Sheet material cleaning device
By designing a sheet material cleaning device including a conveying mechanism, a cleaning mechanism and a reciprocating mechanism, the problems of poor cleaning effect and low efficiency of sheet material in the prior art are solved, and efficient and continuous sheet material cleaning is achieved.
Patent Information
- Application Number
- CN202421116652.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-21
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-05-21
AI Technical Summary
The existing thin sheet material cleaning technology has poor effect and low efficiency.
A thin sheet material cleaning device is designed, including a conveying mechanism, a cleaning mechanism and a reciprocating mechanism. The cleaning mechanism is atomized spray cleaning through the water pipe and the cleaning nozzle. The reciprocating mechanism drives the cleaning mechanism to move linearly along the horizontal plane to ensure that each sheet of material can be cleaned multiple times.
It effectively improves the cleaning effect of sheet materials, especially large-sized sheet materials, reduces the labor intensity of personnel, improves the continuity and efficiency of cleaning, and realizes batch cleaning.
Smart Images

Figure CN222491209U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sheet material cleaning, in particular to a sheet material cleaning device. Background Art
[0002] During the production process, most types of sheet materials need to be cleaned. For example, plastic sheets, metal sheets, glass sheets, ceramic sheets, etc. may be stained or have other dust on them during the production process and need to be cleaned.
[0003] However, the current cleaning of thin sheet materials has the problems of poor effect and low efficiency. Utility Model Content
[0004] In view of the above-mentioned shortcomings of the prior art, the purpose of the present invention is to provide a thin sheet material cleaning device to solve the problems of poor effect and low efficiency of the existing thin sheet material cleaning.
[0005] In order to achieve the above-mentioned purpose and other related purposes, the utility model provides a thin sheet material cleaning device, comprising:
[0006] A conveying mechanism, used for conveying the sheet material, wherein a cleaning station is provided on the conveying mechanism;
[0007] A cleaning mechanism, arranged corresponding to the cleaning station, and used for cleaning the sheet material;
[0008] The reciprocating mechanism is connected to the cleaning mechanism, and the reciprocating mechanism is used to drive the cleaning mechanism to move linearly back and forth along a horizontal plane.
[0009] Optionally, the cleaning mechanism includes a water pipe and a plurality of cleaning nozzles evenly distributed along the length direction of the water pipe.
[0010] Optionally, it also includes a wind cutting mechanism, which is connected to the reciprocating mechanism. The wind cutting mechanism includes an air supply pipe and a plurality of wind cutting nozzles evenly distributed along the length direction of the air supply pipe. The water supply pipe and the air supply pipe are arranged in sequence along the transmission direction of the conveying mechanism.
[0011] Optionally, the conveying mechanism includes a conveying support, and a conveying drive component and a conveying transmission component arranged on the conveying support, and the conveying transmission component has a plurality of bearing components for bearing sheet materials evenly distributed along the transmission direction, and a water-permeable gap is provided between two adjacent bearing components.
[0012] Optionally, a water receiving tray is further included, wherein the water receiving tray is arranged on the conveying bracket, and the water receiving tray is used to collect liquid dripping from the water-permeable gap.
[0013] Optionally, the distance between the water receiving tray and the conveying transmission component gradually decreases along the transmission direction of the conveying mechanism.
[0014] Optionally, the reciprocating mechanism includes a reciprocating driving component and a reciprocating transmission component, and the cleaning mechanism and the air cutting mechanism are both arranged on the reciprocating transmission component.
[0015] Optionally, it further includes a shield arranged around the cleaning station, the reciprocating transmission component is arranged inside the shield, and the reciprocating drive component is arranged outside the shield.
[0016] Optionally, a circulation mechanism is further included, and the circulation mechanism includes a filtering component and a circulation pump. The filtering component is connected between the water receiving tray and the circulation pump, and the circulation pump is connected to the water delivery pipe.
[0017] Optionally, the water pipe and the air pipe both extend along the width direction of the conveying mechanism, and the reciprocating mechanism drives the water pipe and the air pipe to reciprocate along the length direction of the conveying mechanism.
[0018] As described above, the utility model has the following beneficial effects: the cleaning mechanism is arranged corresponding to the cleaning station, and the cleaning mechanism is driven by the reciprocating mechanism to move linearly back and forth along the horizontal plane on the cleaning station, so that the cleaning mechanism can perform multiple cleanings on each sheet material passing through the cleaning station, thereby effectively improving the cleaning effect of the sheet material, especially ensuring the cleaning effect of large-size sheet materials, and transporting the sheet material by the conveying mechanism, which can effectively ensure the flatness of the sheet material transportation, and at the same time effectively reduce the labor intensity of personnel operations, improve the continuity of sheet material cleaning, realize batch cleaning, and improve cleaning efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 The schematic diagram of the structure of the thin sheet material cleaning device shown in the embodiment of the present application is shown;
[0020] Figure 2 Display as Figure 1 The structural diagram of the conveying mechanism;
[0021] Figure 3 Display as Figure 1 The structural diagram of the cleaning mechanism;
[0022] Figure 4 Display as Figure 1 Schematic diagram of the structure of the mid-cut wind mechanism.
[0023] Description of Reference Numerals
[0024] Conveying mechanism 1, cleaning station 101, conveying bracket 102, conveying drive component 103, conveying transmission component 104, bearing component 105, water-permeable gap 106, cleaning mechanism 2, water pipe 201, cleaning nozzle 202, reciprocating mechanism 3, reciprocating drive component 301, reciprocating transmission component 302, air cutting mechanism 4, air pipe 401, air cutting nozzle 402, water receiving tray 5, protective cover 6, circulation mechanism 7, filtering component 701, circulation pump 702. DETAILED DESCRIPTION
[0025] The following is an explanation of the implementation of the present invention through specific examples, and those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. The present invention can also be implemented or applied through other different specific implementations, and the details in this specification can also be modified or changed in various ways based on different viewpoints and applications without departing from the spirit of the present invention.
[0026] See also Figures 1 to 4 . It should be noted that the illustrations provided in this embodiment only illustrate the basic concept of the utility model in a schematic manner, so the diagram only shows the components related to the utility model rather than being drawn according to the number, shape and size of the components during actual implementation. During actual implementation, the type, quantity and proportion of each component can be changed at will, and the component layout type may also be more complicated. The structure, proportion, size, etc. illustrated in the drawings attached to this specification are only used to match the contents disclosed in the specification for people familiar with this technology to understand and read, and are not used to limit the restrictive conditions for the implementation of the utility model, so they have no technical substantive significance. Any structural modification, change in proportional relationship or adjustment of size should still fall within the scope of the technical content disclosed in the utility model without affecting the effect and purpose that can be achieved by the utility model. At the same time, the terms such as "upper", "lower", "left", "right", "middle" and "one" cited in this specification are only for the convenience of description and are not used to limit the scope of the implementation of the present utility model. Changes or adjustments to their relative relationships should be regarded as the scope of the implementation of the present utility model without substantially changing the technical content.
[0027] Before describing the embodiment of the utility model in detail, the application environment of the utility model is described first. The technology of the utility model is mainly applied to the field of sheet material cleaning technology. The utility model is used to solve the problem that the existing sheet material cleaning has poor effect and low efficiency.
[0028] Please combine Figures 1 to 4 As shown, the utility model provides a thin sheet material cleaning device.
[0029] In an exemplary embodiment of the present application, a thin sheet material cleaning device includes: a conveying mechanism 1, used to convey the thin sheet material, and a cleaning station 101 is provided on the conveying mechanism 1; a cleaning mechanism 2, which is arranged corresponding to the cleaning station 101, and the cleaning mechanism 2 is used to clean the thin sheet material on the cleaning station 101; a reciprocating mechanism 3, which is connected to the cleaning mechanism 2, and the reciprocating mechanism 3 is used to drive the cleaning mechanism 2 to move linearly back and forth along a horizontal plane.
[0030] In this embodiment, the conveying mechanism 1 can be a mesh conveyor, a chain conveyor or other conveying equipment with a water-permeable function; the cleaning mechanism 2 uses an atomized spray method to clean the thin sheet material to avoid deformation of the thin sheet material caused by excessive cleaning water pressure, ensure the flatness of the thin sheet material during the conveying and cleaning process, and avoid affecting the product quality; the reciprocating mechanism 3 can use a chain transmission mechanism, a screw slider module, a cylinder or a hydraulic cylinder, and a crank connecting rod mechanism to drive the cleaning mechanism 2 to make reciprocating linear motion along the horizontal plane on the cleaning station 101. The reciprocating mechanism 3 drives the cleaning mechanism 2 to make linear reciprocating motion along the horizontal plane on the cleaning station 101, so that the cleaning mechanism 2 can clean each thin sheet material passing through the cleaning station 101 multiple times, effectively improving the cleaning effect of the thin sheet material. The thin sheet material is transported by the conveying mechanism 1, which can ensure the flatness of the thin sheet material transportation, effectively reduce the labor intensity of personnel, improve the continuity of the thin sheet material cleaning, and realize batch cleaning and improve the cleaning efficiency.
[0031] In an exemplary embodiment of the present application, the cleaning mechanism 2 includes a water pipe 201 and a plurality of cleaning nozzles 202 evenly distributed along the length direction of the water pipe 201 .
[0032] In one embodiment, the water pipe 201 extends along the width direction of the conveying mechanism 1, and the reciprocating mechanism 3 drives the water pipe 201 to reciprocate along the length direction of the conveying mechanism 1; the extension direction of the water pipe 201 and the moving direction of the cleaning mechanism 2 driven by the reciprocating mechanism 3 are used to fully cover the thin sheet material in the width and length directions. By arranging a plurality of cleaning nozzles 202 on the water pipe 201, the cleaning nozzles 202 are flat-mouthed atomizing nozzles, and the water source in the water tank is pumped into the water pipe 201 by a water pump. The cleaning nozzles 202 spray the cleaning water in the water pipe 201 to form a water curtain at the cleaning station 101, clean the thin sheet material on the cleaning station 101, and can reciprocate and clean the thin sheet material multiple times, effectively improving the cleaning effect of the thin sheet material.
[0033] In another embodiment, the water pipe 201 extends along the length direction of the conveying mechanism 1, and the reciprocating mechanism 3 drives the water pipe 201 to reciprocate along the width direction of the conveying mechanism 1; the extension direction of the water pipe 201 and the moving direction of the cleaning mechanism 2 driven by the reciprocating mechanism 3 are used to fully cover the thin sheet material in the width and length directions. By arranging a plurality of cleaning nozzles 202 on the water pipe 201, the cleaning nozzle 202 is a flat-mouthed atomizing nozzle, and the water source in the water tank is pumped into the water pipe 201 by a water pump. The cleaning nozzle 202 sprays the cleaning water in the water pipe 201 to form a water curtain at the cleaning station 101, clean the thin sheet material on the cleaning station 101, and can reciprocately clean the thin sheet material on the cleaning station 101, thereby effectively improving the cleaning effect of the thin sheet material.
[0034] In an exemplary embodiment of the present application, it also includes a cutting air mechanism 4, which is connected to the reciprocating mechanism 3. The cutting air mechanism 4 includes an air supply pipe 401 and a plurality of cutting air nozzles 402 evenly distributed along the length direction of the air supply pipe 401. The water supply pipe 201 and the air supply pipe 401 are arranged in sequence along the transmission direction of the conveying mechanism 1.
[0035] In this embodiment, the air supply pipe 401 extends along the width direction of the conveying mechanism 1, and the water supply pipe 201 and the air supply pipe 401 are arranged in sequence along the transmission direction of the conveying mechanism 1. The air supply pipe 401 is provided with a plurality of cutting air nozzles 402 along the length direction. The cutting air nozzles 402 compress air to make the cleaning water on the surface of the sheet material pass through the sheet material, thereby blowing off the mixed solution after cleaning on the sheet material, further ensuring the cleaning effect, and being able to preliminarily dry the cleaned sheet material, thereby improving the draining efficiency of the sheet material in the subsequent draining process.
[0036] In an exemplary embodiment of the present application, the conveying mechanism 1 includes a conveying bracket 102, and a conveying drive component 103 and a conveying transmission component 104 arranged on the conveying bracket 102. The conveying transmission component 104 has a plurality of supporting components 105 for supporting sheet materials evenly distributed along the transmission direction, and a water-permeable gap 106 is provided between two adjacent supporting components 105.
[0037] In this embodiment, the conveying mechanism 1 shown in the embodiment of the present application adopts a chain conveying mechanism 1, the conveying drive component 103 adopts a stepping motor, and the conveying transmission component 104 adopts a conveying chain. A bearing component 105 is arranged on the conveying chain at intervals of one link, and the bearing component 105 is a slat extending along the width direction of the conveying bracket 102. A water-permeable gap 106 is formed between two adjacent slats, and the wind cutting mechanism 4 can blow off the cleaning water on the sheet material through the water-permeable gap 106; the conveying drive component 103 adopts a stepping motor, and the conveying drive component 103 sets an operating program. After the sheet material is loaded from a fixed position, the cleaning device starts to run, and the conveying drive component 103 sends the sheet material to the cleaning station 101. According to the preset downtime of the conveying drive component 103 in the program, the cleaning mechanism 2 and the reciprocating mechanism 3 start to run, and the sheet material on the cleaning station 101 is reciprocated and cleaned during the downtime of the conveying drive component 103. When the conveying drive component 103 restarts to run, the cleaning mechanism 2 and the reciprocating mechanism 3 stop and wait during the running time of the conveying drive component 103.
[0038] In another exemplary embodiment, an in-place detection element is provided on the cleaning station 101. When the in-place detection element detects a signal of a sheet material, the in-place signal of the sheet material is fed back to the system, and the system issues an instruction to control the conveying drive component 103 to stop and wait, and the cleaning mechanism 2 and the reciprocating mechanism 3 start to run. After the cleaning mechanism 2 and the reciprocating mechanism 3 run for a preset cleaning time, the cleaning mechanism 2 and the reciprocating mechanism 3 stop, and the conveying drive component 103 is restarted to transport the sheet material until the in-place detection element detects a signal of a sheet material in-place again, and the conveying drive component 103 stops, and the cleaning mechanism 2 and the reciprocating mechanism 3 start to run.
[0039] In an exemplary embodiment of the present application, a water receiving tray 5 is further included. The water receiving tray 5 is disposed on the conveying bracket 102 . The water receiving tray 5 is used to collect liquid dripping from the water-permeable gap 106 .
[0040] In this embodiment, the water receiving tray 5 is arranged between the conveying section and the return section of the conveying mechanism 1, and is used to collect the cleaning water dripping on the thin sheet material to avoid causing a humid environment at the work site. In addition, the mixed solution after cleaning may contain toxic substances, which can be collected by the water receiving tray 5 and then centrally purified to avoid sewage discharge, which is beneficial to environmental protection and avoids health effects on on-site workers.
[0041] In an exemplary embodiment of the present application, the distance between the water receiving tray 5 and the conveying transmission component 104 gradually decreases along the transmission direction of the conveying mechanism 1 .
[0042] In this embodiment, the water receiving tray 5 is arranged at an angle. Since the flow rate of the washing water dripping on the sheet material at the washing station 101 is greater than that at other positions on the conveying mechanism 1, the part of the water receiving tray 5 located below the washing station 101 is used as a collection point to facilitate the collection and discharge of the washing water dripping from the sheet material.
[0043] In an exemplary embodiment of the present application, the reciprocating mechanism 3 includes a reciprocating driving component 301 and a reciprocating transmission component 302 , and the cleaning mechanism 2 and the air cutting mechanism 4 are both arranged on the reciprocating transmission component 302 .
[0044] In this embodiment, the reciprocating drive component 301 is a stepper motor, the reciprocating transmission component 302 is a chain, the water pipe 201 and the air pipe 401 are both arranged on the chain and extend along the width direction of the conveying mechanism 1, the reciprocating cleaning operation time of the reciprocating drive component 301 driving the cleaning mechanism 2 is the downtime of the conveying drive component 103, and the operation time of the conveying drive component 103 conveying a sheet of material to the cleaning station 101 is the downtime of the reciprocating drive component 301.
[0045] In an exemplary embodiment of the present application, a protective cover 6 is further included which is arranged around the cleaning station 101 , the reciprocating transmission component 302 is arranged inside the protective cover 6 , and the reciprocating drive component 301 is arranged outside the protective cover 6 .
[0046] In this embodiment, the shield 6 is arranged around the cleaning station 101, and an inlet and an outlet for the sheet material are reserved between the shield 6 and the conveying mechanism 1. The reciprocating transmission component 302 is arranged in the shield 6, that is, the cleaning mechanism 2 is arranged in the shield 6. The shield 6 can extend the retention time of the atomized water on the cleaning station 101, and as the concentration of the atomized water inside the shield 6 gradually increases, on the one hand, the cleaning efficiency and cleaning effect of the sheet material can be improved, and on the other hand, the water spraying amount of the cleaning mechanism 2 can be reduced according to the concentration of the atomized water in the shield 6, thereby effectively saving water resources.
[0047] In an exemplary embodiment of the present application, a circulation mechanism 7 is further included. The circulation mechanism 7 includes a filter component 701 and a circulation pump 702 . The filter component 701 is connected between the water receiving tray 5 and the circulation pump 702 . The circulation pump 702 is connected to the water delivery pipe 201 .
[0048] In this embodiment, a circulation mechanism 7 is provided between the water receiving tray 5 and the water supply pipe 201. The water receiving tray 5 recovers the mixed solution after washing the sheet material and filters it through the filter component 701, and then the mixed solution is pumped back to the water supply pipe 201 by the circulation pump 702. This can realize the online recycling of the washing water, avoid sewage discharge, and further save water resources.
[0049] In an exemplary embodiment of the present application, the water pipe 201 and the air pipe 401 both extend along the width direction of the conveying mechanism 1 , and the reciprocating mechanism 3 drives the water pipe 201 and the air pipe 401 to reciprocate along the length direction of the conveying mechanism 1 .
[0050] In this embodiment, the water pipe 201 and the air pipe 401 extend along the width direction of the conveying mechanism 1, and the reciprocating mechanism 3 drives the cleaning mechanism 2 and the air cutting mechanism 4 to move along the length direction of the conveying mechanism 1, thereby achieving comprehensive cleaning of the sheet material in the width direction and the length direction and blowing away of the cleaning water.
[0051] Working principle: by loading the sheet material at a fixed position, starting the cleaning device, the conveying drive component 103 transports the sheet material to the cleaning station 101. After the sheet material is in place, the conveying mechanism 1 stops and waits, the cleaning mechanism 2, the wind cutting mechanism 4 and the reciprocating mechanism 3 start working, the cleaning mechanism 2 sprays atomized water through the cleaning nozzle 202, and forms a water curtain on the cleaning station 101 to clean the sheet material, and the wind cutting nozzle 402 compresses air to blow off the mixed solution on the sheet material cleaned by the cleaning mechanism 2, ensuring that the cleaning water contacting the sheet material is clean liquid, effectively improving the cleaning of the sheet material The reciprocating mechanism 3 drives the cleaning mechanism 2 and the air cutting mechanism 4 to move back and forth along the length direction of the conveying mechanism 1, and the water pipe 201 and the air pipe 401 extend along the width direction of the conveying mechanism 1, so as to achieve comprehensive cleaning of the sheet material. After the reciprocating mechanism 3 runs for a set time, it stops and waits. At this time, the conveying drive component 103 is started again to transport the sheet material on the current cleaning station 101 out of the outlet of the protective cover 6, and transport the next sheet material to be cleaned from the entrance of the protective cover 6 to the cleaning station 101. After the sheet material is in place, the cleaning mechanism 2, the air cutting mechanism 4 and the reciprocating mechanism 3 repeat the above actions. The reciprocating mechanism 3 drives the cleaning mechanism 2 to move linearly back and forth along the horizontal plane on the cleaning station 101, so that the cleaning mechanism 2 can clean each sheet material on the cleaning station 101 multiple times, which effectively improves the cleaning effect of the sheet material, especially ensures the cleaning effect of large-sized sheet materials. By transporting the sheet material through the conveying mechanism 1, the flatness of the sheet material transportation can be effectively ensured, while the labor intensity of personnel is effectively reduced, the continuity of sheet material cleaning is improved, batch cleaning can be achieved, and the cleaning efficiency is improved.
[0052] The above embodiments are merely illustrative of the principles and effects of the present invention, and are not intended to limit the present invention. Anyone familiar with the technology may modify or alter the above embodiments without violating the spirit and scope of the present invention. Therefore, all equivalent modifications or alterations made by a person of ordinary skill in the art without departing from the spirit and technical concept disclosed by the present invention shall still be covered by the claims of the present invention.
Claims
1. A sheet material cleaning device, characterized in that: include: A conveying mechanism, used for conveying the sheet material, wherein a cleaning station is provided on the conveying mechanism; A cleaning mechanism, arranged corresponding to the cleaning station, and used for cleaning the sheet material; The reciprocating mechanism is connected to the cleaning mechanism, and the reciprocating mechanism is used to drive the cleaning mechanism to move linearly back and forth along a horizontal plane.
2. The sheet material cleaning device according to claim 1, characterized in that: The cleaning mechanism comprises a water pipe and a plurality of cleaning nozzles evenly distributed along the length direction of the water pipe.
3. The sheet material cleaning device according to claim 2, characterized in that: It also includes a wind cutting mechanism, which is connected to the reciprocating mechanism. The wind cutting mechanism includes an air supply pipe and a plurality of wind cutting nozzles evenly distributed along the length direction of the air supply pipe. The water supply pipe and the air supply pipe are arranged in sequence along the transmission direction of the conveying mechanism.
4. The sheet material cleaning device according to claim 2, characterized in that: The conveying mechanism comprises a conveying support, and a conveying driving component and a conveying transmission component arranged on the conveying support. The conveying transmission component has a plurality of bearing components for bearing sheet materials evenly distributed along the transmission direction, and a water-permeable gap is provided between two adjacent bearing components.
5. The sheet material cleaning device according to claim 4, characterized in that: It also includes a water receiving tray, which is arranged on the conveying bracket and is used to collect liquid dripping from the water-permeable gap.
6. The sheet material cleaning device according to claim 5, characterized in that: The distance between the water receiving tray and the conveying transmission component gradually decreases along the transmission direction of the conveying mechanism.
7. The sheet material cleaning device according to claim 3, characterized in that: The reciprocating mechanism comprises a reciprocating driving component and a reciprocating transmission component, and the cleaning mechanism and the wind cutting mechanism are both arranged on the reciprocating transmission component.
8. The sheet material cleaning device according to claim 7, characterized in that: It also includes a shield arranged around the cleaning station, the reciprocating transmission component is arranged inside the shield, and the reciprocating drive component is arranged outside the shield.
9. The sheet material cleaning device according to claim 5, characterized in that: It also includes a circulation mechanism, which includes a filtering component and a circulation pump. The filtering component is connected between the water receiving tray and the circulation pump, and the circulation pump is communicated with the water delivery pipe.
10. The sheet material cleaning device according to claim 3, characterized in that: The water pipe and the air pipe both extend along the width direction of the conveying mechanism, and the reciprocating mechanism drives the water pipe and the air pipe to reciprocate along the length direction of the conveying mechanism.