Quantitative adding device for polycarboxylic acid mother liquor

By designing a quantitative addition device for polycarboxylic acid mother liquor, using automated quantitative output and agitation functions, the problem of time-consuming and labor-intensive manual measurement during the addition of polycarboxylic acid mother liquor is solved, and the work efficiency and product quality are improved.

CN222489875UActive Publication Date: 2025-02-18JIANGXI BOYOU NEW MATERIALS TECHNOLOGY DEVELOPMENT CO LTD
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Patent Information

Application Number
CN202421284492.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-06
Publication Date
2025-02-18
Estimated Expiration
2034-06-06

AI Technical Summary

Technical Problem

The existing polycarboxylic acid mother liquor needs manual measurement during the addition process, which leads to time-consuming and labor-intensive and low work and production efficiency.

Method used

A quantitative addition device for the polycarboxylic acid mother liquor is designed, including a quantitative box, funnel-type intermediate leakage plate, collection box, pressure sensor, solenoid valve and water pump. Through automated quantitative output and agitation functions, the precise addition and quality control of liquids are achieved. .

Benefits of technology

The automatic quantitative addition of polycarboxylic acid mother liquor is realized, which avoids the time-consuming and laboriousness of manual measurement, improves work efficiency, and prevents liquid precipitation through the agitation function, ensuring product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a polycarboxylic acid mother liquor quantitative adding device which structurally comprises a quantitative box body, a collecting box and a water pump, liquid is introduced into a storage cavity at the upper part of the quantitative box body through a feeding hole, and a motor drives a rotating shaft to enable a stirring rod to stir the liquid in the storage cavity, so that the condition that the quality is influenced by sediment generated by standing is avoided; then the liquid downwards enters a collecting cavity in the lower portion of the quantitative box body through a middle leakage plate, the liquid is collected on a collecting box in the collecting cavity, then the weight in the collecting box is measured under the action of a pressure sensor, and after a set value is reached, a first electromagnetic valve is closed, a second electromagnetic valve is opened, and the liquid is collected. And a water pump works to pump out liquid through a suction pipe and output the liquid through a liquid outlet pipe, so that the purpose of automatic quantitative feeding is achieved, the conditions that manual feeding wastes time and labor and is low in efficiency are avoided, and the purpose of high machining efficiency is achieved.
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Description

Technical Field

[0001] This utility model relates to the field of polycarboxylate mother liquor technology, and in particular to a device for quantitatively adding polycarboxylate mother liquor. Background Technology

[0002] Polycarboxylate superplasticizer is a high-performance water-reducing agent and a cement dispersant used in cement concrete. It is widely used in highway, bridge, dam, tunnel, and high-rise building projects. This product is environmentally friendly, non-flammable, non-explosive, and can be safely transported by train and truck.

[0003] In the production process of polycarboxylate superplasticizer, the mother liquor needs to be premixed. However, the current method of adding polycarboxylate mother liquor mainly involves weighing it manually and then pouring it into mixing equipment. This manual method is time-consuming and labor-intensive, and both work efficiency and production efficiency are affected by manual labor, resulting in low efficiency.

[0004] Therefore, a device for adding polycarboxylate mother liquor that avoids manual quantitative measurement is proposed. Utility Model Content

[0005] (a) Technical problems to be solved

[0006] To overcome the shortcomings of existing technologies, a quantitative addition device for polycarboxylate mother liquor is proposed to solve the problem that the current method of manually adding polycarboxylate mother liquor is time-consuming and labor-intensive, affecting both work and production efficiency and resulting in low efficiency.

[0007] (II) Technical Solution

[0008] This utility model is achieved through the following technical solution: This utility model proposes a polycarboxylate mother liquor quantitative addition device, including a quantitative tank.

[0009] The lower end of the quantitative box is provided with a funnel-shaped intermediate baffle, which divides the upper and lower ends of the quantitative box into a storage chamber and a collection chamber.

[0010] A first solenoid valve is installed at the bottom outlet of the intermediate leak plate, and a collection box with an open top is provided inside the collection chamber. The bottom of the collection box is connected to the metering box through a pressure sensor.

[0011] The quantitative container has a feed inlet at the top that penetrates the upper end of the storage chamber. A suction pipe is provided on one side of the bottom of the quantitative container. An installation chamber is provided at the bottom of the quantitative container, and a water pump is installed inside the installation chamber. The upper end of the suction pipe penetrates the quantitative container and the bottom of the collection box, and a second solenoid valve is provided at the penetration point. The water pump's suction end is connected to the other side of the suction pipe, and the water pump's outlet end is connected to an outlet pipe that penetrates one side of the quantitative container.

[0012] Furthermore, a control panel is installed on the outside of the quantitative container, and a transparent observation window is provided in the storage cavity of the quantitative container.

[0013] Furthermore, a motor is installed at the top of the metering box, a rotating shaft is provided inside the storage cavity, and the upper end of the rotating shaft is connected to the metering box through a bearing. Several stirring rods are symmetrically arranged on the outer side of the rotating shaft.

[0014] Furthermore, a mounting box is fitted around the outside of the motor.

[0015] Furthermore, the suction tube is made of plastic material.

[0016] (III) Beneficial Effects

[0017] Compared with the prior art, this utility model has the following advantages:

[0018] In this invention, a collection box collects the liquid falling from the middle drain plate, and the weight of the collection box is measured by a pressure sensor at the lower end. Once the weight reaches a set value, the first solenoid valve closes to prevent the liquid from continuing to flow downwards. Then, the second solenoid valve opens, and the water pump works to draw the liquid out of the collection box and discharge it through the outlet pipe. This achieves quantitative output and addition of liquid, avoiding the time-consuming, labor-intensive, and inefficient situation of manual measurement, thus achieving a high work efficiency.

[0019] In this invention, a motor drives a rotating shaft to agitate the liquid inside the storage chamber, preventing sedimentation during storage and thus improving the quality of the liquid. Attached Figure Description

[0020] Other features, objects, and advantages of this invention will become more apparent from the following detailed description of non-limiting embodiments with reference to the accompanying drawings:

[0021] Figure 1 This is a schematic diagram of the structure of this utility model;

[0022] Figure 2 This is a schematic diagram of the internal structure of the present invention;

[0023] Figure 3 This is a top view of the collection box of this utility model;

[0024] In the diagram: Quantitative tank-1, Observation window-2, Control panel-3, Mounting cavity-4, Feed inlet-5, Water pump-6, Suction pipe-7, Mounting box-8, Discharge pipe-9, Intermediate strainer-10, First solenoid valve-11, Motor-12, Rotating shaft-13, Stirring rod-14, Collection box-15, Pressure sensor-16, Second solenoid valve-17. Detailed Implementation

[0025] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain this utility model and are not intended to limit this utility model.

[0026] Please see Figure 1 , Figure 2 and Figure 3 This utility model provides a quantitative addition device for polycarboxylate mother liquor, including a quantitative tank 1 for measuring polycarboxylate mother liquor inside, avoiding the influence of external factors. A control panel 3 is installed on the outside of the quantitative tank 1 for operators to operate the device and set the weight, making the operation more convenient. A transparent observation window 2 is provided at the storage cavity of the quantitative tank 1 to facilitate observation of the amount of polycarboxylate mother liquor stored in the storage cavity and facilitate replenishment.

[0027] The lower end of the metering chamber 1 is equipped with a funnel-shaped intermediate strainer 10. The funnel shape facilitates downward discharge, and the intermediate strainer 10 divides the interior of the metering chamber 1 into a storage chamber and a collection chamber. This allows for the storage of the original liquid in the storage chamber, avoiding continuous feeding and saving time. A first solenoid valve 11 is installed at the bottom of the intermediate strainer 10 to control the discharge from the storage chamber. The collection chamber contains a collection box 15 with an open top, and the outer side of the collection box 15 is in contact with the inner wall of the metering chamber 1 to facilitate the collection of liquid by allowing the collection box 15 to move. The bottom of the collection box 15 is connected to the metering chamber 1 via a pressure sensor 16, which detects the weight of the collection box 15, allowing for controlled liquid intake and avoiding manual weighing. The top of the metering chamber 1 has an inlet 5 that penetrates the upper end of the storage chamber. This facilitates the input of liquid into the metering tank 1. A suction pipe 7 is provided on one side of the bottom of the metering tank 1, and an installation cavity 4 is provided at the bottom of the metering tank 1. A water pump 6 is installed inside the installation cavity 4. The upper end of the suction pipe 7 passes through the bottom of the metering tank 1 and the collection box 15, and a second solenoid valve 17 is provided at the passage to facilitate the operation of the discharge effect. The water suction end of the water pump 6 is connected to the other side of the suction pipe 7, and the suction pipe 7 is made of plastic material to give it a certain degree of elasticity, so as to avoid minor damage to the suction pipe 7 when the collection box 15 is subjected to downward force. The water outlet end of the water pump 6 is connected to the liquid outlet pipe 9, which passes through one side of the metering tank 1. Under the action of the water pump 6, the weighed liquid inside the collection box 15 is drawn out through the suction pipe 7 and discharged through the liquid outlet pipe 9, thereby realizing the feeding and conveying work. In addition, the bottom surface of the collection box 15 is inclined to facilitate downward discharge and avoid slow liquid discharge.

[0028] Preferably, a motor 12 is installed at the top of the metering chamber 1, and an installation box 8 is fitted on the outside of the motor 12. A rotating shaft 13 is provided inside the storage chamber, and the upper end of the rotating shaft 13 is connected to the metering chamber 1 through a bearing. Several stirring rods 14 are symmetrically arranged on the outside of the rotating shaft 13. When the motor 12 drives the rotating shaft 13 to rotate the stirring rods 14, the liquid stored in the storage chamber is stirred, thereby avoiding liquid sedimentation.

[0029] Working principle: In use, first connect the control panel 3, water pump 6, first solenoid valve 11, motor 12, pressure sensor 16 and second solenoid valve 17 to an external power source. Then, pour the liquid into the storage chamber at the upper end of the metering tank 1 through the feed port 5. The motor 12 drives the rotating shaft 13 to rotate the stirring rod 14 to agitate the liquid in the storage chamber. When adding the liquid in a metered manner, open the first solenoid valve 11 to allow the liquid to enter the collection tank 15 and be collected. Then, under the action of the pressure sensor 16, the collection tank 15 is weighed. After the set value is reached, the first solenoid valve 11 closes and the second solenoid valve 17 opens. Then, the water pump 6 works to draw out the liquid through the suction pipe 7 and discharge it through the liquid outlet pipe 9, thereby realizing the metered feeding operation.

[0030] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A device for quantitatively adding a polycarboxylic acid mother solution, comprising a quantitative box (1), characterized in that ; A funnel-shaped intermediate leaking plate (10) is provided at the lower end of the quantitative box (1), and the intermediate leaking plate (10) divides the upper and lower ends of the quantitative box (1) into a storage chamber and a collection chamber; A first solenoid valve (11) is installed at the leakage opening at the bottom end of the intermediate leakage plate (10); a collection box (15) with an open top is provided inside the collection chamber; the bottom of the collection box (15) is connected to the quantitative box (1) via a pressure sensor (16); The top of the quantitative box (1) is provided with a feed port (5) penetrating the upper end of the storage cavity; a suction pipe (7) is provided on one side of the bottom end of the quantitative box (1); a mounting cavity (4) is provided at the bottom of the quantitative box (1); a water pump (6) is installed inside the mounting cavity (4); the upper end of the suction pipe (7) penetrates the quantitative box (1) and the bottom end of the collection box (15), and a second solenoid valve (17) is provided at the penetration point; the water suction end of the water pump (6) is connected to the other side of the suction pipe (7); and the water outlet end of the water pump (6) is connected to a liquid outlet pipe (9) penetrating one side of the quantitative box (1).

2. A device for quantitatively adding polycarboxylic acid mother solution according to claim 1, characterized in that: A control panel (3) is installed on the outside of the quantitative box (1), and a transparent observation window (2) is provided on the storage cavity of the quantitative box (1).

3. A device for quantitatively adding polycarboxylic acid mother solution according to claim 1, characterized in that: A motor (12) is installed at the top of the quantitative box (1), a rotating shaft (13) is arranged inside the storage chamber, and the upper end of the rotating shaft (13) is connected to the quantitative box (1) via a bearing, and a plurality of stirring rods (14) are symmetrically arranged outside the rotating shaft (13).

4. A device for quantitatively adding polycarboxylic acid mother solution according to claim 3, characterized in that: The motor (12) is sleeved with a mounting box (8) on its outer side.

5. A device for quantitatively adding polycarboxylic acid mother solution according to claim 1, characterized in that: The suction tube (7) is made of plastic material.