Coating dispersing device for coating production
By designing a rack system driven by hydraulic cylinder and a pulley system driven by motor in the paint dispersion device, the height control and stirring effect of the paint are improved, and the problem that traditional devices cannot stir and disperse according to the liquid height is solved. The flexibility and efficiency of coating production.
Patent Information
- Application Number
- CN202421145488.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-24
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-05-24
AI Technical Summary
Traditional coating production coating dispersion devices cannot stir and disperse according to the liquid height, resulting in the inability to achieve optimal stirring and production efficiency when processing different batches or capacity of paints.
A coating dispersion device including a rack system driven by a hydraulic cylinder and a pulley system driven by a motor is designed. The movement of the rack is controlled by a hydraulic cylinder, and the up and down movement of the rack inside the hollow column is realized, thereby controlling the height; at the same time, the motor is The drive pulley system drives the gears and stirring columns to achieve stirring and dispersion of the paint.
The high control of the paint dispersion device is achieved, the flexibility and efficiency of coating production is improved, the uniformity and quality of the paint is ensured, and the problem of poor stirring quality in traditional devices is solved.
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Figure CN222489677U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of paint dispersion, in particular to a paint dispersion device used for paint production. Background Art
[0002] Paint is a versatile material that can be applied to the surface of various substrates to achieve the purpose of decoration, protection, marking or specific functions. Its main components include resins, pigments, solvents, fillers and additives, which work together on the surface of the substrate to form a solid coating film. Resins are responsible for forming the coating film, pigments give the coating color and hiding power, solvents adjust the viscosity and solubility of the coating, fillers adjust performance and increase volume, and additives improve performance or provide special functions. There are many types of coatings, including paints, coatings, varnishes, anti-corrosion coatings, conductive coatings, fire retardant coatings, etc. They are widely used in construction, automobiles, ships, furniture, electronics, industrial equipment and other fields.
[0003] Traditional paint production paint dispersing devices usually consist of main mechanisms such as stirring devices, dispersing devices, heating devices, cooling devices, filtering devices and control systems. The stirring device is the core component, which mixes the resin, pigment, solvent and other components in the paint evenly through equipment such as a stirrer or a stirring tank; the dispersing device disperses the solid particles to the micron level through high-speed stirring or grinding to ensure uniform color of the paint; the heating device controls the paint temperature to promote resin dissolution and dispersion; the cooling device lowers the paint temperature to prevent too fast curing or pigment precipitation; the filtering device removes impurities and particles to ensure the quality of the paint; and the control system monitors and adjusts various parameters to ensure that the production process is stable and controllable. The structure and configuration of these mechanisms will vary depending on the production process and paint type.
[0004] However, the traditional paint dispersing device for paint production cannot stir and disperse according to the height of the liquid, and cannot accurately control the stirring process according to the height of the liquid, and the operation of the device is subject to certain limitations. This means that when processing different batches or volumes of paint, the best stirring effect and production efficiency cannot be achieved. Therefore, a paint dispersing device for paint production is proposed to solve the above problems. Utility Model Content
[0005] In order to make up for the above shortcomings, the utility model provides a paint dispersing device for paint production, aiming to improve the problem in the prior art that the height cannot be controlled, resulting in device limitations.
[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0007] A paint dispersing device for paint production, comprising a base and a motor, the top of the base is fixedly connected to a second support plate, the top of the second support plate is fixedly connected to a hydraulic cylinder, the output end of the hydraulic cylinder is fixedly connected to a first rack, the outer wall of the first rack is fixedly connected to the first support plate, the bottom of the first support plate is fixedly connected to the top of the base, the top of the base is fixedly connected to a third support plate, the inside of the third support plate is rotatably connected to a second fixed column, the outer wall of the second fixed column is fixedly connected to a third gear, the third gear is meshed with the first rack, the outer wall of the second fixed column is fixedly connected to a fourth gear, the top of the base is fixedly connected to a hollow column, the inside of the hollow column is slidably connected to a second rack, the top of the second rack is fixedly connected to a connecting plate, the fourth gear is meshed with the second rack, and a loading mechanism is provided on the top of the base;
[0008] As a further description of the above technical solution:
[0009] The loading mechanism comprises a loading bucket, the bottom of which is fixedly connected to the top of the base;
[0010] As a further description of the above technical solution:
[0011] The output end of the motor is fixedly connected to a first pulley, a second pulley is arranged on the side wall of the first pulley, and a synchronous belt is arranged between the first pulley and the second pulley;
[0012] As a further description of the above technical solution:
[0013] A first fixing column is fixedly connected inside the second pulley, and a first gear is fixedly connected to an outer wall of the first fixing column;
[0014] As a further description of the above technical solution:
[0015] The bottom of the synchronous belt is provided with an inclined support plate, the side wall of the inclined support plate is fixedly connected to a second support column, and the inside of the second support column is rotatably connected to the first support column;
[0016] As a further description of the above technical solution:
[0017] A semicircular plate is fixedly connected to the outer wall of the first support column, a first inner circular plate is rotatably connected to the top of the semicircular plate, a second gear is fixedly connected to the outer wall of the first support column, and the second gear is meshed with the first gear;
[0018] As a further description of the above technical solution:
[0019] The outer wall of the first support column is fixedly connected to a second inner circular plate, and the bottom of the first support column is fixedly connected to a third support column;
[0020] As a further description of the above technical solution:
[0021] The outer wall of the third support column is fixedly connected with a stirring column.
[0022] The utility model has the following beneficial effects:
[0023] 1. In the utility model, the hydraulic cylinder drives the first rack to drive the third gear and the fourth gear to rotate, and drives the second gear inside the hollow column to move up and down, so as to achieve the effect of controlling the height, solve the problem of being unable to control the height and being limited during stirring, and improve the flexibility of coating production.
[0024] 2. In the utility model, the first pulley is driven to rotate by a motor, which drives the synchronous belt and the second pulley to rotate at the same time. The second pulley drives the first gear to rotate, and the first gear drives the second gear meshing therewith to rotate, which drives the stirring column at the bottom to rotate, thereby achieving the effect of stirring the paint, solving the problem of poor stirring quality caused by traditional hand-held stirrers, and improving the practicality of the paint dispersion device for paint production. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 This is a three-dimensional schematic diagram of a coating dispersion device for coating production proposed by the utility model;
[0026] Figure 2 This is a schematic diagram of the side wall structure of a second support column of a paint dispersing device for paint production proposed by the utility model;
[0027] Figure 3 The utility model is a schematic diagram of the side wall structure of a hollow column of a paint dispersing device for paint production.
[0028] Legend:
[0029] 1. Base; 2. Charging barrel; 3. Hollow column; 4. Hydraulic cylinder; 5. First rack; 6. Motor; 7. First pulley; 8. Synchronous belt; 9. Second pulley; 10. First fixed column; 11. First gear; 12. First support column; 13. Slanted support plate; 14. Second support column; 15. First inner circular plate; 16. Semicircular plate; 17. Second gear; 18. Second inner circular plate; 19. Third support column; 20. Stirring column; 21. First support plate; 22. Second support plate; 23. Third gear; 24. Second fixed column; 25. Third support plate; 26. Fourth gear; 27. Second rack; 28. Connecting plate. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0031] Reference Figure 1 and Figure 3 , the utility model provides an embodiment: a coating dispersion device for coating production, comprising a base 1 and a motor 6, a second support plate 22 is fixedly connected to the top of the base 1, a hydraulic cylinder 4 is fixedly connected to the top of the second support plate 22, a first rack 5 is fixedly connected to the output end of the hydraulic cylinder 4, the first rack 5 is fixedly connected to the outer wall of the first support plate 21, the bottom of the first support plate 21 is fixedly connected to the top of the base 1, a third support plate 25 is fixedly connected to the top of the base 1, a second fixed column 24 is rotatably connected inside the third support plate 25, a third gear 23 is fixedly connected to the outer wall of the second fixed column 24, the third gear 23 is meshed with the first rack 5, a fourth gear 26 is fixedly connected to the outer wall of the second fixed column 24, a hollow column 3 is fixedly connected to the top of the base 1, a second rack 27 is slidably connected inside the hollow column 3, a connecting plate 28 is fixedly connected to the top of the second rack 27, and the fourth gear 26 is meshed with the second rack 27;
[0032] Specifically, in the paint dispersing device used in paint production, the output end of the hydraulic cylinder 4 drives the first rack 5 to slide, so that it moves inside the first support plate 21. Then, the movement of the first rack 5 causes the third gear 23 meshing therewith to rotate. The rotation of the third gear 23 then drives the second fixed column 24 inside to rotate together. The movement of the second fixed column 24 causes the fourth gear 26 on the outer wall to rotate. The rotation of the fourth gear 26 affects the second rack 27 inside the hollow column 3, causing it to move up and down, successfully achieving a high degree of control over the paint dispersing device, bringing greater flexibility and efficiency to the production process.
[0033] Reference Figure 1 and Figure 2A first pulley 7 is fixedly connected to the output end of the motor 6, a second pulley 9 is arranged on the side wall of the first pulley 7, a synchronous belt 8 is arranged between the first pulley 7 and the second pulley 9, a first fixed column 10 is fixedly connected inside the second pulley 9, a first gear 11 is fixedly connected to the outer wall of the first fixed column 10, a diagonal support plate 13 is arranged at the bottom of the synchronous belt 8, a second support column 14 is fixedly connected to the side wall of the diagonal support plate 13, the first support column 12 is rotatably connected inside the second support column 14, a semicircular plate 16 is fixedly connected to the outer wall of the first support column 12, a first inner circular plate 15 is rotatably connected to the top of the semicircular plate 16, a second gear 17 is fixedly connected to the outer wall of the first support column 12, the second gear 17 is meshed with the first gear 11, a second inner circular plate 18 is fixedly connected to the outer wall of the first support column 12, a third support column 19 is fixedly connected to the bottom of the first support column 12, and a stirring column 20 is fixedly connected to the outer wall of the third support column 19.
[0034] Specifically, the first pulley 7 is driven to rotate through the output end of the motor 6, thereby driving the synchronous belt 8 of the outer wall to rotate. The movement of the synchronous belt 8 causes the second pulley 9 of the inner wall to rotate as well, causing the first fixed column 10 inside to rotate together. The movement of the first fixed column 10 causes the first gear 11 at the bottom to rotate, thereby affecting the second gear 17 meshing therewith to rotate together. The rotation of the second gear 17 drives the first support column 12 to rotate, thereby affecting the rotation of the semicircular plate 16 on the inner arc of the first inner circular plate 15. At the same time, the movement of the first support column 12 also drives the third support column 19 at the bottom to rotate together. The rotation of the third support column 19 further drives the stirring column 20 of the outer wall to rotate, thereby achieving a dispersion effect on the paint. Effective mixing and dispersion during the paint production process is ensured, and production efficiency and product quality are improved.
[0035] Referring to the figure, a loading mechanism is arranged on the top of the base 1 , and the loading mechanism includes a loading bucket 2 , and the bottom of the loading bucket 2 is fixedly connected to the top of the base 1 .
[0036] Specifically, the coating is loaded by manually pouring the coating into the loading barrel 2, ensuring that the coating can be effectively input into the device for subsequent processing. The coating production process can proceed smoothly, providing the necessary raw material basis for subsequent process steps.
[0037] Working principle: When using a coating dispersion device for coating production, firstly, the first rack 5 is driven to slide through the output end of the hydraulic cylinder 4, and the first rack 5 slides inside the first support plate 21, and then the movement of the first rack 5 drives the third gear 23 meshing therewith to rotate, and then the rotation of the third gear 23 drives the second fixed column 24 inside to rotate together, and then the rotation of the second fixed column 24 drives the fourth gear 26 of the outer wall to rotate, and then the rotation of the fourth gear 26 drives the second rack 27 inside the hollow column 3 to move up and down, so as to achieve the effect of controlling the height, and then the first pulley 7 is driven to rotate through the output end of the motor 6, and then the rotation of the first pulley 7 drives the synchronous belt 8 of the outer wall to rotate, and the rotation of the synchronous belt 8 ... and then the second rack 27 inside the hollow column 3 The second pulley 9 of the movable inner wall rotates, and then the rotation of the second pulley 9 drives the first fixed column 10 inside to rotate together, and the rotation of the first fixed column 10 drives the first gear 11 at the bottom to rotate, and the rotation of the first gear 11 drives the second gear 17 meshing therewith to rotate together, and then the rotation of the second gear 17 drives the first support column 12 to rotate, and then the rotation of the first support column 12 drives the semicircular plate 16 to rotate on the inner arc of the first inner circular plate 15, and then the rotation of the first support column 12 drives the third support column 19 at the bottom to rotate together, and the rotation of the third support column 19 drives the stirring column 20 on the outer wall to rotate, thereby achieving the effect of dispersing the paint, and then the paint is manually poured into the interior of the loading barrel 2, thereby achieving the effect of loading the paint.
[0038] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A paint dispersing device for paint production, comprising a base (1) and a motor (6), characterized in that: The top of the base (1) is fixedly connected to a second support plate (22), the top of the second support plate (22) is fixedly connected to a hydraulic cylinder (4), the output end of the hydraulic cylinder (4) is fixedly connected to a first rack (5), the outer wall of the first rack (5) is fixedly connected to a first support plate (21), the bottom of the first support plate (21) is fixedly connected to the top of the base (1), the top of the base (1) is fixedly connected to a third support plate (25), the interior of the third support plate (25) is rotatably connected to a second fixing column (24), and the second A third gear (23) is fixedly connected to the outer wall of the fixed column (24), and the third gear (23) is meshed with the first rack (5). A fourth gear (26) is fixedly connected to the outer wall of the second fixed column (24). A hollow column (3) is fixedly connected to the top of the base (1), and a second rack (27) is slidably connected inside the hollow column (3). A connecting plate (28) is fixedly connected to the top of the second rack (27), and the fourth gear (26) is meshed with the second rack (27). A loading mechanism is provided on the top of the base (1).
2. A coating dispersion device for coating production according to claim 1, characterized in that: The loading mechanism comprises a loading bucket (2), the bottom of which is fixedly connected to the top of the base (1).
3. A coating dispersion device for coating production according to claim 1, characterized in that: The output end of the motor (6) is fixedly connected to a first belt pulley (7), a second belt pulley (9) is arranged on the side wall of the first belt pulley (7), and a synchronous belt (8) is arranged between the first belt pulley (7) and the second belt pulley (9).
4. A coating dispersion device for coating production according to claim 3, characterized in that: A first fixing column (10) is fixedly connected inside the second pulley (9), and a first gear (11) is fixedly connected to the outer wall of the first fixing column (10).
5. A coating dispersion device for coating production according to claim 3, characterized in that: The bottom of the synchronous belt (8) is provided with an inclined support plate (13), the side wall of the inclined support plate (13) is fixedly connected to a second support column (14), and the inside of the second support column (14) is rotatably connected to the first support column (12).
6. A coating dispersion device for coating production according to claim 5, characterized in that: A semicircular plate (16) is fixedly connected to the outer wall of the first support column (12), and a first inner circular plate (15) is rotatably connected to the top of the semicircular plate (16). A second gear (17) is fixedly connected to the outer wall of the first support column (12), and the second gear (17) is meshed with the first gear (11).
7. A coating dispersion device for coating production according to claim 6, characterized in that: The outer wall of the first support column (12) is fixedly connected to a second inner circular plate (18), and the bottom of the first support column (12) is fixedly connected to a third support column (19).
8. A coating dispersion device for coating production according to claim 7, characterized in that: The outer wall of the third support column (19) is fixedly connected with a stirring column (20).