Filtering device for wax emulsion processing
By designing a wax emulsion processing filter device with scraper and drive mechanism, the problems of filter plate blockage and waste of large-particle impurities in the prior art are solved, and repeated filtration of large-particle impurities and efficient utilization of resources are achieved.
Patent Information
- Application Number
- CN202421095486.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-20
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-05-20
AI Technical Summary
The existing wax emulsion processing filter device is prone to clogging after long-term use, and large particles of impurities are easily dumped and are prone to stick to the wax emulsion, causing waste.
A filter device including a device body, a bracket, a filter plate and a feed tube is designed. A scraper is provided in the device body and a driving mechanism is equipped with a drive mechanism to collect the blocked wax emulsion into the collection box through the oblique hole and the drain plate, and The collection boxes are brought close to each other by lifting and lowering moving mechanism and motor drive, thereby realizing repeated filtration of large particulate impurities.
The problems of filter plate blockage and waste of large-particle impurities are effectively avoided, and the repeated filtration of large-particle impurities is realized, which improves the filtration efficiency and resource utilization rate.
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Figure CN222489172U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wax emulsion processing, in particular to a filtering device used for wax emulsion processing. Background Art
[0002] Wax emulsion is widely used in papermaking and other industries. Most of the domestic wax emulsions are made of AKD, paraffin, rosin and other substances, which are used in papermaking sizing to give the paper excellent water resistance through the action of specific emulsifiers and mechanical external forces to form a relatively stable and uniform emulsion product with water.
[0003] In the prior art, the patent with publication number CN217746147U discloses a filtering device for processing wax emulsion, which is convenient for filtering a certain amount of wax emulsion stored in the main body of the device through a device body, a maintenance plate, a cover plate, a feed pipe, a bracket, a discharge pipe, a solenoid valve, an extension pipe, a limit plate, a filter plate, a connecting plate, a fixed anchor rod, a stirring bin, a stirring assembly, a mounting table, a motor, a transmission gear, a bearing, a driven gear, a stirring shaft, a filter screen, a plug rod, a jack, and a feed block. However, if the filter plate is used for a long time, particles will exist and it is easy to get clogged. There is also a method of tilting the filter plate to make large particles of impurities slide off. However, the wax emulsion has a certain viscosity and is easy to slide off with the large particles of impurities. At this time, dumping the large particles of impurities is easy to cause waste and is inconvenient to use. In view of the shortcomings of the prior art, the utility model discloses a filtering device for processing wax emulsion to solve the above problems. Summary of the invention
[0004] The purpose of the present application is to provide a filtering device for wax emulsion processing to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned objectives, the present application provides the following technical solutions: a filtering device for wax emulsion processing, comprising a device body, a bracket, a filter plate and a feed pipe, a scraper is arranged in the device body, a driving mechanism for moving the scraper is arranged on the device body, inclined holes are provided on the sides of the device body that are away from each other, discharge plates are installed on the sides of the device body that are away from each other, collecting boxes are provided in front and rear of the device body, a lifting and moving mechanism for moving the two collecting boxes is provided on the bracket, through holes are provided at the bottom of the two collecting boxes, fixed blocks are installed at the bottom of the two collecting boxes, multiple sliding holes are provided on the sides of the two fixed blocks, sliders are slidably installed in the multiple sliding holes, baffles and U-shaped plates are respectively installed at the two ends away from each other of the multiple sliders located on the same side, two fixed plates are installed on the top of the device body, and elastic mechanisms are provided on the sides of the two baffles.
[0006] Preferably, the lifting and moving mechanism comprises two telescopic hydraulic cylinders installed on the top of the bracket, and an adjustment box is commonly installed at the output ends of the two telescopic hydraulic cylinders. The adjustment box is provided with a moving unit that enables the two collecting boxes to move relative to each other.
[0007] Preferably, the moving unit includes a second motor installed on the side of the regulating box, and a bidirectional screw is rotatably installed relative to the inner wall of the regulating box. One end of the bidirectional screw is installed on the output shaft of the second motor, and two threaded blocks are threadedly sleeved on the bidirectional screw. The two collecting boxes are respectively installed on the side walls of the two threaded blocks.
[0008] Preferably, the driving mechanism includes a first motor installed on the side of the device body, a groove is provided on the inner wall of the side of the device body, a reciprocating screw is rotatably installed relative to the inner wall of the groove, one end of the reciprocating screw is installed on the output shaft of the first motor, an L-shaped plate is threadedly sleeved on the reciprocating screw, and the scraper is installed at the bottom of the L-shaped plate.
[0009] Preferably, movable plates are installed on the sides of the device body that are away from each other, electric liquid pushing rods are installed at the bottoms of the two movable plates, and blocking plates are installed at the output ends of the two electric liquid pushing rods.
[0010] Preferably, the elastic mechanism comprises a plurality of springs mounted on the side of the baffle, and the other ends of the plurality of springs are mounted on the side of the fixing block.
[0011] Preferably, the inner wall of the side of the collection box is inclined.
[0012] In summary, the technical effects and advantages of the utility model are:
[0013] In the utility model, when the filter plate is clogged, the filter plate is first scraped by the first motor, reciprocating screw, L-shaped plate and scraper, and the clogged wax emulsion is dropped into two collecting boxes through the inclined hole and the leakage plate. At this time, the two collecting boxes are placed above the feed pipe by the telescopic hydraulic cylinder, the adjustment box, the bidirectional screw and the threaded block, and then the second motor is started. The output of the second motor will make the two collecting boxes approach each other through the bidirectional screw and the threaded block. When the two collecting boxes approach each other, the baffle will move through the fixed plate, the slider and the U-shaped plate, and the wax emulsion in the collecting box will fall into the filter plate through the feed pipe, so that large particles of impurities are repeatedly filtered to avoid waste caused by wax emulsion sticking to them during pouring.
[0014] In the utility model, the electric liquid pushing rod and the blocking plate are arranged to facilitate blocking the inclined hole to prevent the wax emulsion from flowing out, and the inner wall of the collecting box is arranged to be inclined to facilitate the wax emulsion in the collecting box to slide down from the through hole. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without paying any creative work.
[0016] Figure 1 It is a schematic diagram of the three-dimensional structure from a first viewing angle in an embodiment of the present application.
[0017] Figure 2 It is a schematic diagram of the three-dimensional structure from a second viewing angle in the embodiment of the present application.
[0018] Figure 3 It is a partially cutaway and enlarged three-dimensional structural schematic diagram of the device body in the embodiment of the present application.
[0019] Figure 4 It is a schematic diagram of a partially cutaway three-dimensional structure of a collecting box in an embodiment of the present application.
[0020] In the figure: 1. device body; 2. bracket; 3. filter plate; 4. first motor; 5. reciprocating screw; 6. L-shaped plate; 7. scraper; 8. telescopic hydraulic cylinder; 9. adjustment box; 10. second motor; 11. bidirectional screw; 12. threaded block; 13. collecting box; 14. fixed block; 15. slider; 16. baffle; 17. spring; 18. U-shaped plate; 19. fixed plate; 20. electric hydraulic rod; 21. blocking plate. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Example
[0022] Example: Reference Figure 1-4The filtering device for wax emulsion processing shown in the figure comprises a device body 1, a bracket 2, a filter plate 3 and a feed pipe. It should be noted that, in this embodiment, the installation method of the device body 1, the bracket 2, the filter plate 3 and the feed pipe can refer to the technical content adopted in a filtering device for wax emulsion processing disclosed in a Chinese patent with publication number CN217746147U in the prior art, which will not be repeated here. A scraper 7 is arranged in the device body 1, and a driving mechanism for moving the scraper 7 is arranged on the device body 1. The sides of the device body 1 that are away from each other are provided with oblique holes, and the device body 1 is away from each other. Discharge plates are installed on the sides, collecting boxes 13 are installed in the front and rear of the device body 1, and a lifting and moving mechanism for moving the two collecting boxes 13 is provided on the bracket 2. Through holes are provided at the bottoms of the two collecting boxes 13, and fixed blocks 14 are installed at the bottoms of the two collecting boxes 13. Multiple sliding holes are provided on the sides of the two fixed blocks 14, and sliders 15 are slidably installed in the multiple sliding holes. Baffles 16 and U-shaped plates 18 are respectively installed at both ends of the multiple sliders 15 located on the same side that are away from each other. Two fixed plates 19 are installed on the top of the device body 1, and elastic mechanisms are provided on the sides of the two baffles 16.
[0023] By means of the above mechanism, when in use, the raw material is first poured into the device body 1 from the feed pipe, and then filtered through the filter plate 3. When the filter plate 3 is blocked, the scraper 7 is first moved back and forth by the driving mechanism. The reciprocating movement of the scraper 7 will scrape the wax emulsion blocked on the filter plate 3, and then the blocked wax emulsion falls into the two collecting boxes 13. At this time, the two collecting boxes 13 are first placed above the feed pipe by the lifting and moving mechanism, and then the two collecting boxes 13 are brought closer to each other by the lifting and moving mechanism. When the two collecting boxes 13 are moved closer to each other, the fixed block 14 will move, and the movement of the fixed block 14 will move the baffle 16 and the U-shaped plate 18 through the slider 15. When the U-shaped plate 18 contacts the fixed plate 19, the U-shaped plate 18 will no longer move with the collecting box 13. At this time, the two collecting boxes 13 continue to move, which will move the baffle 16 through the slider 15 and the U-shaped plate 18, thereby causing the wax emulsion in the collecting box 13 to fall onto the filter plate 3 through the feed pipe, thereby repeatedly filtering large particles of impurities to avoid waste caused by wax emulsion sticking to it when pouring.
[0024] like Figure 2 As shown, the lifting and moving mechanism includes two telescopic hydraulic cylinders 8 installed on the top of the bracket 2, and the output ends of the two telescopic hydraulic cylinders 8 are jointly installed with an adjusting box 9. The adjusting box 9 is provided with a moving unit that enables the two collecting boxes 13 to move relative to each other. The advantage of such a setting is that through the setting of the telescopic hydraulic cylinders 8, it is convenient to move the two collecting boxes 13 to the top of the feeding pipe.
[0025] Specifically, the output of the telescopic hydraulic cylinder 8 will move the collecting box 13, and the movement of the collecting box 13 will move the collecting box 13 through the moving unit, so that the two collecting boxes 13 move to the top of the feeding pipe.
[0026] like Figure 2-Figure 3 As shown, the moving unit includes a second motor 10 installed on the side of the adjusting box 9, a bidirectional screw rod 11 is rotatably installed relative to the inner wall of the adjusting box 9, one end of the bidirectional screw rod 11 is installed on the output shaft of the second motor 10, two threaded blocks 12 are threadedly sleeved on the bidirectional screw rod 11, and two collecting boxes 13 are respectively installed on the side walls of the two threaded blocks 12. The advantage of such an arrangement is that through the arrangement of the second motor 10, the bidirectional screw rod 11 and the threaded block 12, it is convenient to make the two collecting boxes 13 approach or move away from each other.
[0027] Specifically, the output of the second motor 10 will cause the bidirectional screw 11 to rotate, and the rotation of the bidirectional screw 11 will cause the two threaded blocks 12 to move closer to or farther away from each other. The two threaded blocks 12 moving closer to each other will cause the two collecting boxes 13 to move closer to or farther away from each other, thereby allowing the scraped wax emulsion to be filtered again to avoid residue due to incomplete filtration last time.
[0028] like Figure 2-Figure 3 As shown, the driving mechanism includes a first motor 4 installed on the side of the device body 1, and a groove is opened on the inner wall of the side of the device body 1. A reciprocating screw rod 5 is rotatably installed relative to the inner wall of the groove. One end of the reciprocating screw rod 5 is installed on the output shaft of the first motor 4, and an L-shaped plate 6 is threadedly sleeved on the reciprocating screw rod 5. The scraper 7 is installed at the bottom of the L-shaped plate 6. The advantage of this arrangement is that the scraper 7 can be easily moved back and forth through the arrangement of the first motor 4, the reciprocating screw rod 5 and the L-shaped plate 6.
[0029] Specifically, the output of the first motor 4 causes the reciprocating screw 5 to rotate, the rotation of the reciprocating screw 5 causes the L-shaped plate 6 to reciprocate, the reciprocating movement of the L-shaped plate 6 causes the scraper 7 to reciprocate, and then scrapes the filter plate 3, thereby avoiding blockage and affecting filtration. Example
[0030] like Figure 1 As shown, movable plates are installed on the sides of the device body 1 that are away from each other, electric liquid pushing rods 20 are installed at the bottom of the two movable plates, and sealing plates 21 are installed at the output ends of the two electric liquid pushing rods 20. The advantage of this arrangement is that through the arrangement of the electric liquid pushing rods 20 and the sealing plates 21, it is easy to seal the inclined holes to prevent the wax emulsion from flowing out.
[0031] Specifically, the output of the electric push rod 20 will cause the blocking plate 21 to move. When the blocking plate 21 contacts the top of the leakage plate, the blocking plate 21 blocks the inclined hole, thereby preventing the wax emulsion from flowing out. Example
[0032] like Figure 4 As shown, the elastic mechanism includes a plurality of springs 17 installed on the side of the baffle 16, and the other ends of the plurality of springs 17 are installed on the side of the fixed block 14. The advantage of such a configuration is that, through the springs 17, when the U-shaped plate 18 is not subjected to force, the baffle 16 is reset under the action of the springs 17, thereby blocking the through hole.
[0033] like Figure 4 As shown, the inner wall of the side of the collecting box 13 is inclined. The advantage of such an arrangement is that it is easy for the wax emulsion in the collecting box 13 to slide down from the through hole.
[0034] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A filtering device for wax emulsion processing, comprising a device body (1), a support (2), a filter plate (3) and a feed pipe, characterized in that: A scraper (7) is arranged in the device body (1), and a driving mechanism for moving the scraper (7) is arranged on the device body (1). Sides of the device body (1) that are away from each other are provided with inclined holes, and sides of the device body (1) that are away from each other are provided with discharge plates. Collection boxes (13) are arranged in front and rear of the device body (1), and a lifting and moving mechanism for moving the two collection boxes (13) is arranged on the bracket (2). Through holes are arranged at the bottoms of the two collection boxes (13), and fixed blocks (14) are installed at the bottoms of the two collection boxes (13). The sides of the two fixed blocks (14) are provided with a plurality of sliding holes, and sliders (15) are slidably installed in the plurality of sliding holes. Baffles (16) and U-shaped plates (18) are respectively installed at two ends of the plurality of sliders (15) located on the same side that are away from each other. Two fixed plates (19) are installed at the top of the device body (1), and elastic mechanisms are arranged at the sides of the two baffles (16).
2. A filtering device for wax emulsion processing according to claim 1, characterized in that: The lifting and moving mechanism comprises two telescopic hydraulic cylinders (8) mounted on the top of the bracket (2); an adjustment box (9) is commonly mounted on the output ends of the two telescopic hydraulic cylinders (8); and a moving unit is provided on the adjustment box (9) for enabling the two collecting boxes (13) to move relative to each other.
3. A filtering device for wax emulsion processing according to claim 2, characterized in that: The moving unit comprises a second motor (10) mounted on the side of the regulating box (9); a bidirectional screw rod (11) is rotatably mounted relative to the inner wall of the regulating box (9); one end of the bidirectional screw rod (11) is mounted on the output shaft of the second motor (10); two threaded blocks (12) are threadedly sleeved on the bidirectional screw rod (11); and the two collecting boxes (13) are respectively mounted on the side walls of the two threaded blocks (12).
4. A filtering device for wax emulsion processing according to claim 1, characterized in that: The driving mechanism comprises a first motor (4) mounted on the side of the device body (1); a groove is provided on the inner wall of the side of the device body (1); a reciprocating screw rod (5) is rotatably mounted relative to the inner wall of the groove; one end of the reciprocating screw rod (5) is mounted on the output shaft of the first motor (4); an L-shaped plate (6) is threadedly sleeved on the reciprocating screw rod (5); and the scraper (7) is mounted on the bottom of the L-shaped plate (6).
5. A filtering device for wax emulsion processing according to claim 1, characterized in that: Movable plates are installed on the sides of the device body (1) that are away from each other, electric liquid pushing rods (20) are installed on the bottoms of the two movable plates, and blocking plates (21) are installed on the output ends of the two electric liquid pushing rods (20).
6. A filtering device for wax emulsion processing according to claim 1, characterized in that: The elastic mechanism comprises a plurality of springs (17) mounted on the side of the baffle (16), and the other ends of the plurality of springs (17) are all mounted on the side of the fixing block (14).
7. A filtering device for wax emulsion processing according to claim 1, characterized in that: The inner wall of the side of the collecting box (13) is arranged to be inclined.
Citation Information
Patent Citations
Filtering device for wax emulsion processing
CN217746147U