Automatic spraying system for chinastone crushing
By designing an automatic spraying system for porcelain stone crushing, combining the dust monitoring module, control module and float switch module, the problems of dust monitoring and treatment in the porcelain stone crushing process are solved, and automatic spraying and dust removal and automatic water level adjustment are realized , improves air quality and equipment safety.
Patent Information
- Application Number
- CN202420922681.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-04-30
AI Technical Summary
The existing porcelain stone crushing process lacks monitoring and processing of the dust content in the air, and it is impossible to automatically spray and dust removal as needed.
An automatic spraying system was designed, including a dust monitoring module, a control module and a float switch module. The dust concentration in the air is monitored through the dust monitoring module. The control module automatically controls the spraying component for dust removal, and automatically adds water through the float switch module. , ensure that the water level in the water tank is normal.
It realizes automatic spraying and dust removal when dust exceeds the standard in the air, ensuring improvement in air quality and avoiding equipment damage and excessive water use caused by too low water levels.
Smart Images

Figure CN222489431U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dust removal equipment, in particular to an automatic spraying system for porcelain stone crushing. Background Art
[0002] A large amount of dust will be generated during the crushing process of porcelain stone. Too much dust will pollute the air quality. Dust pollution directly threatens people's lives, especially in a dusty environment, which will cause a variety of cardiovascular and respiratory diseases. Too much dust can easily breed bacteria and viruses, which is extremely harmful to health and can also cause great harm to skin health; this requires the use of dust removal equipment. The existing porcelain stone crushing process lacks monitoring and processing of the dust content in the air, and cannot automatically spray and remove dust as needed. Utility Model Content
[0003] The utility model aims to solve the problem that the dust content in the air in the existing porcelain stone crushing process is lack of monitoring and processing, and automatic spraying and dust removal cannot be performed as required.
[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0005] An automatic spray system for porcelain stone crushing, comprising a bottom plate, a water tank is arranged in the middle of the upper surface of the bottom plate, characterized in that: a spray assembly and a second water pump are arranged on the bottom plate on the left side of the water tank, the water inlet end of the second water pump is connected to the bottom water outlet end of the water tank through a pipeline, the water outlet end of the second water pump is connected to the water inlet end of the spray assembly through a hose, a first water pump is arranged on the bottom plate on the right side of the water tank, the water outlet end of the first water pump is connected to the water inlet end of the top of the water tank through a pipeline, the water inlet end of the first water pump is connected to an external water source through a pipeline, and also includes a dust monitoring module and a control module arranged on the side wall of the water tank, and a float switch module is arranged in the water tank;
[0006] The float switch module includes a group of guide rods whose two ends are fixedly connected between the upper and lower walls of the water tank, and a float that is lifted and lowered between the two guide rods. The upper and lower ends of the float are both provided with cylindrical cavities, a first electrode sheet is arranged in the cylindrical cavity at the lower end, and a second electrode sheet is arranged in the cylindrical cavity at the upper end. A second electrode column is arranged at the top of the water tank corresponding to the second electrode sheet, and a first electrode column is arranged at the bottom of the water tank corresponding to the first electrode sheet.
[0007] A further improvement is that the control module includes a controller, a display screen, a relay, and a reminder module, the controller is electrically connected to the display screen, the relay, the dust monitoring module, the second electrode column and the first electrode column, and the relay is electrically connected to the first water pump, the second water pump and the reminder module.
[0008] A further improvement is that the reminder module includes an LED flashing light and a buzzer.
[0009] A further improvement is that the buzzer and the LED flashing light are electrically connected to the relay.
[0010] A further improvement is that the controller is also electrically connected to a power source.
[0011] A further improvement is that: a sliding sleeve is slidably sleeved on each of the two guide rods, and one end of the two sliding sleeves facing the floating ball is fixedly connected to the floating ball through a connecting rod.
[0012] A further improvement is that: the bottom of the base plate is also provided with walking wheels.
[0013] A further improvement is that a water level observation window is provided on the front surface of the water tank.
[0014] A further improvement is that a push plate is provided at one end of the bottom plate for easy pushing by staff.
[0015] Compared with the existing technology, the above technical solution has the following beneficial effects:
[0016] By setting up a dust monitoring module, cooperating with a controller and a spraying component, it can automatically spray and remove dust when the dust in the air exceeds the standard;
[0017] The water tank is equipped with a float switch, which can automatically add water when the water tank is empty. When the water level in the water tank reaches the threshold, the water addition will be stopped to ensure that the water in the water tank is always at a normal level, avoiding the second water pump running idle and burning out due to the water level being too low, ensuring that the spray component always has water when in use, and also avoiding excessive injection that exceeds the storage limit of the water tank. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0019] Figure 1 It is a structural schematic diagram of the utility model;
[0020] Figure 2 It is a schematic diagram of the internal structure of the water tank 2 in the utility model;
[0021] Figure 3 This is a schematic diagram of the structure of the float 75 in the utility model.
[0022] Figure 4 It is a schematic diagram and block diagram of the circuit system structure of the utility model.
[0023] Explanation of the accompanying drawings: base plate 1, water tank 2, spray assembly 3, first water pump 4, second water pump 5, control module 6, controller 61, display screen 62, relay 63, reminder module 64, float switch module 7, first electrode column 71, guide rod 72, sliding sleeve 73, connecting rod 74, float 75, cylindrical cavity 76, first electrode sheet 77, second electrode sheet 78, second electrode column 79, dust monitoring module 8, walking wheel 9. DETAILED DESCRIPTION
[0024] See also Figure 1-Figure 4 As shown, the technical solution adopted in this specific embodiment is: an automatic spray system for porcelain stone crushing, comprising a bottom plate 1, a water tank 2 is arranged in the middle of the upper surface of the bottom plate 1, a spray assembly 3 and a second water pump 5 are arranged on the bottom plate 1 on the left side of the water tank 2, the water inlet end of the second water pump 5 is connected to the bottom water outlet end of the water tank 2 through a pipeline, and the water outlet end of the second water pump 5 is connected to the water inlet end of the spray assembly 3 through a hose, a first water pump 4 is arranged on the bottom plate 1 on the right side of the water tank 2, the water outlet end of the first water pump 4 is connected to the water inlet end at the top of the water tank 2 through a pipeline, and the water inlet end of the first water pump 4 is connected to an external water source through a pipeline, and also includes a dust monitoring module 8 and a control module 6 arranged on the side wall of the water tank 2, and a float switch module 7 is arranged in the water tank 2;
[0025] The float switch module 7 includes a group of guide rods 72 whose two ends are fixedly connected between the upper and lower walls of the water tank 2, and a float 75 that is lifted and lowered between the two guide rods 72. The float 75 has cylindrical cavities 76 at the upper and lower ends. A first electrode sheet 77 is arranged in the cylindrical cavity 76 at the lower end, and a second electrode sheet 78 is arranged in the cylindrical cavity 76 at the upper end. A second electrode column 79 is arranged at the top of the water tank 2 corresponding to the second electrode sheet 78, and a first electrode column 71 is arranged at the bottom of the water tank 2 corresponding to the first electrode sheet 77.
[0026] The spray assembly 3 adopts the spray structure mentioned in the utility model CN215085797U, which is named as the kaolin mine dust prevention spray device.
[0027] The control module 6 includes a controller 61, a display screen 62, a relay 63, and a reminder module 64. The controller 61 is electrically connected to the display screen 62, the relay 63, the dust monitoring module 8, the second electrode column 79, and the first electrode column 71. The relay 63 is electrically connected to the first pump 4, the second pump 5, and the reminder module 64. The controller 91 is a single-chip microcomputer commonly used in real life, such as a single-chip microcomputer controller of model STM32F405VG, and its corresponding circuit is provided by the manufacturer; the display screen 11 is a display screen commonly used in real life, such as a display screen of model LSA40AT9001, and its corresponding circuit is provided by the common; the dust monitoring module 8 is a dust monitor commonly used in real life, such as a dust monitor of model YC-LYC, and its corresponding circuit is provided by the manufacturer.
[0028] Wherein, the reminder module 64 includes an LED flashing light and a buzzer.
[0029] The buzzer and the LED flashing light are electrically connected to the relay 63. The buzzer is a buzzer commonly used in real life, such as a buzzer of model HJ-FMQ, and its corresponding circuit is provided by the manufacturer; the LED flashing light is a flashing light strip commonly used in real life, such as a flashing light strip of model BR-10349.
[0030] The controller 61 is also electrically connected to a power source. The reminder module can sound an alarm when the dust value is too high.
[0031] Wherein, a sliding sleeve 73 is slidably sleeved on each of the two guide rods 72 , and one end of the two sliding sleeves 73 facing the floating ball 75 is fixedly connected to the floating ball 75 through a connecting rod 74 .
[0032] Wherein, the bottom of the base plate 1 is also provided with walking wheels 9.
[0033] Wherein, a water level observation window is arranged on the front surface of the water tank 2.
[0034] Among them, one end of the bottom plate 1 is provided with a push plate for the convenience of staff to push.
[0035] The working principle of the utility model: when in use, the equipment is moved to the corresponding position according to the needs, the water inlet end of the first water pump is connected to the water source through the pipeline, the water tank is filled with water through the first water pump, and the dust in the air is monitored through the dust monitor. When the dust reaches the set value of the dust monitor, the controller will control the second water pump to start, and the water in the water tank is pumped to the spray component, and the spray component performs spray dust removal. When the dust is less than the set value of the dust monitor, the control will stop the second water pump and stop spraying to save water. During this period, when the water level in the water tank decreases, the float will drop accordingly, and when the water level drops to the lowest , the float moves down to the bottom, and the first electrode sheet in the cylindrical cavity at the bottom touches the first electrode column below. At this time, the controller will control the second water pump to pump water and add water to the water tank. When water is added, the water level will rise, and the float will rise with the liquid level. When it rises to the highest point, the second electrode sheet in the cylindrical cavity at the upper end of the float will touch the second electrode column above. At this time, the controller will control the second water pump to stop pumping water, ensuring that the water in the water tank is always at a normal water level, avoiding the second water pump running dry due to too low water level and burning the second water pump, ensuring that the spray component always has water when in use, and also avoiding excessive injection exceeding the storage limit of the water tank.
[0036] The above shows and describes the basic principle and main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents. Anything not described in detail in the utility model is a well-known technology of those skilled in the art.
Claims
1. An automatic spraying system for porcelain stone crushing, comprising a bottom plate, a water tank is arranged in the middle of the upper surface of the bottom plate, characterized in that: A spray assembly and a second water pump are arranged on the bottom plate on the left side of the water tank, the water inlet end of the second water pump is connected to the water outlet end at the bottom of the water tank through a pipeline, and the water outlet end of the second water pump is connected to the water inlet end of the spray assembly through a hose, a first water pump is arranged on the bottom plate on the right side of the water tank, the water outlet end of the first water pump is connected to the water inlet end at the top of the water tank through a pipeline, and the water inlet end of the first water pump is connected to an external water source through a pipeline, and also includes a dust monitoring module and a control module arranged on the side wall of the water tank, and a float switch module is arranged in the water tank; The float switch module includes a group of guide rods whose two ends are fixedly connected between the upper and lower walls of the water tank, and a float that is lifted and lowered between the two guide rods. The upper and lower ends of the float are both provided with cylindrical cavities, a first electrode sheet is arranged in the cylindrical cavity at the lower end, and a second electrode sheet is arranged in the cylindrical cavity at the upper end. A second electrode column is arranged at the top of the water tank corresponding to the second electrode sheet, and a first electrode column is arranged at the bottom of the water tank corresponding to the first electrode sheet.
2. The automatic spraying system for porcelain stone crushing according to claim 1, characterized in that: The control module includes a controller, a display screen, a relay, and a reminder module. The controller is electrically connected to the display screen, the relay, the dust monitoring module, the second electrode column and the first electrode column. The relay is electrically connected to the first water pump, the second water pump and the reminder module.
3. The automatic spraying system for porcelain stone crushing according to claim 2 is characterized in that: The reminder module includes an LED flashing light and a buzzer.
4. The automatic spraying system for porcelain stone crushing according to claim 3 is characterized in that: The buzzer and the LED flashing light are electrically connected to the relay.
5. The automatic spraying system for porcelain stone crushing according to claim 2 is characterized in that: The controller is also electrically connected to a power source.
6. The automatic spraying system for porcelain stone crushing according to claim 1 is characterized in that: A sliding sleeve is slidably sleeved on each of the two guide rods, and one end of the two sliding sleeves facing the floating ball is fixedly connected to the floating ball through a connecting rod.
7. The automatic spraying system for porcelain stone crushing according to claim 1 is characterized in that: The bottom of the base plate is also provided with walking wheels.
8. The automatic spraying system for porcelain stone crushing according to claim 1 is characterized in that: A water level observation window is arranged on the front surface of the water tank.
9. The automatic spraying system for porcelain stone crushing according to claim 1, characterized in that: One end of the bottom plate is provided with a push plate for the convenience of workers to push.
Citation Information
Patent Citations
Dustproof spraying device for kaolin mine
CN215085797U