High-stability deformed steel bar shearing device

By designing a high-stability rebar shear device that automatically adjusts the spacing of the fixtures, the problems of long fixture replacement time and poor shear quality in the prior art are solved, and a more efficient and stable rebar shear process is achieved, and the maintenance of the rebar shearing process is maintained. Clean the working environment.

CN222492351UActive Publication Date: 2025-02-18ZHE JIANG GUAN FU SHI YE YOU XIAN GONG SI
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Patent Information

Application Number
CN202420358099.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-27
Publication Date
2025-02-18
Estimated Expiration
2034-02-27

AI Technical Summary

Technical Problem

The existing rebar shearing devices need to replace different sizes of fixtures when cutting rebar of different sizes, resulting in wasted time, and the shearing process is prone to deformation and irregular shapes of shears, affecting subsequent processing and use.

Method used

A high-stability rebar shear device is designed. Through the cooperation of slide plates, limit rods, clamping plates and motors, the automatic adjustment of fixture spacing can be achieved, and the rebar of different sizes can be clamped and the working environment can be maintained through the vacuum cleaner device. Cleanliness.

Benefits of technology

The device can significantly save time in replacing the clamp, reduce the occurrence of shear deformation and irregular shapes, improve shear quality and efficiency, and provide a clean working environment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of deformed steel bar machining, and discloses a high-stability deformed steel bar shearing device which comprises a support, a workbench is fixedly connected to the bottom of the support, two sliding grooves are formed in the inner side of the workbench, a streamline groove is formed in the workbench, a first motor is fixedly connected to the inner wall of the streamline groove, and a second motor is fixedly connected to the inner wall of the streamline groove. The output end of the first motor is fixedly connected with a rotating rod, the two ends of the rotating rod are rotationally connected with connecting rods, the other ends of the two connecting rods are rotationally connected with sliding plates, and the tops of the sliding plates are fixedly connected with connecting blocks. According to the thread steel cutting device, through mutual cooperation of the sliding plate, the first motor, the connecting rod and other structures, the distance between the clamps is adjusted, then the clamps can clamp thread steel of different sizes, the thread steel is fixed to the workbench, and compared with the prior art that clamps of different sizes need to be replaced when the thread steel of different sizes is cut, the work efficiency is improved. And more time is saved.
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Description

Technical Field

[0001] The utility model relates to the technical field of threaded steel processing, in particular to a high-stability threaded steel shearing device. Background Art

[0002] The rebar shearing device is a device used to cut rebar. Rebar is usually used in buildings, bridges and other engineering structures. Therefore, it needs to be cut to a fixed length at the construction site or steel processing plant for subsequent processing and use.

[0003] After searching, a Chinese patent application with the publication number of CN218134054U has been found to be related to a high-stability threaded steel shearing device, comprising a water tank (2) arranged above the threaded steel (1), a group of spray holes (2a) being arranged at the bottom of the water tank (2), the spray holes (2a) being arranged facing the head of the threaded steel (1), a cooling water external interface (2b) being arranged at the side of the water tank (2), and the cooling water external interface (2b) being connected to an external cooling water pipe (3). The utility model can be used normally by connecting an external cooling water pipe. After the cooling water is connected, the water source enters the spray water tank, and the cooling water in the water tank is sprayed uniformly at the position to be sheared at the threaded steel head through the spray holes at the bottom at the same rate, so that the temperature of this position is rapidly cooled, so that the shearing temperature of the position to be sheared at the position to be sheared after reaching the length setting machine is reduced to below 400°C, thereby effectively avoiding the phenomenon of the threaded steel head shearing head drooping.

[0004] Although the above patent can reduce the shearing temperature to below 400°C by externally connecting a cooling water pipe, thereby effectively avoiding the problem of the head of the threaded steel bar being bent when sheared, the above technology still has the disadvantage that when shearing threaded steel bars, it is necessary to replace clamps of different sizes to clamp the threaded steel bars according to the size of the threaded steel bars when cutting threaded steel bars of different sizes, which takes a lot of time. In addition, the shearing process is prone to large deformation and irregular shapes of the cuts, which makes the quality of the cuts difficult to control, affecting subsequent processing and use, and is not conducive to people's use. For this reason, we propose a high-stability threaded steel shearing device to solve the above problems. Utility Model Content

[0005] In order to make up for the above shortcomings, the utility model provides a high-stability threaded steel shearing device, which aims to solve the problem that when existing threaded steel shearing devices shear threaded steel, it is necessary to replace clamps of different sizes when cutting threaded steel of different sizes, which takes a lot of time and is not conducive to people's use.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a high-stability threaded steel shearing device comprises a bracket, a workbench is fixedly connected to the bottom of the bracket, two slide grooves are provided on the inner side of the workbench, a streamline groove is provided inside the workbench, a first motor is fixedly connected to the inner wall of the streamline groove, a rotating rod is fixedly connected to the output end of the first motor, both ends of the rotating rod are rotatably connected to connecting rods, the other ends of the two connecting rods are rotatably connected to a slide plate, a connecting block is fixedly connected to the top of the slide plate, a splint is fixedly connected to the top of the connecting block, a dust removal component is fixedly connected to the outer side of the bracket, an installation groove is provided on the inner side of the bracket, a second motor is fixedly connected to the inside of the installation groove, a threaded rod is fixedly connected to the output end of the second motor, a slider is threadedly connected to the outer side of the threaded rod, a cylinder is fixedly connected to the bottom side of the slider, a tool holder is fixedly connected to the output end of the cylinder, a third motor is fixedly connected to the outer side of the tool holder, and a blade is fixedly connected to the output end of the third motor.

[0007] Through the above technical solution, the first motor is started to drive the rotating rod to rotate, thereby causing the connecting rod to move, so that the slide plate moves under the limit of the limit rod, and then the connecting block moves in the slide groove, thereby causing the two clamps to move, so that the rubber pad on the clamp clamps the threaded steel bar, thereby realizing the stable movement of the connecting block and the clamp driven by the slide plate on the limit rod.

[0008] Furthermore, the dust removal component includes a suction fan and a filter box, both of which are fixedly connected to the outside of the bracket, the output end of the suction fan is fixedly connected to an air outlet pipe, the inner side of the filter box is fixedly connected to a plurality of filter screens, one side of the filter box is fixedly connected to an air inlet pipe, and the other end of the air inlet pipe is fixedly connected to a dust hood.

[0009] Through the above technical solution, the suction fan is started, so that the suction fan passes through the dust hood, and then the dust on the workbench is sucked into the air outlet pipe, so that the dust enters the filter box and is filtered through multiple filters, so that the staff can have a clean working environment when working.

[0010] Furthermore, one end of the air outlet pipe is connected to the interior of the filter box.

[0011] Through the above technical solution, the air from the suction fan enters the filter box.

[0012] Furthermore, the outer side of the sliding block is in contact with the inner wall of the mounting groove, and the end of the threaded rod away from the second motor is movably connected to the inner wall of the mounting groove through a bearing.

[0013] Through the above technical solution, the connecting block inside the streamline groove can be driven by the internal mechanism, thereby driving the clamping plate to move.

[0014] Furthermore, the longitudinal section of the connecting block is square, and the outer side of the connecting block is slidably connected to the inner wall of the sliding groove.

[0015] Through the above technical solution, the connecting block is driven by the first motor to drive the connecting rod, thereby driving the sliding plate to move stably in the sliding groove.

[0016] Furthermore, the inner through holes of the two slide plates are slidably connected with limit rods, and the two ends of the limit rods are fixedly connected to the inner wall of the streamline groove.

[0017] Through the above technical solution, the slide plate driven by the first motor can smoothly drive the limit block and the clamping plate to move outside the limit rod.

[0018] Furthermore, the bottom of the clamping plate is fixedly connected to the top of the workbench, and an anti-slip pad is arranged on the outer side of the clamping plate.

[0019] Through the above technical solution, the clamping plate can clamp the threaded steel bar on the workbench through the anti-slip pad.

[0020] Furthermore, universal wheels are installed at the four corners of the bottom end of the workbench.

[0021] Through the above technical solution, the universal wheel can drive a high-stability threaded steel shearing device to change locations.

[0022] The utility model has the following beneficial effects:

[0023] 1. In the utility model, the spacing of the clamps is adjusted by the mutual cooperation of the slide plate, the limit rod, the clamp, the first motor, the connecting rod and other structures, so that the clamps can clamp threaded steel bars of different sizes, thereby fixing the threaded steel bars on the workbench. Compared with the prior art that requires replacing clamps of different sizes when cutting threaded steel bars of different sizes, it saves more time.

[0024] 2. In the utility model, through the mutual cooperation of the dust hood, filter box, filter net, suction fan, air inlet, air outlet pipe and other structures, the suction fan can suck the dust and debris cut by the blade into the filter box through the dust hood, so that the staff can have a clean working environment when working, which is convenient for people to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 A three-dimensional diagram of a high-stability threaded steel shearing device proposed by the utility model;

[0026] Figure 2 A cross-sectional view of a bracket of a high-stability threaded steel shearing device proposed by the utility model;

[0027] Figure 3 A cross-sectional view of a workbench of a high-stability threaded steel shearing device proposed by the utility model;

[0028] Figure 4 A cross-sectional view of a filter box of a high-stability threaded steel shearing device proposed in the utility model;

[0029] Figure 5 This is a schematic diagram of the air inlet pipe structure of a high-stability threaded steel shearing device proposed by the utility model.

[0030] Legend:

[0031] 1. Bracket; 2. Cylinder; 3. Blade; 4. Dust hood; 5. Clamp; 6. Slide; 7. Workbench; 8. Universal wheel; 9. Mounting slot; 10. Threaded rod; 11. Slide plate; 12. Limit rod; 13. Connecting rod; 14. Rotating rod; 15. First motor; 16. Filter box; 17. Filter net; 18. Air inlet duct; 19. Air outlet duct; 20. Suction fan; 21. Second motor; 22. Slider; 23. Streamline trough; 24. Connecting block; 25. Third motor; 26. Knife holder. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0033] Reference Figure 1 , Figure 2 and Figure 3 The utility model provides an embodiment: a high-stability threaded steel shearing device, comprising a bracket 1, a workbench 7 is fixedly connected to the bottom of the bracket 1, two slide grooves 6 are provided on the inner side of the workbench 7, a streamline groove 23 is provided inside the workbench 7, a first motor 15 is fixedly connected to the inner wall of the streamline groove 23, a rotating rod 14 is fixedly connected to the output end of the first motor 15, both ends of the rotating rod 14 are rotatably connected to the connecting rod 13, the other ends of the two connecting rods 13 are rotatably connected to a slide plate 11, a connecting block 24 is fixedly connected to the top of the connecting block 24, a splint 5 is fixedly connected to the top of the bracket 1, a dust removal component is fixedly connected to the outer side of the bracket 1, and the longitudinal section of the connecting block 24 is square.

[0034] Specifically, when it is necessary to clamp the threaded steel bar, the first motor 15 is started to drive the rotating rod 14, and then drive the connecting rod 13 to move on the outside of the limit rod 12, so that the slide plate 11 moves under the limit of the limit rod 12, so that the connecting block 24 moves in the slide groove 6, and then the clamp 5 moves, so that the clamp 5 moves toward the threaded steel bar, and the threaded steel bar is clamped by the anti-slip pad on the clamp 5. The threaded steel bar is a steel bar with threads, and the usual specifications are HRB335 and HRB400, so that the spacing of the clamps can be adjusted, and the clamps can clamp threaded steel bars of different sizes, so that the threaded steel bars are fixed on the workbench. Compared with the prior art, when cutting threaded steel bars of different sizes, it is necessary to replace clamps of different sizes, which saves more time.

[0035] Reference Figure 1 and Figure 5 The outer side of the connecting block 24 is slidably connected to the inner wall of the slide groove 6, the inner through holes of the two slide plates 11 are slidably connected to the limit rod 12, the two ends of the limit rod 12 are fixedly connected to the inner wall of the streamline groove 23, the bottom of the splint 5 is fixedly connected to the top of the workbench 7, and an anti-slip pad is provided on the outer side of the splint 5.

[0036] Specifically, the connecting rod 13 moves under the action of the rotating rod 14 driven by the first motor 15, thereby driving the slide plate to move. The slide plate 11 drives the connecting block 24 to move in the slide groove under the action of the limiting rod 12, thereby driving the clamping plate 5 to clamp the threaded steel bar on the workbench 7 through the anti-slip pad.

[0037] Reference Figure 1 , Figure 2 and Figure 5 A mounting groove 9 is provided on the inner side of the bracket 1, and a second motor 21 is fixedly connected inside the mounting groove 9, and a threaded rod 10 is fixedly connected to the output end of the second motor 21, and a slider 22 is threadedly connected to the outer side of the threaded rod 10, and a cylinder 2 is fixedly connected to the bottom side of the slider 22, and a tool holder 26 is fixedly connected to the bottom of the cylinder 2, and a third motor 25 is fixedly connected to the outer side of the tool holder 26, and a blade 3 is fixedly connected to the output end of the third motor 25, and the outer side of the slider 22 is in contact with the inner wall of the mounting groove 9, and the end of the threaded rod 10 away from the second motor 21 is movably connected to the inner wall of the mounting groove 9 through a bearing.

[0038] Specifically, when it is necessary to cut the rebar, the third motor 25 is started to drive the blade 3 to rotate. At the same time, the second motor 21 is started to drive the threaded rod to rotate, and then the slider 22 is driven to move left and right, so that the cylinder 2, the tool holder 26, the blade 3 and the third motor 25 move, and then accurately reach the top of the rebar. At this time, the cylinder 2 is started, so that the output end of the cylinder 2 drives the tool holder 26 to move downward, and then the blade cuts the rebar, thereby clamping the rebar, and then the rebar is fixed on the workbench, so that the position of the blade cutting the rebar can be adjusted.

[0039] Reference Figure 1 , Figure 4 and Figure 5 The dust removal component includes a suction fan 20 and a filter box 16, both of which are fixedly connected to the outside of the bracket 1, the output end of the suction fan 20 is fixedly connected to an air outlet pipe 19, the inner side of the filter box 16 is fixedly connected to a plurality of filter screens 17, one side of the filter box 16 is fixedly connected to an air inlet pipe 18, the other end of the air inlet pipe 18 is fixedly connected to a dust hood 4, and one end of the air outlet pipe 19 is connected to the inside of the filter box 16.

[0040] Specifically, by starting the suction fan 20, the dust is driven into the dust hood, so that the dust enters the filter box 16 through the air inlet pipe 18, and then the dust is filtered through the filter net 17, so that clean air is blown to the workbench, and the dust on the workbench is removed.

[0041] Reference Figure 1 , Figure 2 and Figure 5 Universal wheels 8 are installed at the four corners of the bottom end of the workbench 7.

[0042] Specifically, a high-stability threaded steel shearing device is driven by the universal wheel 8 to change the working scene.

[0043] Working principle: when it is necessary to cut the rebar, start the first motor 15 so that the output end of the first motor 15 drives the rotating rod 14 to rotate, thereby driving the connecting rod 13 to move, and then driving the slide plate 11 to move under the limit of the limit rod 12, thereby driving the connecting block 24 to move in the slide groove 6, so that the two clamps 5 are fitted together, so that the rubber pads on the clamps 5 clamp the rebar, and then the clamp can clamp rebars of different sizes, so that the rebar is fixed on the workbench. Compared with the prior art, it is necessary to replace clamps of different sizes when cutting rebars of different sizes, which saves more time.

[0044] When it is necessary to cut the rebar, the third motor 25 is started to drive the blade 3 to rotate, and the cylinder 2 is started at this time, so that the blade 3 descends to cut the rebar. When it is necessary to adjust the cutting position of the blade, the second motor 21 is started to drive the threaded rod 10 to rotate, and then the slider 22 is driven to move, thereby driving the cylinder 2 and the blade 3 thereon to move, thereby achieving the requirement of adjusting the cutting position.

[0045] In addition, a lot of dust will be generated when cutting threaded steel bars. At this time, by starting the suction fan 20, the filter box 16 reaches a negative pressure state, so that the dust hood 4 sucks in the dust generated when cutting the threaded steel bars, and then enters the filter box 16 through the air inlet pipe 18, so that the dust is filtered through multiple filter screens 17 and then discharged, thereby ensuring that the staff can have a clean working environment when working, which is convenient for people to use.

[0046] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A high-stability threaded steel shearing device, comprising a bracket (1), characterized in that: The bottom of the bracket (1) is fixedly connected to a workbench (7), the inner side of the workbench (7) is provided with two slide grooves (6), the interior of the workbench (7) is provided with a streamline groove (23), the inner wall of the streamline groove (23) is fixedly connected to a first motor (15), the output end of the first motor (15) is fixedly connected to a rotating rod (14), both ends of the rotating rod (14) are rotatably connected to connecting rods (13), the other ends of the two connecting rods (13) are rotatably connected to a slide plate (11), the top of the slide plate (11) is fixedly connected to a connecting block (24), the top of the connecting block (24) is fixedly connected to a clamp The support (1) is provided with a plate (5), a dust removal component is fixedly connected to the outer side of the support (1), a mounting groove (9) is provided on the inner side of the support (1), a second motor (21) is fixedly connected to the inside of the mounting groove (9), a threaded rod (10) is fixedly connected to the output end of the second motor (21), a slider (22) is threadedly connected to the outer side of the threaded rod (10), a cylinder (2) is fixedly connected to the bottom side of the slider (22), a tool holder (26) is fixedly connected to the output end of the cylinder (2), a third motor (25) is fixedly connected to the outer side of the tool holder (26), and a blade (3) is fixedly connected to the output end of the third motor (25).

2. A high stability threaded steel shearing device according to claim 1, characterized in that: The dust removal component comprises a suction fan (20) and a filter box (16); the suction fan (20) and the filter box (16) are both fixedly connected to the outside of the bracket (1); the output end of the suction fan (20) is fixedly connected to an air outlet pipe (19); the inner side of the filter box (16) is fixedly connected to a plurality of filter screens (17); one side of the filter box (16) is fixedly connected to an air inlet pipe (18); and the other end of the air inlet pipe (18) is fixedly connected to a dust hood (4).

3. A high stability threaded steel shearing device according to claim 2, characterized in that: One end of the air outlet pipe (19) is communicated with the interior of the filter box (16).

4. A high stability threaded steel shearing device according to claim 1, characterized in that: The outer side of the sliding block (22) fits against the inner wall of the mounting groove (9), and the end of the threaded rod (10) away from the second motor (21) is movably connected to the inner wall of the mounting groove (9) via a bearing.

5. A high stability threaded steel shearing device according to claim 1, characterized in that: The longitudinal section of the connecting block (24) is square, and the outer side of the connecting block (24) is slidably connected to the inner wall of the sliding groove (6).

6. A high stability threaded steel shearing device according to claim 1, characterized in that: The inner through holes of the two slide plates (11) are slidably connected to limit rods (12), and the two ends of the limit rods (12) are fixedly connected to the inner wall of the streamline groove (23).

7. A high stability threaded steel shearing device according to claim 1, characterized in that: The bottom of the clamping plate (5) is slidably connected to the top of the workbench (7), and an anti-slip pad is arranged on the outer side of the clamping plate (5).

8. A high stability threaded steel shearing device according to claim 1, characterized in that: Universal wheels (8) are installed at the four corners of the bottom end of the workbench (7).

Citation Information

Patent Citations

  • Device for preventing head of deformed steel bar from bending during shearing

    CN218134054U