Polyurea mixing device applied to offshore photovoltaic support

By designing a polyurea mixing device with a stirring drive mechanism, the lack of axial mixing measures in existing equipment is solved, and more efficient polyurea coating mixing is achieved.

CN222489799UActive Publication Date: 2025-02-18TIANJIN METRIO TECH CO LTD
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Patent Information

Application Number
CN202420168467.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-24
Publication Date
2025-02-18
Estimated Expiration
2034-01-24

AI Technical Summary

Technical Problem

The existing polyurea mixing and agitating equipment lacks axial mixing measures when mixing polyurea coatings, resulting in poor mixing effect.

Method used

A polyurea mixing device including an outer tank body, an inner tank body and a stirring drive mechanism is designed. The stirring drive mechanism drives the rotation shaft to reciprocate in the axial direction through components such as the housing, support pipe, drive shaft, worm and worm gear, to achieve axial stirring.

Benefits of technology

Through axial stirring, the mixing speed and effect of the polyurea coating are significantly improved, ensuring mixing uniformity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The polyurea mixing device comprises an outer tank body and supporting legs, the supporting legs are arranged at the bottom of the outer tank body, the outer tank body is further provided with a stirring driving mechanism, the stirring driving mechanism comprises a machine shell fixedly arranged at the top of the outer tank body, a supporting pipe and a driving shaft are arranged in the machine shell, and the supporting pipe is connected with the driving shaft. A spline shaft is inserted into the supporting pipe and sleeved with a driven gear in a matched mode, the driven gear is rotationally connected with the supporting pipe, a lifting rod is fixedly arranged at the end, located on the outer side of the supporting pipe, of the spline shaft, a lifting wheel is rotationally arranged on one side of the lifting rod, a second push rod is fixedly arranged on the lifting wheel, and the lifting wheel is matched with the lifting rod. By arranging the stirring driving mechanism, the rotating shaft can be driven to do reciprocating motion in the axial direction while the motor drives the rotating shaft to rotate, the stirring blades on the rotating shaft can do reciprocating motion in the axial direction of the rotating shaft when rotating and stirring polyurea, stirring in the axial direction is achieved, and the stirring speed and the mixing effect can be improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of coating stirring, and in particular relates to a polyurea mixing device applied to an offshore photovoltaic bracket. Background Art

[0002] With the development of society, the demand for energy is increasing. With the consumption of non-renewable energy such as oil and natural gas and the enhancement of people's environmental awareness, clean energy has developed rapidly in countries around the world. Wind power, as a clean energy, has also received more and more attention. The sea surface is wide and the wind is strong, so there will be greater benefits in installing wind power equipment on the sea surface. However, since seawater contains more chloride ions with strong permeability and strong corrosive destructiveness, and the contact area between seawater and air is large and the convection is sufficient, the seawater will evaporate in large quantities under the constant stirring of waves and exposure to the sun, which will cause serious corrosion to offshore wind power equipment and affect the safety and service life of offshore wind power equipment.

[0003] In the prior art, during the construction of offshore wind turbines, anti-corrosion coatings are sprayed on the surface of the equipment to reduce the impact of seawater corrosion. Currently, offshore power equipment uses polyurea as an anti-corrosion coating. Polyurea coatings use a one-time coating process. No matter how large the area is, there are no joints. In addition, polyurea coatings are a dust-free material with the characteristics of strong adhesion, friction resistance, and high hardness. However, before use, two different components of polyurea coatings need to be mixed in a 1:1 ratio. Uneven mixing will affect the effect of polyurea coatings. Existing polyurea mixing and stirring equipment generally mixes by rotating a stirring rod, and there is no mixing measure along the axial direction. The mixing method is single and the mixing effect is poor.

[0004] Therefore, we need to design a polyurea mixing device for offshore photovoltaic brackets to solve these problems. Summary of the invention

[0005] The problem to be solved by the utility model is to provide a polyurea mixing device applied to an offshore photovoltaic support, which is particularly suitable for mixing and stirring polyurea coatings from multiple directions.

[0006] In order to solve the above technical problems, the technical solution adopted by the utility model is:

[0007] A polyurea mixing device for an offshore photovoltaic support, comprising an outer tank body and a support leg, wherein the support leg is arranged at the bottom of the outer tank body, and a stirring drive mechanism is also arranged on the outer tank body, wherein the stirring drive mechanism comprises a casing fixedly arranged at the top of the outer tank body, a support tube and a drive shaft are arranged in the casing, a spline shaft is inserted into the support tube, a driven gear is fitted on the spline shaft, and the driven gear is rotatably connected to the support tube, and a lifting rod is fixedly arranged at the end of the spline shaft located outside the support tube, and one side of the lifting rod A lifting wheel is rotatably provided, a second push rod is fixedly provided on the lifting wheel, and the lifting wheel and the lifting rod cooperate with each other, the driving shaft is rotatably provided on the outer tank body on one side of the supporting tube, a driving gear is fixedly sleeved on the driving shaft, the driving gear is meshed with the driven gear, a worm is also fixedly provided on the free end of the driving shaft, a worm wheel is rotatably provided on one side of the worm, a first push rod is fixedly provided on the worm wheel, the free end of the first push rod is connected to the free end of the second push rod, and the worm wheel is also meshed with the worm.

[0008] Preferably, an inner tank body is also provided in the casing, a support block is provided between the outer bottom of the bottom of the inner tank body and the outer tank body, a limit tube is fixedly provided on the inner bottom of the inner tank body, a rotating shaft is inserted into the limit tube, a plurality of groups of stirring blades are fixedly provided on the side wall of the rotating shaft, and the free end of the rotating shaft passes through the top plate on the top of the outer tank body and is fixedly connected to the spline shaft.

[0009] With such an arrangement, the end of the rotating shaft can be fixed to ensure that the moving direction of the rotating shaft is controlled.

[0010] Preferably, a water outlet pipe is fixedly provided on the top of the outer tank body, and the input end of the water outlet pipe is located between the outer tank body and the inner tank body after passing through the top plate on the top of the outer tank body. A discharge pipe and a water inlet pipe are provided at the bottom of the outer tank body, and the discharge pipe is connected to the interior of the inner tank body, and the water inlet pipe is connected to the interlayer between the outer tank body and the inner tank body.

[0011] With such arrangement, the mixed polyurea coating can be discharged from the inner tank body through the discharge pipe, and the heat-conducting medium can be introduced into the interlayer between the inner tank body and the outer tank body through the water inlet pipe and the water outlet pipe to adjust the temperature. Meanwhile, the water inlet pipe is located at the bottom of the outer tank body, and the water outlet pipe is located at the top of the outer tank body, which can ensure that the interlayer between the inner tank body and the outer tank body is filled with the heat-conducting medium.

[0012] Preferably, a first mounting shaft and a second mounting shaft are fixedly arranged on the inner wall of the casing, the worm gear is rotatably arranged on the free end of the first mounting shaft, and the lifting wheel is rotatably arranged on the free end of the second mounting shaft.

[0013] With such arrangement, the first installation shaft and the second installation shaft can be fixed through the housing, thereby installing the lifting wheel and the worm gear.

[0014] Preferably, a driving motor, a driving pulley, a driven pulley and a transmission belt are also provided in the casing, the driving motor is fixedly arranged on the top of the outer tank body, the driving pulley is fixedly arranged on the output end of the driving motor, the driven pulley is fixedly sleeved on the driving shaft, and the transmission belt is sleeved on the outside of the driving pulley and the driven pulley.

[0015] Such a setting can ensure the stable transmission of power.

[0016] Preferably, the free end of the first push rod and the free end of the second push rod are connected by a telescopic connecting rod.

[0017] With such arrangement, the telescopic connecting rod can not only connect the first push rod and the second push rod, but also transmit the rotation of the worm wheel to the lifting wheel to drive the reciprocating movement of the lifting rod.

[0018] Preferably, a cover plate is hingedly provided on the top of the outer tank body.

[0019] Such arrangement makes it easy to add raw materials into the inner tank body, and at the same time the inner tank body can be sealed during stirring to prevent debris from falling into the inner tank body.

[0020] The advantages and positive effects of the utility model are:

[0021] The utility model provides a stirring drive mechanism, which can drive the rotating shaft to reciprocate along the axial direction while the motor drives the rotating shaft to rotate, so that the stirring blades on the rotating shaft can reciprocate along the axial direction of the rotating shaft when rotating and stirring the polyurea, thereby achieving stirring along the axial direction, and can improve the stirring speed and mixing effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0023] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0024] Figure 2 It is a longitudinal cross-sectional schematic diagram of the connection structure between the stirring drive mechanism and the rotating shaft of the utility model;

[0025] Figure 3It is a cross-sectional schematic diagram of the connection structure between the stirring drive mechanism and the rotating shaft of the utility model;

[0026] Figure 4 It is a schematic diagram of the structure in which the lifting rod in the stirring drive mechanism of the utility model rises to the highest point;

[0027] Figure 5 It is a structural schematic diagram of the lifting rod in the stirring drive mechanism of the utility model descending to the highest point.

[0028] The following are the descriptions of the reference numerals:

[0029] 1. Outer tank body; 2. Inner tank body; 3. Support legs; 4. Support blocks; 5. Limiting tube; 6. Rotating shaft; 7. Stirring blades; 8. Discharging pipe; 9. Water outlet pipe; 10. Water inlet pipe; 11. Driving motor; 12. Cover plate; 13. Casing; 14. Support tube; 15. Driven gear; 16. Driving gear; 17. Spline shaft; 18. Lifting rod; 19. Lifting wheel; 20. Worm gear; 21. First mounting shaft; 22. Second mounting shaft; 23. First push rod; 24. Second push rod; 25. Telescopic connecting rod; 26. Worm; 27. Driving shaft; 28. Driven pulley; 29. ​​Driving pulley; 30. Transmission belt. DETAILED DESCRIPTION

[0030] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more.

[0031] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.

[0032] The utility model is further described below in conjunction with the accompanying drawings:

[0033] Example 1: Figure 1-Figure 5 As shown, a polyurea mixing device applied to an offshore photovoltaic support comprises an outer tank body 1 and a support leg 3, wherein the support leg 3 is arranged at the bottom of the outer tank body 1, and a stirring driving mechanism is also arranged on the outer tank body 1, wherein the stirring driving mechanism comprises a casing 13 fixedly arranged at the top of the outer tank body 1, wherein a support tube 14 and a driving shaft 27 are arranged in the casing 13, wherein a spline shaft 17 is inserted into the support tube 14, wherein a driven gear 15 is fitted on the spline shaft 17, wherein the driven gear 15 is rotatably connected to the support tube 14, and a lifting rod 18 is fixedly arranged at the end of the spline shaft 17 located outside the support tube 14, wherein one side of the lifting rod 18 A lifting wheel 19 is rotatably provided, a second push rod 24 is fixedly provided on the lifting wheel 19, and the lifting wheel 19 and the lifting rod cooperate with each other, a driving shaft 27 is rotatably provided on the outer tank body 1 on one side of the support tube 14, a driving gear 16 is fixedly sleeved on the driving shaft 27, the driving gear 16 is meshed with the driven gear 15, a worm 26 is also fixedly provided on the free end of the driving shaft 27, a worm wheel 20 is rotatably provided on one side of the worm 26, a first push rod 23 is fixedly provided on the worm wheel 20, the free end of the first push rod 23 is connected to the free end of the second push rod 24, and the worm wheel 20 is also meshed with the worm 26.

[0034] like Figure 2 and Figure 3 As shown, an inner tank body 2 is also provided in the casing 13, a support block 4 is provided between the outer bottom of the bottom of the inner tank body 2 and the outer tank body 1, a limit tube 5 is fixedly provided at the inner bottom of the inner tank body 2, a rotating shaft 6 is inserted into the limit tube 5, a plurality of groups of stirring blades 7 are fixedly provided on the side wall of the rotating shaft 6, and a free end of the rotating shaft 6 passes through the top plate at the top of the outer tank body 1 and is fixedly connected to the spline shaft 17. Such a configuration can fix the end of the rotating shaft 6 to ensure that the moving direction of the rotating shaft 6 is controlled.

[0035] like Figure 1 and Figure 3 As shown, a water outlet pipe 9 is fixedly provided on the top of the outer tank body 1, and the input end of the water outlet pipe 9 passes through the top plate on the top of the outer tank body 1 and is located between the outer tank body 1 and the inner tank body 2. A discharge pipe 8 and a water inlet pipe 10 are provided at the bottom of the outer tank body 1. The discharge pipe 8 is communicated with the inside of the inner tank body 2, and the water inlet pipe 10 is communicated with the interlayer between the outer tank body 1 and the inner tank body 2. In this way, the mixed polyurea coating can be discharged from the inner tank body 2 through the discharge pipe 8, and a heat-conducting medium can be introduced into the interlayer between the inner tank body 2 and the outer tank body 1 through the water inlet pipe 10 and the water outlet pipe 9 to adjust the temperature. At the same time, the water inlet pipe 10 is located at the bottom of the outer tank body 1, and the water outlet pipe 9 is located at the top of the outer tank body 1, which can ensure that the interlayer between the inner tank body 2 and the outer tank body 1 is filled with a heat-conducting medium.

[0036] Preferably, a first mounting shaft 21 and a second mounting shaft 22 are fixedly provided on the inner wall of the casing 13, the worm gear 20 is rotatably provided at the free end of the first mounting shaft 21, and the lifting wheel 19 is rotatably provided at the free end of the second mounting shaft 22. In this way, the first mounting shaft 21 and the second mounting shaft 22 can be fixed through the casing, thereby installing the lifting wheel 19 and the worm gear 20.

[0037] like Figure 3 , Figure 4 and Figure 5 As shown, a driving motor 11, a driving pulley 29, a driven pulley 28 and a transmission belt 30 are also provided in the casing 13. The driving motor 11 is fixedly arranged on the top of the outer tank body 1, the driving pulley 29 is fixedly arranged on the output end of the driving motor 11, the driven pulley 28 is fixedly sleeved on the driving shaft 27, and the transmission belt 30 is sleeved on the outside of the driving pulley 29 and the driven pulley 28. Such an arrangement can ensure the stable transmission of power.

[0038] Specifically, the free end of the first push rod 23 and the free end of the second push rod 24 are connected by a telescopic connecting rod 25. Such a configuration not only connects the first push rod 23 and the second push rod 24 through the telescopic connecting rod 25, but also transmits the rotation of the worm gear 20 to the lifting wheel 19 to drive the reciprocating movement of the lifting rod 18.

[0039] like Figure 1 As shown, a cover plate 12 is hingedly provided on the top of the outer tank body 1, which makes it easy to add raw materials into the inner tank body 2, and can also seal the inner tank body 2 during stirring to prevent debris from falling into the inner tank body 2.

[0040] The working process of this embodiment is as follows: during operation, the cover plate 12 on the top of the outer tank body 1 is opened, and then the raw materials required for the polyurea mixing are added into the inner tank body 2, and then the cover plate 12 is closed and the driving motor 11 is started. After the driving motor 11 is started, the driving pulley 29 is driven to rotate, and after the driving pulley 29 rotates, the driven pulley 28 is driven to rotate through the transmission belt 30, and after the driven pulley 28 rotates, the driving shaft 27 is driven to rotate, and after the driving shaft 27 rotates, the driving gear 16 drives the meshing driven gear 15 to rotate, and after the driven gear 15 rotates, the spline shaft 17 matched with the spline is driven to rotate, and after the spline shaft 17 rotates, it is rotated through the connected rotating shaft 6, and after the rotating shaft 6 rotates, it drives the stirring blade 7 to rotate the polyurea in the inner tank body 2 The mixed raw materials are stirred and mixed, and at the same time, when the driving shaft 27 rotates, the worm 26 is driven to rotate, and when the worm 26 rotates, the meshing worm wheel 20 is driven to rotate. After the worm wheel 20 rotates, the first push rod 23 is driven to rotate around the first installation axis 21. After the first push rod 23 rotates, the free end of the second push rod 24 is driven to rotate around the second installation axis 22 through the telescopic connecting rod 25. When the second push rod 24 rotates around the second installation axis 22, the lifting wheel 19 is driven to rotate. After the lifting wheel 19 rotates, the spline shaft 17 is driven to move axially along the support tube 14 through the lifting rod 18. When the rotating shaft 6 rotates and stirs the polyurea raw material in the inner tank body 2 through the stirring blade 7, it is also stirred along the axial direction of the rotating shaft 6.

[0041] The worm wheel 20 will rotate in a circle driven by the worm 26 , and the lifting wheel 19 will reciprocate and rotate driven by the first push rod 23 , the second push rod 24 and the telescopic connecting rod 25 .

[0042] In this embodiment, when the worm gear 20 drives the first push rod 23 to rotate clockwise to Figure 4 When the second push rod 24 is in the position shown in FIG. Figure 4 In the position shown in FIG. 1 , the lifting wheel 19 is driven by the second push rod 24 to rotate counterclockwise. When the lifting wheel 19 rotates counterclockwise, it drives the lifting rod 18 to move up to the limit position. When the lifting rod 18 moves up to the limit position, it also drives the rotating shaft 6 to move upward.

[0043] When the worm gear 20 drives the first push rod 23 to rotate in the clockwise direction to Figure 5 When the second push rod 24 is in the position shown in FIG. Figure 5 In the position shown in FIG. 1 , the lifting wheel 19 is driven by the second push rod 24 to rotate clockwise. When the lifting wheel 19 rotates counterclockwise, it drives the lifting rod 18 to move down to the limit position. When the lifting rod 18 moves down to the limit position, it also drives the rotating shaft 6 to move downward.

[0044] When the screw rod moves downward to the limit position, it will drive the lifting rod 18 to move upward again, and the polyurea material in the inner tank body 2 is mixed and stirred in this reciprocating manner.

[0045] During the stirring process of the polyurea coating raw material, a heat-conducting medium can be introduced into the interlayer between the inner tank body 2 and the outer tank body 1 through the water inlet pipe 10 to control the temperature of the polyurea raw material in the inner tank body 2, thereby further accelerating the stirring and mixing speed of the polyurea raw material. After the polyurea mixing is completed, the mixed polyurea can be discharged from the inner tank body 2 through the discharge pipe 8.

[0046] The above is a detailed description of an embodiment of the utility model, but the content is only a preferred embodiment of the utility model and cannot be considered to limit the scope of implementation of the utility model. All equivalent changes and improvements made within the scope of application of the utility model should still fall within the scope of the patent coverage of the utility model.

Claims

1. A polyurea mixing device for offshore photovoltaic support, comprising an outer tank body (1) and a support leg (3), wherein the support leg (3) is arranged at the bottom of the outer tank body (1), characterized in that: The outer tank body (1) is also provided with a stirring drive mechanism, the stirring drive mechanism comprising a casing (13) fixedly arranged on the top of the outer tank body (1), a support tube (14) and a drive shaft (27) being arranged in the casing (13), a spline shaft (17) being inserted into the support tube (14), a driven gear (15) being fitted on the spline shaft (17), the driven gear (15) being rotatably connected to the support tube (14), a lifting rod (18) being fixedly arranged at the end of the spline shaft (17) located outside the support tube (14), a lifting wheel (19) being rotatably arranged on one side of the lifting rod (18), a second push rod (19) being fixedly arranged on the lifting wheel (19) 24), and the lifting wheel (19) cooperates with the lifting rod, the driving shaft (27) is rotatably arranged on the outer tank body (1) on one side of the supporting tube (14), a driving gear (16) is fixedly mounted on the driving shaft (27), and the driving gear (16) is meshed with the driven gear (15), a worm (26) is also fixedly arranged on the free end of the driving shaft (27), a worm wheel (20) is rotatably arranged on one side of the worm (26), a first push rod (23) is fixedly arranged on the worm wheel (20), the free end of the first push rod (23) is connected to the free end of the second push rod (24), and the worm wheel (20) is also meshed with the worm (26).

2. The polyurea mixing device for offshore photovoltaic support according to claim 1, characterized in that: An inner tank body (2) is also arranged in the casing (13); a support block (4) is arranged between the outer bottom of the bottom of the inner tank body (2) and the outer tank body (1); a limit tube (5) is fixedly arranged at the inner bottom of the inner tank body (2); a rotating shaft (6) is inserted into the limit tube (5); a plurality of groups of stirring blades (7) are fixedly arranged on the side wall of the rotating shaft (6); and a free end of the rotating shaft (6) passes through a top plate at the top of the outer tank body (1) and is fixedly connected to the spline shaft (17).

3. The polyurea mixing device for offshore photovoltaic support according to claim 2, characterized in that: A water outlet pipe (9) is fixedly arranged at the top of the outer tank body (1); the input end of the water outlet pipe (9) passes through the top plate of the outer tank body (1) and is located between the outer tank body (1) and the inner tank body (2); a discharge pipe (8) and a water inlet pipe (10) are arranged at the bottom of the outer tank body (1); the discharge pipe (8) is communicated with the interior of the inner tank body (2); and the water inlet pipe (10) is communicated with the interlayer between the outer tank body (1) and the inner tank body (2).

4. The polyurea mixing device for offshore photovoltaic support according to claim 1, characterized in that: A first mounting shaft (21) and a second mounting shaft (22) are fixedly arranged on the inner wall of the casing (13); the worm gear (20) is rotatably arranged on the free end of the first mounting shaft (21); and the lifting wheel (19) is rotatably arranged on the free end of the second mounting shaft (22).

5. The polyurea mixing device for offshore photovoltaic support according to claim 2, characterized in that: The housing (13) is further provided with a driving motor (11), a driving pulley (29), a driven pulley (28) and a transmission belt (30); the driving motor (11) is fixedly arranged on the top of the outer tank body (1); the driving pulley (29) is fixedly arranged at the output end of the driving motor (11); the driven pulley (28) is fixedly sleeved on the driving shaft (27); and the transmission belt (30) is sleeved on the outside of the driving pulley (29) and the driven pulley (28).

6. The polyurea mixing device for offshore photovoltaic support according to claim 1, characterized in that: The free end of the first push rod (23) and the free end of the second push rod (24) are connected via a telescopic connecting rod (25).

7. The polyurea mixing device for offshore photovoltaic support according to claim 1, characterized in that: The top of the outer tank body (1) is also hingedly provided with a cover plate (12).