Tin wire with improved structure

By adding antioxidant coating, lead-tin alloy layer, reinforced metal core and rosin core to the tin wire body, combined with the structural design of the mounting frame and the outlet assembly, the problems of deformation and disconnection of the tin wire during the transmission process are solved. Improves welding quality and tin delivery stability.

CN222492685UActive Publication Date: 2025-02-18SHENZHEN XINHONGTAI TIN CO LTD
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Patent Information

Application Number
CN202420825210.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-20
Publication Date
2025-02-18
Estimated Expiration
2034-04-20

AI Technical Summary

Technical Problem

The existing tin wires are prone to deformation and disconnection during the transmission and feeding process, and the waterproofing effect is average, which affects the welding quality.

Method used

The tin wire body is adopted including an antioxidant coating, a lead-tin alloy layer, a reinforced metal core and a rosin core. The structural design of the tin wire is improved and the tin feeding stability is improved through the mounting frame, adjustment screw, clamping disc and outlet assembly. sex.

Benefits of technology

The strength and welding quality of the tin wire are improved, the wire breakage is reduced, and the tin delivery stability and waterproof effect are improved through enhanced friction and anti-rust coating.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a solder wire with an improved structure, and particularly relates to the field of solder wires, the solder wire comprises a mounting rack, thread bushings penetrate through the two sides of the mounting rack, adjusting screw rods penetrate through the thread bushings, clamping discs are arranged on the two sides of the interior of the mounting rack, and a solder wire cylinder is clamped between the clamping discs; and a tin wire body is wound on the tin wire barrel, a connecting plate is fixed to one end of the mounting frame, a wire outlet assembly is mounted in the center of the connecting plate, and the wire outlet end of the tin wire body penetrates through the wire outlet assembly. The tin wire body comprises the anti-oxidation coating, the lead-tin alloy layer, the reinforced metal core and the rosin core, the rosin core can improve wettability and expansibility of the tin wire and further improve welding quality of the tin wire, the reinforced metal core can improve strength of the tin wire body and enable the tin wire body to be not prone to breakage, and the anti-oxidation coating can prevent the tin wire body from being damaged. And the tin wire can be effectively prevented from being rusted during use.
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Description

Technical Field

[0001] The utility model relates to the field of tin wires, and more specifically, to a tin wire with improved structure. Background Art

[0002] Tin wire, also known as solder wire, is composed of tin alloy and additives. Different types of solder wires have different additives. The additive part is to improve the auxiliary heat conduction of the solder wire during the welding process, remove oxidation, reduce the surface tension of the welded material, remove oil stains on the surface of the welded material, and increase the welding area. The characteristic of solder wire is that it is a tin alloy wire with a certain length and diameter. It can be used with an electric soldering iron or laser in the welding of electronic components.

[0003] After searching, the existing patent (publication number: CN211804484U) discloses a structurally improved tin wire, including a tin wire body, the tin wire body includes a metal reinforcing base layer, a gallium-aluminum alloy, a tin-lead alloy and a core filling powder, the outer side of the core filling powder is fixedly connected with a tin-lead alloy, the outer side of the tin-lead alloy is fixedly connected with a gallium-aluminum alloy, and the outer side of the gallium-aluminum alloy is sleeved with a metal reinforcing base layer. The utility model solves the problem that the tin wire on the existing market does not have a good use effect through the tin wire body, the outer protective coating, the metal reinforcing base layer, the gallium-aluminum alloy, the tin-lead alloy, the core filling powder, the rust-proof coating, the alloy body, the hydrophobic coating and the anti-oxidation coating. The main body of the tin wire is made of a tin-lead composite alloy, which is soft in texture and is easily deformed and flattened during the transmission and feeding process, affecting the welding quality. At the same time, the waterproof effect is general, and too much water on the surface is easy to cause poor welding effect and affect the welding quality.

[0004] The outer wall of the existing tin wire is usually smooth, and the tin feeding equipment is prone to slipping when feeding tin, resulting in unsmooth tin feeding and even reverse wire withdrawal. In addition, the tensile strength of the existing tin wire is generally low. When using it, the tin wire is often broken when it is directly pulled, affecting the operation progress. At the same time, the above-cited patent documents do not propose relevant solutions to solve the above problems;

[0005] Therefore, a tin wire with improved structure is proposed to solve the above problems. Utility Model Content

[0006] In order to overcome the above-mentioned defects of the prior art, an embodiment of the utility model provides a tin wire with improved structure to solve the problems raised in the above-mentioned background technology.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a structurally improved tin wire, comprising a mounting frame, threaded sleeves are passed through both sides of the mounting frame, and adjusting screws are passed through the threaded sleeves, clamping discs are arranged on both sides of the mounting frame, and a tin wire barrel is clamped between the clamping discs, a tin wire body is wound around the tin wire barrel, a connecting plate is fixed at one end of the mounting frame, and an outlet assembly is installed at the central position of the connecting plate, and the outlet end of the tin wire body passes through the outlet assembly;

[0008] The tin wire body comprises an anti-oxidation coating, a lead-tin alloy layer, a reinforced metal core and a rosin core. The lead-tin alloy layer is arranged on the outer side of the reinforced metal core, and the rosin core is evenly arranged in the lead-tin alloy layer on the outer periphery of the reinforced metal core. The outer surface of the lead-tin alloy layer is sprayed with an anti-oxidation coating.

[0009] Preferably, the end of the adjusting screw away from the tin wire barrel is designed in a cross shape, and the adjusting screw is rotationally connected to the clamping disk.

[0010] Preferably, the strengthening metal core is a gallium-aluminum alloy, and the cross-sectional diameter of the strengthening metal core is 0.5 mm.

[0011] Preferably, four rosin cores are provided, and the rosin cores are distributed in a ring array around the outer periphery of the reinforced metal core.

[0012] Preferably, the cross-sectional diameter of the lead-tin alloy layer is 3 mm, and grooves are evenly formed on the outer side of the lead-tin alloy layer.

[0013] Preferably, the outlet assembly includes a wire barrel and a wire horn, and the wire barrel and the wire horn are designed for integral mold injection molding, the wire barrel is threadedly connected to the connecting plate, and the end of the wire horn close to the tin wire barrel has a larger diameter.

[0014] Preferably, a clamping plate is evenly installed inside the wire tube through a spring, and barbs are evenly arranged on the inner side of the clamping plate, and the barbs are embedded in the groove.

[0015] Technical effects and advantages of the utility model:

[0016] 1. Compared with the prior art, the tin wire body of the structurally improved tin wire includes an anti-oxidation coating, a lead-tin alloy layer, a reinforced metal core and a rosin core, wherein the rosin core can improve the wettability and expansibility of the tin wire, further improve the quality of tin wire welding, the reinforced metal core can improve the strength of the tin wire body, making it not easy to break, the anti-oxidation coating can effectively prevent the tin wire from rusting during use, and avoid the situation where the rust affects the welding quality, and the grooves on the surface of the tin wire body can increase the friction between it and the tin feeding equipment, so that it is not easy to slip when feeding the tin.

[0017] 2. Compared with the prior art, the structure-improved tin wire is provided with a mounting frame, an adjusting screw, a clamping disc and a wire outlet assembly. The adjusting screw can be rotated to bring the clamping disc closer to clamp the tin wire barrel, and the clamping disc and the adjusting screw are rotatably connected. When the tin wire is in operation, the tin wire body is pulled out, and the tin wire barrel can be rotated to reduce the force on the tin wire body, so that the tin wire is not easy to break. A clamping plate is provided in the wire outlet assembly, and barbs are provided on the inner side of the clamping plate. When the tin wire is used up, the clamping plate and the barbs can clamp the tin wire body to avoid reverse wire withdrawal, which is convenient for the next operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the structure of the utility model.

[0019] Figure 2 This is a schematic diagram of the structure of the mounting frame of the utility model.

[0020] Figure 3 This is a schematic diagram of the structure of the wire assembly of the utility model.

[0021] Figure 4 This is a schematic diagram of the structure of the adjusting screw of the utility model.

[0022] Figure 5 It is a schematic cross-sectional view of the tin wire body of the utility model.

[0023] The accompanying drawings are marked as follows: 1. mounting frame; 2. adjusting screw; 3. tin wire barrel; 4. tin wire body; 401. anti-oxidation coating; 402. lead-tin alloy layer; 403. reinforced metal core; 404. rosin core; 405. groove; 5. connecting plate; 6. threaded sleeve; 7. outlet assembly; 701. wire barrel; 702. wire horn; 8. clamping plate; 9. barb; 10. clamping disk. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] Embodiment 1

[0026] As attached Figure 1 and Figure 5The structure-improved tin wire shown in the figure comprises a mounting frame 1, threaded sleeves 6 are passed through both sides of the mounting frame 1, and adjusting screws 2 are passed through the threaded sleeves 6, clamping plates 10 are arranged on both sides of the mounting frame 1, and a tin wire barrel 3 is clamped between the clamping plates 10, a tin wire body 4 is wound around the tin wire barrel 3, a connecting plate 5 is fixed at one end of the mounting frame 1, and an outlet assembly 7 is installed at the central position of the connecting plate 5, and the outlet end of the tin wire body 4 passes through the outlet assembly 7;

[0027] The tin wire body 4 includes an anti-oxidation coating 401, a lead-tin alloy layer 402, a reinforced metal core 403 and a rosin core 404. The lead-tin alloy layer 402 is arranged on the outside of the reinforced metal core 403, and the rosin core 404 is evenly arranged in the lead-tin alloy layer 402 on the outer periphery of the reinforced metal core 403. The outer surface of the lead-tin alloy layer 402 is sprayed with an anti-oxidation coating 401.

[0028] Among them: the rosin core 404 can improve the wettability and expansibility of the tin wire, further improving the quality of tin wire welding, the reinforced metal core 403 can improve the strength of the tin wire body 4, making it not easy to break, and the anti-oxidation coating 401 can effectively prevent the tin wire from rusting during use, thereby avoiding the situation where rust affects the welding quality.

[0029] Embodiment 2

[0030] Based on the first embodiment, the solution in the first embodiment is further detailed in combination with the following specific working methods. Figures 1 to 5 As shown, see the following description for details:

[0031] As a preferred embodiment, the end of the adjusting screw 2 away from the tin wire barrel 3 is designed in a cross shape, and the adjusting screw 2 and the clamping disk 10 are rotatably connected; further, the cross-shaped design is convenient for manual adjustment, and the rotatable connection design allows the clamping disk 10 to rotate. When the tin wire is in operation, the tin wire body 4 is pulled out and the tin wire barrel 3 can rotate, thereby reducing the force on the tin wire body 4 and making it less likely to break.

[0032] As a preferred embodiment, the reinforcing metal core 403 is a gallium-aluminum alloy, and the cross-sectional diameter of the reinforcing metal core 403 is 0.5 mm; further, the 0.5 mm gallium-aluminum alloy has high strength, which can improve the strength of the tin wire body 4 and make it less likely to break.

[0033] As a preferred embodiment, four rosin cores 404 are provided, and the rosin cores 404 are distributed in a ring array around the reinforced metal core 403; further, the four rosin cores 404 are evenly distributed, which can effectively improve the wettability and expansibility of the tin wire, and further improve the quality of tin wire welding.

[0034] As a preferred embodiment, the cross-sectional diameter of the lead-tin alloy layer 402 is 3 mm, and grooves 405 are evenly opened on the outer side of the lead-tin alloy layer 402; further, the design of the grooves 405 can increase the friction between the tin wire and the tin feeding equipment, making it less likely to slip when feeding the tin.

[0035] As a preferred embodiment, the wire outlet assembly 7 includes a wire barrel 701 and a wire horn 702, and the wire barrel 701 and the wire horn 702 are designed for integrated mold injection molding, the wire barrel 701 is threadedly connected to the connecting plate 5, and the wire horn 702 has a larger diameter at one end close to the tin wire barrel 3; further, the design of the wire horn 702 makes it easier for the tin wire to enter the wire barrel 701, the tin wire is not easy to bend, and the wire feeding effect is better.

[0036] As a preferred embodiment, the inside of the wire tube 701 is evenly installed with a clamp 8 through a spring, and the inner side of the clamp 8 is evenly provided with barbs 9, and the barbs 9 are embedded in the groove 405; further, when the tin wire is used, the clamp 8 and the barbs 9 can clamp the tin wire body 4 to avoid reverse wire retreat, which is convenient for the next operation.

[0037] The working process of the utility model is as follows:

[0038] When in use, place the tin wire barrel 3 between the two clamping disks 10, rotate the adjusting screw 2, so that the clamping disk 10 clamps the tin wire barrel 3, and the outlet end of the tin wire body 4 is passed from the wire horn 702 to the wire barrel 701 and out, and its internal clamping plate 8 and barb 9 clamp the tin wire body 4 under the action of the spring, so that it can only be pulled outward but cannot be pushed backward. When in use, the tin wire body 4 is pulled out, and the tin wire barrel 3 can be rotated to reduce the force on the tin wire body 4. The rosin core 404 can improve the wettability and expansibility of the tin wire, and further improve the quality of tin wire welding. The reinforced metal core 403 can improve the strength of the tin wire body 4, making it not easy to break, and the anti-oxidation coating 401 can effectively prevent the tin wire from rusting during use.

[0039] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.

Claims

1. A structurally improved tin wire, comprising a mounting frame (1), characterized in that: Threaded sleeves (6) are passed through both sides of the mounting frame (1), and adjusting screws (2) are passed through the threaded sleeves (6). Clamping disks (10) are provided on both sides of the mounting frame (1), and a tin wire barrel (3) is clamped between the clamping disks (10). A tin wire body (4) is wound around the tin wire barrel (3). A connecting plate (5) is fixed to one end of the mounting frame (1), and an outlet assembly (7) is installed at the central position of the connecting plate (5). The outlet end of the tin wire body (4) passes through the outlet assembly (7); The tin wire body (4) comprises an anti-oxidation coating (401), a lead-tin alloy layer (402), a strengthening metal core (403) and a rosin core (404); the lead-tin alloy layer (402) is arranged on the outer side of the strengthening metal core (403); the rosin core (404) is evenly arranged in the lead-tin alloy layer (402) on the outer periphery of the strengthening metal core (403); and the outer surface of the lead-tin alloy layer (402) is sprayed with the anti-oxidation coating (401).

2. The structure-improved tin wire according to claim 1, characterized in that: The end of the adjusting screw (2) away from the tin wire barrel (3) is designed in a cross shape, and the adjusting screw (2) and the clamping disk (10) are rotatably connected.

3. The structure-improved tin wire according to claim 1, characterized in that: The strengthening metal core (403) is a gallium-aluminum alloy, and the cross-sectional diameter of the strengthening metal core (403) is 0.5 mm.

4. The structure-improved tin wire according to claim 1, characterized in that: Four rosin cores (404) are provided, and the rosin cores (404) are distributed on the periphery of the reinforced metal core (403) in a ring array.

5. The structure-improved tin wire according to claim 1, characterized in that: The cross-sectional diameter of the lead-tin alloy layer (402) is 3 mm, and grooves (405) are evenly formed on the outer side of the lead-tin alloy layer (402).

6. The structure-improved tin wire according to claim 1, characterized in that: The outlet assembly (7) comprises a wire barrel (701) and a wire horn (702), and the wire barrel (701) and the wire horn (702) are of an integral mold injection molding design, the wire barrel (701) is threadedly connected to the connecting plate (5), and the wire horn (702) has a larger diameter at one end close to the tin wire barrel (3).

7. The structure-improved tin wire according to claim 6, characterized in that: The inside of the wire tube (701) is evenly installed with a clamping plate (8) through a spring, and the inner side of the clamping plate (8) is evenly provided with barbs (9), and the barbs (9) are embedded in the groove (405).

Citation Information

Patent Citations

  • Solder wire with improved structure

    CN211804484U