[0024] Figure 5 for Figure 2 A schematic structural diagram of the main body plate from another angle is shown.

[0025] Figure 6 This is a schematic diagram of the structure of the liquid circuit module in another embodiment of the present application.

[0026] Figure 7 for Figure 6 A schematic structural diagram of the liquid circuit module from another angle is shown.

[0027] Figure 8 for Figure 6 A schematic structural diagram of the liquid circuit module from another angle is shown.

[0028] Fig. 9 for Figure 6 A schematic structural diagram of the liquid circuit module from another angle is shown.

[0029] Fig.10 Schematic diagram of the structure of a thermal management system in one embodiment of the present application.

[0030] Explanation of the reference numerals: 100, liquid path module; 10, main body plate; 11, first flow path; 13, second flow path; 15, sensor interface; 17, fixed interface; 19, intermediate flow path; 111, valve body interface; 30, pipe joint; 50, multi-way valve; 200, thermal management system; 201, heat exchanger; 202, radiator; 203, cooling target; 204, water pump. DETAILED DESCRIPTION

[0031] In order to make the above-mentioned purposes, features and advantages of the present application more obvious and easy to understand, the specific implementation methods of the present application are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the present application. However, the present application can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the present application, so the present application is not limited by the specific embodiments disclosed below.

[0032] In the description of the present application, it should be understood that if the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. appear, the orientation or position relationship indicated by these terms is based on the orientation or position relationship shown in the accompanying drawings, which is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application.

[0033] In addition, the term "and / or" is only a description of the association relationship of associated objects, indicating that there may be three relationships, for example, A and / or B, which can represent: A exists alone, A and B exist at the same time, and B exists alone. In addition, the character " / " in this article generally indicates that the objects associated before and after are in an "or" relationship. The terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of this application, the meaning of "multiple" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0034] In this application, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0035] In the present application, unless otherwise clearly specified and limited, a first feature being “above” or “below” a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being “above”, “above”, and “above” a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being “below”, “below”, and “below” a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.

[0036] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used herein are for illustrative purposes only and are not intended to be the only implementation method.

[0037] See also Figures 1 to 5 An embodiment of the present application provides a fluid path module 100 for a thermal management system 200 of a vehicle, comprising a main body plate 10. A plurality of flow paths are constructed in the main body plate 10, and all the flow paths include at least one first flow path 11 and at least two second flow paths 13, and all the second flow paths 13 are connected in parallel and communicate with the first flow path 11.

[0038] The flow path of the liquid path module 100 is used to circulate the liquid used for transferring heat in the thermal management system 200. The liquid can be but is not limited to water, refrigerant, etc. The following embodiments are described using cooling water as an example.

[0039] The first flow path 11 can be used to connect to the radiator 202 and / or the heat exchanger 201, and each second flow path 13 is respectively used to connect to a cooling target 203. It can be understood that the flow path is constructed in the main plate 10, and its extension direction is perpendicular to the thickness direction of the main plate 10. The port of the flow path is formed on the surface of the main plate 10 and serves as a water inlet or outlet.

[0040] In one embodiment, cooling water flows from the radiator 202 and the heat exchanger 201 to the first flow path 11 of a liquid path module 100, and then flows from the first flow path 11 to each second flow path 13, and then flows to the cooling target 203 that needs to be cooled for heat exchange. The cooling target 203 includes but is not limited to a motor controller, a DC / DC converter, a motor, etc. The cooling water after heat exchange with the cooling target 203 can pass through another liquid path module 100, and each of its second flow paths 13 converges into the first flow path 11, and finally flows back from the first flow path 11 to the radiator 202 and / or the heat exchanger 201.

[0041] The main body plate can be manufactured and processed from metal or non-metal, and the direction, diameter, and number of the flow paths inside the main body plate can be determined according to the architecture of the thermal management system 200 .

[0042] In the above-mentioned liquid circuit module 100, the flow path is formed in the same main body plate 10, and cooling water can be transported to different cooling targets 203 through each second flow path 13, thereby realizing the integration of the flow path. In this way, the flow path included in the liquid circuit module 100 with integrated flow paths is more regular and the direction is more standardized. Compared with the pipelines arranged in a staggered manner in a three-dimensional space, the overall space occupied by the liquid circuit module 100 is smaller and the layout is more regular.

[0043] In some embodiments, the fluid path module 100 further includes a plurality of pipe joints 30 , all of which are disposed on the main body plate 10 and are respectively connected to each flow path, and all of the flow paths are connected to external pipelines through the pipe joints 30 .

[0044] The pipe joint 30 is connected to the port of the flow path and is used to connect and communicate with the external pipeline. In other words, the two ends of the pipe joint 30 can be connected and communicated with the port of the flow path and the external pipeline respectively.

[0045] In this way, the liquid circuit module 100 can be connected with the external pipeline through the pipe joint 30, so as to transport the cooling water flowing therein to the outside.

[0046] Furthermore, all ports of the flow paths are formed on the circumferential side of the body plate 10 in the thickness direction thereof. The pipe joint 30 is provided on the circumferential side of the body plate 10 in the thickness direction thereof and communicates with the ports of the flow paths.

[0047] It can be understood that the pipe joint 30 is generally cylindrical, and its axial direction intersects with the thickness direction of the main plate 10 . Preferably, the axial direction of the pipe joint 30 is perpendicular to the thickness direction of the main plate 10 .

[0048] In this way, compared with the case where the ports of the flow path are formed on the opposite sides of the main plate 10 in the thickness direction, the main plate 10 forms the ports of the flow path on the circumferential side around itself in the thickness direction, and the pipe joint 30 is correspondingly arranged on the circumferential side, which helps to reduce its space occupancy in the thickness direction and utilize the space more rationally.

[0049] Furthermore, the pipe joint 30 can be detachably connected to the main body plate 10, and can be specifically connected to the main body plate 10 by screw connection or quick plugging. In this way, the pipe joint 30 is quickly connected to the main body plate 10, and can be disassembled as needed.

[0050] It can be understood that the inner diameter of the flow path can be set as required, and the inner diameter of the pipe joint 30 can be designed according to the aperture of the flow path.

[0051] In some other embodiments, the flow path of the main plate 10 may not pass through the pipe joint 30, but may be directly connected to the external pipe by quick plug, which is not specifically limited here.

[0052] In some embodiments, the fluid path module 100 further includes at least one blocking member (not shown), which can detachably block the fluid path. The blocking member can be, but is not limited to, a blind plug.

[0053] It can be understood that the blocking member can block the flow path through the blocking pipe joint 30. After the flow path is blocked and the cooling water cannot flow normally, it means that the flow path is invalid, and the remaining unblocked flow paths of the liquid path module 100 continue to work as effective flow paths.

[0054] In this way, the same liquid path module 100 can change the number of water inlets and outlets by adding or reducing plugging parts, thereby changing the entire effective flow path shape of the liquid path module 100, so that it can be used in different environments and adapt to different thermal management solutions.

[0055] In some embodiments, the main body plate 10 is further configured with at least one sensor interface 15 , and the sensor interface 15 is connected to the flow path.

[0056] It is understandable that the sensor interface 15 can be used to install temperature, pressure and other sensors to help detect the temperature, pressure and other parameters of the cooling water in the flow path. The location where the sensor interface 15 is installed can be selected as needed, and the number can also be multiple.

[0057] The sensor interface 15 can facilitate installation of sensors on the fluid circuit module 100 to help understand the working conditions of the thermal management system 200 .

[0058] In some embodiments, a fixing interface 17 is also constructed on the main body panel 10, and the fixing structure is used to cooperate with the connecting piece to fix the main body panel 10 to the vehicle chassis, frame and other external components.

[0059] In a specific machine, the main body 10 is generally rectangular, and the number of the fixing interfaces 17 is four, and the four fixing interfaces 17 are respectively located at the four corners of the main body 10. In some other embodiments, the number and position of the fixing interfaces 17 can be determined according to the required fixed positions, and are not specifically limited here.

[0060] In one embodiment, the first flow path 11 is along a first direction (eg Figure 3 The second flow path 13 extends in the second direction (as shown in the X direction). Figure 3 The first direction and the second direction intersect each other. An intermediate flow path 19 is also configured in the main body plate 10. The second flow paths 13 are connected in parallel through the intermediate flow path 19 and are connected to the first flow path 11.

[0061] The second flow path 13 flows between the two ends of the first flow path 11 through the intermediate flow path 19. The two ends of the first flow path 11 form ports on both sides of the main body plate 10 in the first direction, and one end of the second flow path 13 forms a port on one side of the main body plate 10 in the first direction. The sensor interface 15 is formed between the two ends of the first flow path 11 and is specifically located at a position on the first flow path 11 that communicates with the intermediate flow path 19.

[0062] Please also read Figures 6 to 9 In another embodiment, the fluid path module 100 further includes a multi-way valve 50 , and at least a portion of the second flow path 13 is connected to the first flow path 11 through the multi-way valve 50 .

[0063] The multi-way valve 50 may be, but is not limited to, a three-way valve, a four-way valve, etc., which is not specifically limited herein.

[0064] The first flow path 11 and the second flow path 13 connected through the multi-way valve 50 can be flexibly connected through the multi-way valve 50 to meet the cooling water flow control needs.

[0065] Furthermore, the main body plate 10 is also configured with a valve body interface 111 , and is connected and communicated with the multi-way valve 50 through the valve body interface 111 .

[0066] See also Fig.10 The present application also provides a thermal management system 200 , including the above-mentioned liquid circuit module 100 .

[0067] In some embodiments, the thermal management system 200 further includes a heat exchanger 201 and / or a heat sink 202 .

[0068] The thermal management system 200 includes at least two liquid circuit modules 100. In the flow direction of the liquid, one liquid circuit module 100 is arranged upstream of the heat exchanger 201 and / or the radiator 202 and downstream of the cooling target 203, and the other liquid circuit module 100 is arranged downstream of the heat exchanger 201 and / or the radiator 202 and upstream of the cooling target 203.

[0069] Specifically, the thermal management system 200 further includes a water pump 204 , and the water pump 204 is disposed between the heat exchanger 201 and / or the radiator 202 and the liquid circuit module 100 .

[0070] In this way, the cooling water in the thermal management system 200 can flow from the heat exchanger 201 and the radiator 202 to one liquid circuit module 100 driven by the water pump 204, and flow to different cooling targets 203 through the liquid circuit module 100, and then converge through another liquid circuit module 100, so that all the cooling water flows back to the heat exchanger 201 or the radiator 202. Among them, at least two liquid circuit modules 100 can replace all the original three-way valves, which helps to simplify the thermal management system 200.

[0071] The present application also provides a vehicle, comprising the above-mentioned fluid circuit module 100 or the above-mentioned thermal management system 200.

[0072] In some embodiments, the vehicle further includes a thermal management valve body, and the fluid circuit module 100 is disposed below the thermal management valve body and serves as an underbody guard plate of the vehicle.

[0073] In this way, the liquid circuit module 100 can not only be used as a part of the thermal management system 200 for conveying cooling water, but can also be used as an underbody guard plate, which helps to save space in the vehicle.

[0074] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0075] The above-described embodiments only express several implementation methods of the present application, and the descriptions thereof are relatively specific and detailed, but they cannot be construed as limiting the scope of the patent application. It should be pointed out that, for a person of ordinary skill in the art, several variations and improvements can be made without departing from the concept of the present application, and these all belong to the protection scope of the present application. Therefore, the protection scope of the patent application shall be subject to the attached claims.

Claims

1. A fluid circuit module for a thermal management system of a vehicle, characterized in that: The fluid circuit module comprises: A main body plate (10) has a plurality of flow paths constructed therein, all of the flow paths comprising at least one first flow path (11) and at least two second flow paths (13), and all of the second flow paths (13) are connected in parallel and communicate with the first flow path (11).

2. The liquid circuit module according to claim 1, characterized in that: The liquid circuit module further comprises a plurality of pipe joints (30), all of which are arranged on the main body plate (10) and are respectively connected to each of the flow paths, and all of the flow paths are connected to external pipelines through the pipe joints (30).

3. The liquid circuit module according to claim 2, characterized in that: All the ports of the flow paths are formed on the circumferential side of the main plate (10) in the thickness direction thereof; the pipe joint (30) is arranged on the circumferential side of the main plate (10) in the thickness direction thereof and is connected to the ports of the flow paths.

4. The liquid circuit module according to claim 2, characterized in that: The pipe joint (30) is detachably connected to the main body plate (10).

5. The liquid circuit module according to claim 1, characterized in that: The fluid path module further comprises a multi-way valve (50), and at least a portion of the second flow path (13) is connected to the first flow path (11) via the multi-way valve (50).

6. The liquid circuit module according to claim 1, characterized in that: The fluid path module further includes at least one blocking member, which can detachably block the fluid path.

7. The liquid circuit module according to claim 1, characterized in that: The main body plate (10) is also configured with at least one sensor interface (15), and the sensor interface (15) is connected to the flow path.

8. A thermal management system, characterized in that: Comprising the liquid circuit module as described in any one of claims 1-7.

9. The thermal management system according to claim 8, characterized in that: The thermal management system further comprises a heat exchanger (201) and / or a radiator (202); The thermal management system comprises at least two liquid circuit modules. In the flow direction of the liquid, one of the liquid circuit modules is arranged upstream of the heat exchanger (201) and / or the radiator (202) and downstream of the cooling target (203), and the other liquid circuit module is arranged downstream of the heat exchanger (201) and / or the radiator (202) and upstream of the cooling target (203).

10. A vehicle, characterized in that: It comprises the liquid circuit module according to any one of claims 1 to 7 or the thermal management system according to claim 8 or 9.

11. The vehicle according to claim 10, characterized in that The vehicle further includes a thermal management valve body, and the fluid circuit module is arranged below the thermal management valve body and serves as an underbody guard plate of the vehicle.