Hybrid power motorcycle battery
By using a crimping connector to connect the adapter board and control board in hybrid motorcycle batteries, the problem of messy wiring and short circuit of the voltage divider harness is solved, the reliability and safety of the battery is improved, the service life is extended and the service life is reduced. maintenance costs.
Patent Information
- Application Number
- CN202420991146.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-09
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-05-09
AI Technical Summary
The voltage divider wiring harness of existing hybrid motorcycle batteries is messy and short circuits are prone to occur, resulting in battery failure or fire.
A hybrid motorcycle battery is designed, which is connected by a pressure split connector between the adapter plate and the control plate, which avoids the use of the voltage split wire harness, ensures the transmission of voltage information, and improves through fixed columns and waterproof sealants. The reliability and safety of the battery.
It effectively avoids the risk of battery failure and fire caused by short circuit of the voltage divider harness, improves the working reliability and service life of the battery, and reduces maintenance costs.
Smart Images

Figure CN222483624U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of batteries and relates to a hybrid power motorcycle battery. Background Art
[0002] With the continuous promotion of motorcycle technology, hybrid motorcycles are increasingly recognized by the market. The application of lithium batteries for starting and accelerating hybrid motorcycles is also becoming more and more widespread. The battery includes a cell, an adapter board and a control board. The upper end of the cell is welded to the adapter board, and the adapter board is connected to the control board through a voltage divider harness. The control board is used for battery management. In this way, the voltage divider harness is arranged in a disorderly manner. During long-term use, the voltage divider harness is prone to short circuit, causing battery failure or fire. Summary of the invention
[0003] The utility model proposes a hybrid motorcycle battery in view of the problems existing in the prior art, aiming to overcome the defects of the existing battery, that is, the voltage-dividing wiring harness is chaotic and short circuit is easy to occur.
[0004] The utility model is achieved in this way:
[0005] A hybrid motorcycle battery comprises a lower shell, an upper cover, a control board and an adapter board, wherein a battery cell is housed in the lower shell, and the upper end of the battery cell is welded to the adapter board. The invention is characterized in that a fixing column is provided on the adapter board, the control board is fixed to the upper end of the fixing column, and a spacing space is provided between the adapter board and the control board. A first voltage-dividing connector is provided on the adapter board, and a second voltage-dividing connector is provided on the control board to be plugged and matched with the first voltage-dividing connector, so that the adapter board can transmit the voltage information of the battery cell to the control board.
[0006] An installation cavity is provided on the side wall of the lower shell, an emergency switch is provided in the installation cavity and connected to the control board, a switch cover is provided at the outer end opening of the installation cavity, a valve cap and a waterproof breathable sticker are provided on the switch cover, and the waterproof breathable sticker covers the valve cap.
[0007] The emergency switch is fixed to the switch cover by screws, and the switch cover is fixed to the lower shell by screws.
[0008] A first fixing seat is provided on the side walls of the lower shell and the upper cover, the first fixing seat has a first installation cavity, the first fixing seat includes a first seat body located on the upper cover, and a second seat body located on the lower shell, the first installation cavity includes a first chamber located on the first seat body, and a second chamber located on the second seat body, a first fixing block is provided in the first chamber, a second fixing block is provided in the second chamber, the first fixing block and the second fixing block surround a first threading hole, the battery includes a discharge plug, and the lead of the discharge plug passes through the first threading hole to be connected to the control board.
[0009] The first fixing block and the second fixing block are clamped on the first fixing seat, the first fixing block has a first recess, the second fixing block has a first protrusion, the first protrusion is embedded in the first recess, and a waterproof sealant is provided in the first installation cavity.
[0010] A second fixing seat is provided on the side walls of the lower shell and the upper cover, the second fixing seat has a second installation cavity, the second fixing seat includes a third seat body located on the upper cover, and a fourth seat body located on the lower shell, the second installation cavity includes a third chamber located on the third seat body, and a fourth chamber located on the fourth seat body, a third fixing block is provided in the third chamber, a fourth fixing block is provided in the fourth chamber, the third fixing block and the fourth fixing block form a second threading hole, the battery includes a communication plug, and the lead of the communication plug passes through the second threading hole and is connected to the control board.
[0011] The third fixing block and the fourth fixing block are clamped on the second fixing seat, the third fixing block has a second recess, the fourth fixing block has a second protrusion, the second protrusion is embedded in the second recess, and a waterproof sealant is provided in the second installation cavity.
[0012] A first foam is arranged between the battery core and the inner wall of the lower shell, and a second foam is arranged between each battery core.
[0013] The battery core, the adapter board and the control board are fixed in the lower shell by glue injection.
[0014] The upper cover has an annular glue groove with an opening facing downward, the glue groove is provided with sealing glue, and the upper end of the lower shell is embedded in the glue groove.
[0015] The utility model provides a hybrid power motorcycle battery, in which an adapter board and a control board are connected via a voltage-dividing connector, thereby avoiding the need to set up a voltage-dividing harness, avoiding the phenomenon of disordered wiring, avoiding short circuits between the voltage-dividing harnesses, improving the reliability of the battery, increasing the assembly speed, and extending the service life. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is a schematic diagram of the battery structure;
[0017] Figure 2 A schematic diagram of a local structure of a battery from a first angle;
[0018] Figure 3 A second angle schematic diagram of a local structure of a battery;
[0019] Figure 4 A schematic diagram of the internal structure of a battery from a first angle;
[0020] Figure 5 It is a schematic diagram of the explosion structure of the emergency switch assembly;
[0021] Figure 6 It is a schematic diagram of the structure of the upper cover;
[0022] Figure 7 A second angle schematic diagram of the internal structure of the battery.
[0023] Explanation of the accompanying drawings: 100, lower shell; 110, installation cavity; 111, emergency switch; 112, switch cover; 113, valve cap; 114, waterproof and breathable sticker; 120, second seat body; 121, second fixed block; 122, first convex portion; 130, fourth seat body; 131, fourth fixed block; 132, second convex portion; 200, upper cover; 210, first seat body; 211, first fixed block; 212, first recessed portion; 220, third seat body; 221, third fixed block; 222, second recessed portion; 230, glue groove; 300, control board; 310, second voltage-dividing connector; 400, adapter board; 410, fixing column; 420, first voltage-dividing connector; 500, battery cell; 510, first foam; 520, second foam; 610, discharge plug; 620, communication plug. DETAILED DESCRIPTION
[0024] The following will further describe the specific implementation of the utility model in combination with the accompanying drawings of the embodiments, so that the technical solution of the utility model is easier to understand and grasp. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not used to limit the utility model.
[0025] This embodiment provides a polymer lithium ion battery for starting and accelerating a hybrid motorcycle. Figure 1-6As shown, it includes a lower shell 100, an upper cover 200, a control board 300 and an adapter board 400. The control board is a battery management system. The lower shell 100 contains a battery cell 500. The upper end of the battery cell 500 is welded to the adapter board 400. The adapter board 400 is provided with a fixing column 410. The control board 300 is fixed to the upper end of the fixing column 410. In this embodiment, the control board 300 is fixed to the upper end of the fixing column 410 by screws. There is a spacing space between the adapter board 400 and the control board 300. The adapter board 400 is provided with a first voltage-dividing connector 420. The control board 300 is provided with a second voltage-dividing connector 310 that is plugged and matched with the first voltage-dividing connector 420, so that the adapter board 400 can transmit the voltage information of the battery cell 500 to the control board 300. After the upper cover 200 is covered on the lower shell 100, the control board 300, the adapter board 400 and the battery cell 500 are all enclosed in the space surrounded by the upper cover 200 and the lower shell 100. The first voltage-dividing connector 420 and the second voltage-dividing connector 310 both have a conductor and an insulator. After the first voltage-dividing connector 420 and the second voltage-dividing connector 310 are plugged in, the conductors of the two are connected, and the insulators of the two are in contact with each other. The control board 300 and the adapter board 400 transmit voltage information through the cooperation of the first voltage-dividing connector 420 and the second voltage-dividing connector 310, avoiding the risks of battery failure and fire caused by the disordered wiring of the voltage-dividing harness and the short circuit of the voltage-dividing wire during long-term use, thereby improving the battery life and safety, making the battery more reliable, and reducing the maintenance cost of the battery.
[0026] like Figure 1 , 3 As shown in Figures 5 and 6, a mounting cavity 110 is provided on the side wall of the lower shell 100, an emergency switch 111 is provided in the mounting cavity 110 and connected to the control board 300, a switch cover 112 is provided at the outer end opening of the mounting cavity 110, a valve cap 113 and a waterproof breathable sticker 114 are provided on the switch cover 112, and the waterproof breathable sticker 114 covers the valve cap 113. Pressing the valve cap 113 can trigger the emergency switch 111, so that the battery can be temporarily used to start the motorcycle. The waterproof breathable sticker 114 facilitates maintaining the air pressure balance inside and outside the lower shell 100 and preventing external moisture from entering the lower shell 100. The emergency switch 111 is fixed to the switch cover 112 by screws, and the switch cover 112 is fixed to the lower shell 100 by screws.
[0027] like Figure 2 , 6As shown, the side walls of the lower shell 100 and the upper cover 200 are provided with a first fixing seat, the first fixing seat has a first installation cavity, the first fixing seat includes a first seat body 210 located on the upper cover 200, and a second seat body 120 located on the lower shell 100, the first installation cavity includes a first chamber located on the first seat body 210, and a second chamber located on the second seat body 120, a first fixing block 211 is provided in the first chamber, a second fixing block 121 is provided in the second chamber, the first fixing block 211 and the second fixing block 121 surround a first threading hole, the battery includes a discharge plug 610, the lead wire of the discharge plug 610 passes through the first threading hole and is connected to the control board 300. The first fixing block 211 and the second fixing block 121 are clamped on the first fixing seat, the first fixing block 211 has a first recess 212, the second fixing block 121 has a first protrusion 122, the first protrusion 122 is embedded in the first recess 212, and a waterproof sealant is provided in the first installation cavity.
[0028] During installation, first fix the first fixing block 211 on the first base 210, and the second fixing block 121 on the second base 120. Part of the first threading hole is located on the first base 210, and part of the first threading hole is located on the second base 120. The lead wire of the discharge plug 610 is placed on the first threading hole on the second base 120. After the upper cover 200 is covered, the first fixing block 211 and the second fixing block 121 jointly constrain the lead wire. The cooperation of the first protrusion 122 and the first recess 212 can reduce the relative movement of the first fixing block 211 and the second fixing block 121, improve the stability of the first threading hole, and reduce damage to the lead wire. The waterproof sealant can prevent external liquid from entering the lower shell 100 from this position, thereby improving the reliability and safety of battery use.
[0029] like Figure 3 , 6As shown, a second fixing seat is provided on the side walls of the lower shell 100 and the upper cover 200, and the second fixing seat has a second installation cavity. The second fixing seat includes a third seat body 220 located on the upper cover 200, and a fourth seat body 130 located on the lower shell 100. The second installation cavity includes a third chamber located on the third seat body 220, and a fourth chamber located on the fourth seat body 130. A third fixing block 221 is provided in the third chamber, and a fourth fixing block 131 is provided in the fourth chamber. The third fixing block 221 and the fourth fixing block 131 form a second threading hole. The battery includes a communication plug 620, and the lead of the communication plug 620 passes through the second threading hole and is connected to the control board 300. The third fixing block 221 and the fourth fixing block 131 are clamped on the second fixing seat, the third fixing block 221 has a second recess 222, the fourth fixing block 131 has a second protrusion 132, the second protrusion 132 is embedded in the second recess 222, and a waterproof sealant is provided in the second installation cavity. The basic functions and effects of the third fixing block 221 and the fourth fixing block 131 are consistent with those of the first fixing block 211 and the fourth fixing block 131.
[0030] like Figure 4 As shown, a first foam 510 is disposed between the battery cell 500 and the inner wall of the lower shell 100, and a second foam 520 is disposed between each battery cell 500. Figure 7 As shown, in this embodiment, a second foam 520 is provided between some adjacent battery cells 500. Adding the second foam 520 between the battery cells 500 in the thickness direction can reserve a certain expansion space for the battery cells 500, which can reduce the battery structure failure caused by the expansion of the battery cells 500, improve the battery safety performance, and reduce the failure risk caused by the expansion of the battery cells 500 during use.
[0031] Furthermore, the battery cell 500, the adapter board 400, and the control board 300 are fixed in the lower shell 100 by glue filling. This increases the vibration resistance and fire resistance of the battery and reduces the failure risk of the battery cell 500 caused by water ingress.
[0032] like Figure 6 As shown, the upper cover 200 has an annular glue groove 230 with an opening facing downward, and the glue groove 230 is provided with a sealing glue, and the upper end of the lower shell 100 is embedded in the glue groove 230. A glue machine can be used for automatic glue application, and the glue application amount can be controlled by the glue machine, which can avoid the overflow of the sealing glue caused by manual glue application and affect the appearance of the battery, thereby improving the waterproof ability of the battery. The upper cover 200 is further connected to the lower shell 100 by a buckle, which improves the assembly efficiency.
Claims
1. A hybrid motorcycle battery, comprising a lower shell (100), an upper cover (200), a control board (300) and an adapter board (400), wherein a battery cell (500) is installed in the lower shell (100), and the upper end of the battery cell (500) is welded to the adapter board (400), characterized in that: The adapter plate (400) is provided with a fixing column (410), the control board (300) is fixed to the upper end of the fixing column (410), a spacing space is provided between the adapter plate (400) and the control board (300), the adapter plate (400) is provided with a first voltage-dividing connector (420), and the control board (300) is provided with a second voltage-dividing connector (310) which is plugged and matched with the first voltage-dividing connector (420), so that the adapter plate (400) can transmit the voltage information of the battery cell (500) to the control board (300).
2. A hybrid motorcycle battery according to claim 1, characterized in that: An installation cavity (110) is provided on the side wall of the lower shell (100), an emergency switch (111) is provided in the installation cavity (110) and is connected to the control panel (300), a switch cover (112) is provided at the outer end opening of the installation cavity (110), a valve cap (113) and a waterproof breathable sticker (114) are provided on the switch cover (112), and the waterproof breathable sticker (114) covers the valve cap (113).
3. A hybrid motorcycle battery according to claim 2, characterized in that: The emergency switch (111) is fixed to the switch cover (112) by means of screws, and the switch cover (112) is fixed to the lower housing (100) by means of screws.
4. A hybrid motorcycle battery according to claim 1, characterized in that: A first fixing seat is provided on the side walls of the lower shell (100) and the upper cover (200), the first fixing seat having a first installation cavity, the first fixing seat comprising a first seat body (210) located on the upper cover (200), and a second seat body (120) located on the lower shell (100), the first installation cavity comprising a first chamber located on the first seat body (210), and a second chamber located on the second seat body (120), a first fixing block (211) is provided in the first chamber, a second fixing block (121) is provided in the second chamber, the first fixing block (211) and the second fixing block (121) form a first threading hole, the battery comprises a discharge plug (610), a lead wire of the discharge plug (610) passes through the first threading hole and is connected to the control board (300).
5. A hybrid motorcycle battery according to claim 4, characterized in that: The first fixing block (211) and the second fixing block (121) are clamped on the first fixing seat, the first fixing block (211) has a first recess (212), the second fixing block (121) has a first protrusion (122), the first protrusion (122) is embedded in the first recess (212), and a waterproof sealant is provided in the first installation cavity.
6. A hybrid motorcycle battery according to claim 1, characterized in that: A second fixing seat is provided on the side walls of the lower shell (100) and the upper cover (200), and the second fixing seat has a second installation cavity. The second fixing seat includes a third seat body (220) located on the upper cover (200), and a fourth seat body (130) located on the lower shell (100). The second installation cavity includes a third chamber located on the third seat body (220), and a fourth chamber located on the fourth seat body (130). A third fixing block (221) is provided in the third chamber, and a fourth fixing block (131) is provided in the fourth chamber. The third fixing block (221) and the fourth fixing block (131) form a second threading hole. The battery includes a communication plug (620), and the lead wire of the communication plug (620) passes through the second threading hole to be connected to the control board (300).
7. A hybrid motorcycle battery according to claim 6, characterized in that: The third fixing block (221) and the fourth fixing block (131) are clamped on the second fixing seat, the third fixing block (221) has a second recess (222), the fourth fixing block (131) has a second protrusion (132), the second protrusion (132) is embedded in the second recess (222), and a waterproof sealant is provided in the second installation cavity.
8. A hybrid motorcycle battery according to claim 1, characterized in that: A first foam (510) is provided between the battery core (500) and the inner wall of the lower shell (100), and a second foam (520) is provided between each battery core (500).
9. A hybrid motorcycle battery according to claim 1, characterized in that: The battery core (500), the adapter board (400), and the control board (300) are fixed in the lower shell (100) by glue injection.
10. A hybrid motorcycle battery according to claim 1, characterized in that: The upper cover (200) has an annular glue groove (230) with an opening facing downward, the glue groove (230) is provided with sealing glue, and the upper end of the lower shell (100) is embedded in the glue groove (230).