Emulsion reaction kettle cleaning device
By designing the emulsification reactor cleaning device, using the combination of lifting mechanism, cleaning mechanism and flushing mechanism, the existing reactor cleaning process is solved, and a fast and efficient cleaning effect is achieved.
Patent Information
- Application Number
- CN202421249898.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-03
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-06-03
AI Technical Summary
The cleaning process of the existing reactor is cumbersome, which improves the labor intensity of the operator and reduces the cleaning efficiency.
An emulsifying reactor cleaning device is designed, including a lifting mechanism, a cleaning mechanism and a flushing mechanism. The cleaning mechanism is driven to rotate through the output motor and the active bevel gear, and the inner wall of the reactor is cleaned by spraying water through the flushing mechanism.
It realizes rapid and efficient inner wall cleaning of the reactor, simplifies the operation process and reduces labor intensity.
Smart Images

Figure CN222491382U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of reactor cleaning, in particular to an emulsification reactor cleaning device. Background Art
[0002] A reactor is broadly understood as a container for physical or chemical reactions. Materials can be added to the reactor and placed under specific conditions so that the materials react to form new substances. After the reactor is used, the inner wall of the reactor usually needs to be cleaned.
[0003] After the existing reactor is used, the top cover of the reactor is usually removed by hand using a water pipe to flush the inside. This operation is troublesome, increases the labor intensity of the operator, and reduces the cleaning efficiency. Therefore, we propose an emulsification reactor cleaning device. Utility Model Content
[0004] In view of the above problems, the utility model provides an emulsification reactor cleaning device, which can solve the problems existing in the above background technology.
[0005] The technical solution of the utility model is:
[0006] An emulsification reactor cleaning device comprises a mounting base plate, the bottom end of the mounting base plate is fixedly connected to a universal wheel, one end of the top of the mounting base plate is fixedly connected to a fixed sleeve block, the inner side of the fixed sleeve block is movably connected to a lifting mounting arm, one side of the lifting mounting arm and one side of the fixed sleeve block are fixedly connected to a lifting mechanism, the top of the lifting mounting arm is fixedly connected to an output motor, the output end of the output motor is fixedly connected to an active bevel gear, the end of the lifting mounting arm is movably connected to a cleaning mechanism, and one end of the top of the lifting mounting arm is fixedly connected to a flushing mechanism.
[0007] In a further technical solution, the lifting mechanism includes a mounting bottom block on one side of the fixed sleeve block and a connecting top plate located on one side of the lifting mounting arm, and an electric telescopic rod is fixedly connected between the mounting bottom block and the connecting top plate.
[0008] In a further technical solution, a first reinforcing block is fixedly connected between the top of the mounting bottom block and one side of the fixed sleeve block, and a second reinforcing block is fixedly connected between the top of the connecting top plate and the lifting mounting arm.
[0009] In a further technical solution, fixed guide grooves are provided on both sides of the fixed sleeve block, and connecting guide blocks are fixedly connected to the front and rear surfaces of the bottom of the lifting installation arm.
[0010] In a further technical solution, the cleaning mechanism includes a connecting and mounting sleeve, the top of the connecting and mounting sleeve is fixedly connected to a driven bevel gear, the bottom end of the connecting and mounting sleeve is fixedly connected to a connecting top plate, the bottom end of the connecting top plate is fixedly connected to a fixed connecting arm, a cleaning rod is provided on the surface of the fixed connecting arm, and the bottom of the fixed connecting arm is fixedly connected to a connecting chassis.
[0011] In a further technical solution, a connection reinforcement rod is fixedly connected between the connection top plate and the connection bottom plate.
[0012] In a further technical solution, the flushing mechanism includes a connecting frame, the top of the connecting frame is connected to a connecting flange by bolts, the interior of the connecting flange is fixedly connected to a hollow cylinder, the hollow cylinder and the driven bevel gear, the connecting mounting sleeve and the interior of the connecting top plate are slidably fitted with each other, a water outlet hole is opened on the outer side of the lower surface of the hollow cylinder, and the top of the hollow cylinder is fixedly connected to a water pipe.
[0013] The beneficial effects of the utility model are:
[0014] 1. Through the provided lifting mechanism, cleaning mechanism and flushing mechanism, the lifting installation arm can drive the cleaning mechanism and flushing mechanism to move under the action of the lifting mechanism, and the cleaning mechanism can be quickly inserted into the interior of the emulsification reactor as a whole. The cleaning mechanism is driven by the output motor and the active bevel gear to rotate inside the reactor, and at the same time, the flushing mechanism adds water to the inside of the reactor, thereby cleaning the inside of the reactor;
[0015] 2. By cooperating with the mounting base and the universal wheels, the device can be quickly moved to the outside of the reactor, so that the device can be quickly moved to clean the inner wall of the reactor at different positions. The structure is simple and the operation is convenient. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the overall structure of an emulsification reactor cleaning device according to an embodiment of the utility model;
[0017] Figure 2 This is a schematic diagram of the lifting mechanism structure of an emulsification reactor cleaning device according to an embodiment of the utility model;
[0018] Figure 3 This is a schematic diagram of the exploded structure of an emulsification reactor cleaning device according to an embodiment of the utility model;
[0019] Figure 4 This is a schematic diagram of the structure of a connecting chassis of an emulsification reactor cleaning device according to an embodiment of the utility model;
[0020] Figure 5 The utility model is a schematic diagram of the structure of a flushing mechanism of an emulsification reactor cleaning device according to an embodiment of the utility model.
[0021] Description of reference numerals:
[0022] 1. Install the bottom plate; 2. Universal wheel; 3. Fixed sleeve block; 4. Lifting installation arm; 5. Lifting mechanism; 6. Output motor; 7. Active bevel gear; 8. Cleaning mechanism; 9. Flushing mechanism; 10. Fixed guide groove; 11. Connecting guide block; 12. Install the bottom block; 13. Electric telescopic rod; 14. Connecting top plate; 15. First reinforcement block; 16. Second reinforcement block; 17. Driven bevel gear; 18. Connecting installation sleeve; 19. Connecting top plate; 20. Fixed connecting arm; 21. Cleaning rod; 22. Connecting bottom plate; 23. Connecting reinforcement rod; 24. Connecting frame; 25. Connecting flange; 26. Hollow cylinder; 27. Water outlet; 28. Water pipe. DETAILED DESCRIPTION
[0023] The embodiments of the present utility model will be further described below in conjunction with the accompanying drawings.
[0024] Example:
[0025] like Figure 1-Figure 5 As shown, an emulsification reactor cleaning device comprises a mounting base plate 1, a universal wheel 2 is fixedly connected to the bottom end of the mounting base plate 1, a fixed sleeve block 3 is fixedly connected to the top end of the mounting base plate 1, a lifting mounting arm 4 is movably connected to the inner side of the fixed sleeve block 3, a lifting mechanism 5 is fixedly connected to one side of the lifting mounting arm 4 and one side of the fixed sleeve block 3, an output motor 6 is fixedly connected to the top of the lifting mounting arm 4, an active bevel gear 7 is fixedly connected to the output end of the output motor 6, a cleaning mechanism 8 is movably connected inside the end of the lifting mounting arm 4, and a flushing mechanism 9 is fixedly connected to the top end of the lifting mounting arm 4.
[0026] The working principle of the above technical solution is as follows:
[0027] During use, the whole can move under the action of the universal wheel 2, so that the installation base plate 1 can be located outside the reactor. At the same time, the lifting installation arm 4 is lifted and lowered by the lifting mechanism 5, so that the cleaning mechanism 8 can be located inside the reactor. Then the output motor 6 drives the active bevel gear 7, so that the cleaning mechanism 8 can rotate, and the flushing mechanism 9 flushes water into the reactor, so as to clean the inner wall of the reactor and is easy to operate.
[0028] In another embodiment, if Figure 2 As shown, the lifting mechanism 5 includes a mounting bottom block 12 on one side of the fixed sleeve block 3 and a connecting top plate 14 located on one side of the lifting mounting arm 4 , and an electric telescopic rod 13 is fixedly connected between the mounting bottom block 12 and the connecting top plate 14 .
[0029] The electric telescopic rod 13 can lift the connecting top plate 14, thereby lifting the lifting installation arm 4, and driving the cleaning mechanism 8 and the flushing mechanism 9 to move.
[0030] In another embodiment, if Figure 2 As shown, a first reinforcing block 15 is fixedly connected between the top of the mounting bottom block 12 and one side of the fixing sleeve block 3 , and a second reinforcing block 16 is fixedly connected between the top of the connecting top plate 14 and the lifting mounting arm 4 .
[0031] The first reinforcing block 15 can improve the use stability of the mounting bottom block 12 , and the second reinforcing block 16 can improve the use stability of the connecting top plate 14 .
[0032] In another embodiment, if Figure 2 As shown, fixed guide grooves 10 are provided on both sides of the fixed sleeve block 3, and connecting guide blocks 11 are fixedly connected to the front and rear surfaces of the bottom of the lifting installation arm 4.
[0033] When the lifting installation arm 4 is lifted or lowered inside the fixed sleeve block 3 , it can drive the connecting guide block 11 to be lifted or lowered inside the fixed guide groove 10 , thereby providing guidance.
[0034] In another embodiment, if Figure 3 As shown, the cleaning mechanism 8 includes a connecting and mounting sleeve 18, the top of the connecting and mounting sleeve 18 is fixedly connected to a driven bevel gear 17, the bottom end of the connecting and mounting sleeve 18 is fixedly connected to a connecting top plate 19, the bottom end of the connecting top plate 19 is fixedly connected to a fixed connecting arm 20, a cleaning rod 21 is provided on the surface of the fixed connecting arm 20, and the bottom of the fixed connecting arm 20 is fixedly connected to a connecting chassis 22.
[0035] The output motor 6 can drive the active bevel gear 7 so that the active bevel gear 7 can drive the driven bevel gear 17 to rotate, thereby driving the connecting sleeve 18, the connecting top plate 19, the fixed connecting arm 20, the cleaning rod 21 and the connecting bottom plate 22 to rotate, so that the cleaning rod 21 can brush and clean the inner wall of the reactor.
[0036] In another embodiment, if Figure 3 As shown, a connection reinforcement rod 23 is fixedly connected between the connection top plate 19 and the connection bottom plate 22 .
[0037] The connection strength between the connection top plate 19 and the connection bottom plate 22 can be improved by facilitating the connection of the reinforcing rod 23 .
[0038] In another embodiment, if Figure 5As shown, the flushing mechanism 9 includes a connecting frame 24, the top of which is connected to a connecting flange 25 by bolts, the interior of the connecting flange 25 is fixedly connected to a hollow cylinder 26, the hollow cylinder 26 and the interior of the driven bevel gear 17, the connecting mounting sleeve 18 and the connecting top plate 19 are slidably fitted with each other, a water outlet hole 27 is opened on the outer side of the lower surface of the hollow cylinder 26, and a water pipe 28 is fixedly connected to the top of the hollow cylinder 26.
[0039] The water delivery pipe 28 can deliver water to the inside of the hollow cylinder 26, so that the water can be output to the outside through the water outlet 27, and the water is sprayed on the inner wall of the reactor, so as to clean the inner wall of the reactor.
[0040] Working principle of the utility model: during use, firstly, the connecting top plate 14 is pushed up by the electric telescopic rod 13, so that the lifting installation arm 4 moves upward, driving the output motor 6, the active bevel gear 7, the cleaning mechanism 8 and the flushing mechanism 9 to move, and at the same time, the connecting guide block 11 can move inside the fixed guide groove 10, and then the device can be moved as a whole under the action of the universal wheel 2, so that the installation bottom plate 1 is located outside the reactor, and then the electric telescopic rod 13 is retracted, and the lifting installation arm 4, the lifting mechanism 5, the output motor 6, the active bevel gear 7 and the cleaning mechanism 8 are reset, so that the cleaning mechanism 8 can enter the interior of the reactor, Then, water can be transported to the inside of the hollow cylinder 26 through the water pipe 28, so that the water can be output to the outside through the water outlet 27, and the water is sprayed on the inner wall of the reactor, and the output motor 6 can drive the active bevel gear 7, so that the active bevel gear 7 can drive the driven bevel gear 17, so that the driven bevel gear 17 drives the connecting mounting sleeve 18, the connecting top plate 19, the fixed connecting arm 20, the cleaning rod 21, the connecting bottom plate 22 and the connecting reinforcing rod 23 to rotate. When the cleaning rod 21 is deflected, it can brush and clean the inner wall of the reactor. With the flushing of water, the inner wall of the reactor can be stably cleaned, and the operation is convenient and quick.
[0041] The above embodiments only express the specific implementation methods of the utility model, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the patent of the utility model. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model.
Claims
1. An emulsification reactor cleaning device, comprising a mounting base plate (1), characterized in that: The bottom end of the mounting base plate (1) is fixedly connected to a universal wheel (2); the top end of the mounting base plate (1) is fixedly connected to a fixed sleeve block (3); the inner side of the fixed sleeve block (3) is movably connected to a lifting mounting arm (4); one side of the lifting mounting arm (4) and one side of the fixed sleeve block (3) are fixedly connected to a lifting mechanism (5); the top of the lifting mounting arm (4) is fixedly connected to an output motor (6); the output end of the output motor (6) is fixedly connected to an active bevel gear (7); the end of the lifting mounting arm (4) is movably connected to a cleaning mechanism (8); and the top end of the lifting mounting arm (4) is fixedly connected to a flushing mechanism (9).
2. The emulsification reactor cleaning device according to claim 1, characterized in that: The lifting mechanism (5) comprises a mounting bottom block (12) on one side of the fixed sleeve block (3) and a connecting top plate (14) located on one side of the lifting mounting arm (4), and an electric telescopic rod (13) is fixedly connected between the mounting bottom block (12) and the connecting top plate (14).
3. The emulsification reactor cleaning device according to claim 2, characterized in that: A first reinforcing block (15) is fixedly connected between the top of the mounting bottom block (12) and one side of the fixed sleeve block (3), and a second reinforcing block (16) is fixedly connected between the top of the connecting top plate (14) and the lifting mounting arm (4).
4. The emulsification reactor cleaning device according to claim 1, characterized in that: Fixed guide grooves (10) are provided on both sides of the fixed sleeve block (3), and the front and rear surfaces of the bottom of the lifting installation arm (4) are fixedly connected to connecting guide blocks (11).
5. The emulsification reactor cleaning device according to claim 1, characterized in that: The cleaning mechanism (8) comprises a connecting and mounting sleeve (18), the top of the connecting and mounting sleeve (18) is fixedly connected to a driven bevel gear (17), the bottom of the connecting and mounting sleeve (18) is fixedly connected to a connecting top plate (19), the bottom of the connecting top plate (19) is fixedly connected to a fixed connecting arm (20), a cleaning rod (21) is provided on the surface of the fixed connecting arm (20), and the bottom of the fixed connecting arm (20) is fixedly connected to a connecting bottom plate (22).
6. The emulsification reactor cleaning device according to claim 5, characterized in that: A connection reinforcement rod (23) is fixedly connected between the connection top plate (19) and the connection bottom plate (22).
7. The emulsification reactor cleaning device according to claim 5, characterized in that: The flushing mechanism (9) comprises a connecting frame (24), the top of the connecting frame (24) is connected to a connecting flange (25) by bolts, the interior of the connecting flange (25) is fixedly connected to a hollow cylinder (26), the hollow cylinder (26) and the interior of the driven bevel gear (17), the connecting mounting sleeve (18) and the connecting top plate (19) are slidably fitted to each other, a water outlet hole (27) is provided on the outer side of the lower surface of the hollow cylinder (26), and the top of the hollow cylinder (26) is fixedly connected to a water pipe (28).