Continuous feeding mechanism for heating end part of long bar
By designing a continuous feeding mechanism for heating the end of the long rod material including a main bracket, a support plate group, an alignment device, a heating device and a transfer mechanism, the low efficiency, high labor intensity and unstable heating length in the prior art are solved. The problem of this achieves stable and orderly heating and efficient production of the rod end.
Patent Information
- Application Number
- CN202421260395.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-04
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-06-04
AI Technical Summary
The prior art has problems such as low efficiency, high labor intensity, and unstable heating length during the heating process of the end of the long rod material, and the back and forth of the robot has caused low production efficiency.
A continuous feeding mechanism for heating the end of the long rod material is designed, including a main bracket, a support plate group, an alignment device, a heating device and a transfer mechanism, and the stable and orderly heating of the rod material is achieved through these components.
It realizes stable and orderly heating of the end of the bar material, improves production efficiency, simplifies the mechanical structure, improves work efficiency, and facilitates automated continuous production.
Smart Images
Figure CN222492024U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of automation, in particular to a continuous feeding mechanism for heating the end of a long bar. Background Art
[0002] Due to processing requirements, many parts only need to heat the end part of the forging. Currently, most of them are heated manually and then forged, which has problems such as low efficiency, high labor intensity, and unstable heating length.
[0003] In order to solve the above technical problems, although robots are currently used for operation, the production efficiency still cannot meet the production needs due to the back and forth operation of the robots.
[0004] In view of the above problems, the utility model designs and manufactures a continuous feeding mechanism for heating the end of a long bar to overcome the above defects. Utility Model Content
[0005] In order to solve the problems existing in the prior art, the utility model provides a continuous feeding mechanism for heating the end of a long bar, which can ensure stable and orderly heating of the end of the bar.
[0006] In order to achieve the above-mentioned purpose, the technical solution adopted by the utility model is as follows: a continuous feeding mechanism for heating the end of a long bar material, comprising a main bracket, a support plate group is provided on the main bracket, the support plate group can support the bar material, the two ends of the bar material can extend out of the two sides of the support plate group, the support plate group is composed of a plurality of support vertical plates, and the upper end surface of each support vertical plate is uniformly provided with a plurality of blanking grooves along the length direction of the support vertical plate, and the bar material can fall into the blanking groove;
[0007] An alignment device is provided at one end of the support plate group, and the alignment device can align the ends of the bars on the support plate group;
[0008] A heating device is provided on the other side of the support plate group, and the heating device can heat the end of the bar material supported by the support plate group. A translation device is provided at the bottom of the heating device, and the translation device can drive the heating device to move;
[0009] It also includes a transfer mechanism, which can drive the bar materials on the support plate group to transfer from one blanking trough to another blanking trough adjacent to the conveying direction.
[0010] Preferably, a feeding device is provided at one end of the support plate group, and the feeding device can continuously convey the rods to the support plate group;
[0011] A discharge plate group is disposed at the other end of the support plate group. The discharge plate group includes a plurality of discharge vertical plates. The upper end surfaces of the discharge vertical plates are inclined downward along the discharge direction.
[0012] Preferably, the alignment device comprises an alignment bracket, the alignment bracket is provided with an alignment driving device, the alignment driving device is provided with an alignment sliding block, and the alignment sliding block is provided with an alignment pushing block.
[0013] Preferably, the transfer mechanism comprises a transverse moving bracket and a vertical moving bracket, and the vertical moving bracket can be raised and lowered on the main bracket;
[0014] The transverse moving bracket can slide transversely on the upper end of the vertical moving bracket, and the sliding direction of the transverse moving bracket is parallel to the length direction of the supporting vertical plate;
[0015] A plurality of transfer vertical plates are arranged above the transverse moving bracket, and a plurality of transfer material troughs are evenly distributed on the upper end surface of each transfer vertical plate along the length direction of the transfer vertical plate.
[0016] Preferably, the distance between two adjacent transfer troughs on the same transfer vertical plate is equal to the distance between two adjacent drop troughs on the support plate.
[0017] Preferably, the main support is provided with a vertical cylinder, and the vertical cylinder can drive the vertical moving support to rise and fall;
[0018] A vertical guide rail slider is provided between the main bracket and the vertical movement bracket.
[0019] Preferably, the vertical moving bracket is provided with a transverse moving cylinder, and the transverse moving cylinder can drive the transverse moving bracket to slide;
[0020] A transverse guide rail slider is provided between the bottom of the transverse moving bracket and the upper end surface of the vertical moving bracket.
[0021] Preferably, the height to which the transfer vertical plate is raised by the vertical cylinder is greater than the height of the supporting vertical plate.
[0022] Preferably, the moving distance of the transfer vertical plate achieved by the extension and retraction of the transverse cylinder is equal to the distance between two adjacent transfer troughs on the same transfer vertical plate.
[0023] Preferably, when the transverse movement cylinder is extended or retracted, the transfer groove on the transfer vertical plate overlaps with the blanking groove on the supporting vertical plate.
[0024] The utility model is beneficial in that:
[0025] 1. The utility model utilizes a transfer mechanism to realize the orderly transfer of the rods on the support plate group. On the one hand, the rods on the support plate group are aligned with the help of an alignment device to ensure the stability of the heated length of the ends of the rods. On the other hand, the translatable heating device ensures the heating of the rods without affecting the transfer of the rods.
[0026] 2. The utility model can realize respective actions through only a few cylinders, has a simple mechanical structure, stable performance, high working efficiency, and is convenient for docking with robots to realize automated continuous production. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 A top view of a continuous feeding mechanism for heating the end of a long bar;
[0028] Figure 2 It is a front view of a continuous feeding mechanism for heating the end of a long bar;
[0029] Figure 3 It is a schematic diagram of a continuous feeding mechanism for heating the end of a long bar;
[0030] Figure 4 It is a partial schematic diagram of a continuous feeding mechanism for heating the end of a long bar;
[0031] Figure 5 It is a cross-sectional view of a continuous feeding mechanism GG for heating the end of a long bar;
[0032] Figure 6 It is a schematic diagram of the transfer mechanism of the utility model;
[0033] Figure 7 It is a side view of the transfer mechanism of the utility model.
[0034] In the figure: 1-main bracket, 2-support plate group, 3-transfer mechanism, 4-alignment device, 5-heating device, 6-discharging plate group, 21-blank chute, 31-vertical bracket, 32-transverse bracket, 33-transfer vertical plate, 34-transfer chute, 35-transverse guide slider, 36-vertical guide slider, 37-vertical cylinder, 38-transverse cylinder, 41-alignment bracket, 42-alignment drive device, 43-alignment push block, 61-discharging vertical plate. DETAILED DESCRIPTION
[0035] In order to facilitate understanding by those skilled in the art, the present invention is further described below in conjunction with the accompanying drawings.
[0036] like Figures 1 to 7 As shown, a continuous feeding mechanism for heating the end of a long bar comprises a main support 1, on which a support plate group 2 is provided, on which a bar can be supported, and both ends of the bar can extend out of both sides of the support plate group 2, and the support plate group 2 is composed of a plurality of support vertical plates, and the upper surface of each support vertical plate is uniformly provided with a plurality of blanking grooves 21 along the length direction of the support vertical plate, and the bar can fall into the blanking groove 21, and the bottom of the blanking groove 21 is preferably a V-shaped groove to facilitate the positioning of the bar;
[0037] An alignment device 4 is provided at one end of the support plate group 2. The alignment device 4 can align the ends of the bars on the support plate group 2. The alignment device 4 is preferably arranged at one end of the support plate group 2 close to the loading position. The bars on the support plate group 2 are aligned with the help of the alignment device 4 to ensure the stability of the heated length of the ends of the bars. The alignment device 4 specifically includes an alignment bracket 41, an alignment drive device 42 is provided on the alignment bracket 41, an alignment slide is provided on the alignment drive device 42, and an alignment push block 43 is provided on the alignment slide;
[0038] A heating device 5 is provided on the other side of the support plate group 2. The heating device 5 is preferably arranged at one end of the support plate group 2 close to the discharge position. The heating device 5 can heat the end of the bar supported by the support plate group 2. A translation device is provided at the bottom of the heating device 5. The translation device can drive the heating device 5 to move. The setting of the translation device can avoid affecting the transfer of the bar;
[0039] It also includes a transfer mechanism 3, which can drive the rods on the support plate group 2 to transfer from one blanking trough 21 to another blanking trough 21 adjacent in the conveying direction. The transfer mechanism 3 is used to realize the orderly transfer of the rods on the support plate group 2.
[0040] Specifically, a feeding device is provided at one end of the support plate group 2, which can continuously transport the rods to the support plate group 2. A discharge plate group 6 is provided at the other end of the support plate group 2. The discharge plate group 6 includes a plurality of discharge vertical plates 61, and the upper end surface of the discharge vertical plate 61 is inclined downward along the discharge direction.
[0041] The transfer mechanism 3 of the utility model includes a transverse moving bracket 32 and a vertical moving bracket 31. The vertical moving bracket 31 can be raised and lowered on the main bracket 1, and the transverse moving bracket 32 can slide horizontally on the upper end of the vertical moving bracket 31. The sliding direction of the transverse moving bracket 32 is parallel to the length direction of the supporting vertical plate. A plurality of transfer vertical plates 33 are arranged above the transverse moving bracket 32. A plurality of transfer material troughs 34 are evenly distributed on the upper end surface of each transfer vertical plate 33 along the length direction of the transfer vertical plate 33. The distance between two adjacent transfer material troughs 34 on the same transfer vertical plate 33 is equal to the distance between two adjacent blanking troughs 21 on the supporting plate.
[0042] The utility model is provided with a vertical cylinder 37 on the main support 1, which can drive the vertical moving support 31 to rise and fall, and a vertical guide rail slider 36 is provided between the main support 1 and the vertical moving support 31. A transverse cylinder 38 is provided on the vertical moving support 31, which can drive the transverse moving support 32 to slide, and a transverse guide rail slider 35 is provided between the bottom of the transverse moving support 32 and the upper end surface of the vertical moving support 31. The height of the transfer plate 33 raised by the vertical cylinder 37 is greater than the height of the supporting plate. The moving distance of the transfer plate 33 achieved by the extension and contraction of the transverse cylinder 38 is equal to the distance between two adjacent transfer troughs 34 on the same transfer plate 33. When the transverse cylinder 38 is extended or retracted, the transfer trough 34 on the transfer plate 33 overlaps with the blanking trough 21 on the supporting plate.
[0043] The entire structure can achieve its own movements through only a few cylinders. It has a simple mechanical structure, stable performance, high working efficiency, and is convenient for docking with robots to realize automated continuous production.
[0044] It should be understood that the purpose of these embodiments is only to illustrate the utility model and is not intended to limit the protection scope of the utility model. In addition, it should also be understood that after reading the technical content of the utility model, those skilled in the art can make various changes, modifications and / or variations to the utility model, and all of these equivalent forms also fall within the protection scope defined by the claims attached to this application.
Claims
1. A continuous feeding mechanism for heating the end of a long bar, characterized in that: It includes a main support, on which a support plate group is provided, on which a bar can be supported, and both ends of the bar can extend out of the two sides of the support plate group, and the support plate group is composed of a plurality of support vertical plates, and the upper surface of each support vertical plate is provided with a plurality of blanking grooves along the length direction of the support vertical plate, and the bar can fall into the blanking groove; An alignment device is provided at one end of the support plate group, and the alignment device can align the ends of the bars on the support plate group; A heating device is provided on the other side of the support plate group, and the heating device can heat the end of the bar material supported by the support plate group. A translation device is provided at the bottom of the heating device, and the translation device can drive the heating device to move; It also includes a transfer mechanism, which can drive the bar materials on the support plate group to transfer from one blanking trough to another blanking trough adjacent to the conveying direction.
2. A continuous feeding mechanism for heating the end of a long bar according to claim 1, characterized in that: A feeding device is provided at one end of the support plate group, and the feeding device can continuously convey the rods to the support plate group; A discharge plate group is disposed at the other end of the support plate group. The discharge plate group includes a plurality of discharge vertical plates. The upper end surfaces of the discharge vertical plates are inclined downward along the discharge direction.
3. A continuous feeding mechanism for heating the end of a long bar according to claim 1, characterized in that: The alignment device comprises an alignment bracket, an alignment driving device is arranged on the alignment bracket, an alignment sliding block is arranged on the alignment driving device, and an alignment pushing block is arranged on the alignment sliding block.
4. A continuous feeding mechanism for heating the end of a long bar according to claim 1, characterized in that: The transfer mechanism includes a transverse moving bracket and a vertical moving bracket, and the vertical moving bracket can be raised and lowered on the main bracket; The transverse moving bracket can slide transversely on the upper end of the vertical moving bracket, and the sliding direction of the transverse moving bracket is parallel to the length direction of the supporting vertical plate; A plurality of transfer vertical plates are arranged above the transverse moving bracket, and a plurality of transfer material troughs are evenly distributed on the upper end surface of each transfer vertical plate along the length direction of the transfer vertical plate.
5. A continuous feeding mechanism for heating the end of a long bar according to claim 4, characterized in that: The distance between two adjacent transfer slots on the same transfer vertical plate is equal to the distance between two adjacent drop slots on the support plate.
6. A continuous feeding mechanism for heating the end of a long bar according to claim 4, characterized in that: The main support is provided with a vertical cylinder, and the vertical cylinder can drive the vertical moving support to rise and fall; A vertical guide rail slider is provided between the main bracket and the vertical movement bracket.
7. A continuous feeding mechanism for heating the end of a long bar according to claim 6, characterized in that: The vertical moving bracket is provided with a transverse moving cylinder, and the transverse moving cylinder can drive the transverse moving bracket to slide; A transverse guide rail slider is provided between the bottom of the transverse moving bracket and the upper end surface of the vertical moving bracket.
8. A continuous feeding mechanism for heating the end of a long bar according to claim 7, characterized in that: The height to which the transfer vertical plate is raised by the vertical cylinder is greater than the height of the supporting vertical plate.
9. A continuous feeding mechanism for heating the end of a long bar according to claim 7, characterized in that: The moving distance of the transfer vertical plate achieved by the extension and retraction of the transverse cylinder is equal to the distance between two adjacent transfer troughs on the same transfer vertical plate.
10. A continuous feeding mechanism for heating the end of a long bar according to claim 7, characterized in that: When the transverse movement cylinder is extended or retracted, the transfer groove on the transfer vertical plate overlaps with the blanking groove on the supporting vertical plate.