Welding device for wire and cable processing
By designing a wire and cable welding device including a variety of drive motors, threaded screws and hydraulic rods, the problem of the inability to align and adjust the misaligned cable joints in the prior art is solved, and the stability and automated operation of welding are achieved.
Patent Information
- Application Number
- CN202421294892.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-06
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-06-06
AI Technical Summary
The existing welding devices for wire and cable processing cannot align and adjust the two sets of wire and cable joints before welding, resulting in unstable welding.
A welding device including a support base, a threaded lead screw, a first drive motor, a moving seat, a lifting electric rod, a housing, a rotating ring, a driven wheel, a driving wheel and a second drive motor are designed. Through the coordinated operation of these components, the device can rotate, lift and translate the wire and cable, thereby enabling alignment and adjustment of the misaligned joints.
The device enables precise alignment and adjustment of wire and cable joints before welding, improves welding stability and reliability, and simplifies the use process through automated operations.
Smart Images

Figure CN222492848U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of production and processing of electric wires and cables, in particular to a welding device for processing electric wires and cables. Background Art
[0002] Wires and cables are common products in the national economy, mainly used to transmit electrical energy, information and realize electromagnetic energy conversion. They are usually composed of one or more insulated cores, and their respective coatings, total protective layers and outer sheaths. The manufacture of wires and cables involves a variety of processes, such as drawing, twisting, coating and welding. With the rapid development of urban infrastructure construction and national economy in my country, the wire and cable industry has developed rapidly. In the joint processing of wires and cables or the manufacture of special equipment, welding equipment is needed, and welding technology is used to ensure the firmness and reliability of the connection.
[0003] Common welding devices for wire and cable processing are usually composed of structures such as a welding base, a welding mold, a feed trough, a cover plate, a welding mechanism, and a control system. Align the two cables to be welded and fix them in a welding mold or a fixture, start the welding device, and use a welding gun or a welding head to heat the cable joint so that the metal at the joint melts and fuses together. This is the common structure and use of welding devices for wire and cable processing. When it is necessary to weld the cable joint, the traditional welding device for wire and cable processing will not be stable because it cannot perform all-round welding on the welding point. For example, patent number CN220740000U is a welding platform for wire and cable processing. The cable is placed between the arc clamp and the chuck so that the two cable joints are in contact, and the arc clamp is moved downward by an electric push rod for clamping and fixing. The motor rotates the drive shaft, the drive shaft rotates the gear, and the gear rotates the gear ring, thereby rotating the clamped cable, and performing all-round welding on the joint of the cable through the welding head, so that the welding is more thorough. However, this method can only clamp, fix and rotate the cable, which makes the device single-function and unable to perform alignment and adjustment operations between two sets of misaligned wire and cable connectors before welding. Therefore, a welding device for wire and cable processing is proposed. Utility Model Content
[0004] 1. Technical issues to be solved
[0005] In view of the deficiencies of the prior art, the utility model provides a welding device for wire and cable processing to solve the technical problem that it is impossible to perform alignment and adjustment operations between two groups of misaligned wire and cable connectors before welding.
[0006] (II) Technical solution
[0007] In order to achieve the above-mentioned purpose, the utility model provides the following technical solution: a welding device for wire and cable processing, comprising:
[0008] A support base, and threaded screws arranged on both sides of the support base, which are coaxially connected to a first drive motor, and a sliding block is sleeved on the surface of the threaded screw;
[0009] The movable seat is arranged on both sides of the top of the supporting base and connected to the sliding block, and the front and rear ends of the top of the movable seat are both equipped with lifting electric rods, and are connected to an outer cover shell, the inner cavity of the outer cover shell is rotatably connected to a rotating ring, and the outer side of the rotating ring is connected to a driven wheel, and a driving wheel is meshed on the top of the driven wheel, and the driving wheel is coaxially connected to a second driving motor;
[0010] The annular shell is arranged on the inner side of the outer cover shell and connected with the rotating ring, and the front and back sides of the annular shell are both installed with the first hydraulic rod, and the telescopic ends of the first hydraulic rod extend inward through the outer wall of the annular shell and are connected with a clamp. By adding the wires and cables inside the annular shell, and clamping and fixing the wires and cables by the first hydraulic rod and the clamp, the second drive motor drives the rotating ring to rotate in the inner cavity of the outer cover shell through the driving wheel and the driven wheel, so that the annular shell drives the wires and cables to rotate, and the lifting electric rod drives the outer cover shell and the wires and cables to be lifted and adjusted on the moving seat, the first drive motor drives the threaded screw to rotate, and the sliding block drives the moving seat and the wires and cables to translate according to the direction of the threaded screw. On the one hand, the device can rotate, lift and translate the wires and cables, ensuring that the alignment and adjustment operation can be performed between the two sets of misaligned wire and cable connectors before welding; on the other hand, it can be operated automatically, which is convenient for use and adjustment.
[0011] Preferably, the first drive motor is arranged on both sides of the back of the support base, and the second drive motor is arranged at the top center of the outer cover shell. The first drive motor drives the threaded screw to rotate on the support base, and the second drive motor drives the driving wheel to rotate at the top of the outer cover shell.
[0012] Preferably, an outer frame plate is longitudinally mounted at the top center of the support base, and a hydraulic cylinder is additionally provided at the top center of the outer frame plate. The hydraulic cylinder drives the connection structure at the top of the outer frame plate to perform lifting and lowering adjustment.
[0013] Preferably, the telescopic end of the hydraulic cylinder extends downward through the top of the outer frame plate and is connected to a welding head, and guide plates are added to the front and rear ends of the inner cavity of the outer frame plate. The hydraulic cylinder drives the welding head to be raised and lowered at the top of the outer frame plate, so that two groups of wires and cables can be welded.
[0014] Preferably, the inner side of the guide plate is evenly provided with suction heads, and the guide plate and the suction heads are connected, and the upper and lower parts of the outer side of the guide plate are both transversely installed with guide rods, which penetrate the outer frame plate and extend outward. The guide plate can absorb the gas generated during the welding process through the suction heads, and the guide plate can move horizontally along the outer frame plate through the guide rods.
[0015] Preferably, a second hydraulic rod is installed at the center of the front and back sides of the outer frame plate, and the telescopic end of the second hydraulic rod is connected to the material guide plate. A suction fan is installed at the upper and lower parts of the center of the front and back sides of the outer frame plate, and is connected to the material guide plate. The second hydraulic rod drives the material guide plate and the guide rod to move on the outer frame plate, and approaches the welding head, and the suction fan generates suction at the suction head through the material guide plate. On the one hand, the gas generated during the welding process can be absorbed to avoid affecting the inhalation of nearby workers; on the other hand, the suction head is close to the welding head to fully absorb the welding gas.
[0016] (III) Beneficial effects
[0017] Compared with the prior art, the utility model provides a welding device for wire and cable processing, which has the following beneficial effects:
[0018] The welding device for processing wires and cables is configured such that the wires and cables are added to the interior of an annular shell, and the first hydraulic rod and the clamp clamp the wires and cables, and the second drive motor drives the rotating ring to rotate in the inner cavity of the outer cover shell through the driving wheel and the driven wheel, so that the annular shell drives the wires and cables to rotate, and the lifting electric rod drives the outer cover shell and the wires and cables to be lifted and lowered on the moving seat, the first drive motor drives the threaded screw to rotate, and the sliding block drives the moving seat and the wires and cables to translate according to the direction of the threaded screw. In this way, on the one hand, the device can rotate, lift and translate the wires and cables, so as to ensure that the two groups of misaligned wire and cable connectors can be aligned and adjusted before welding; on the other hand, the automated operation is convenient for use and adjustment. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0020] Figure 2 This is a schematic diagram of the bidirectional lead screw and its connection structure of the utility model;
[0021] Figure 3 This is a schematic diagram of the right side view of the outer cover shell and its connection structure of the utility model;
[0022] Figure 4 This is a schematic diagram of the internal structure of the outer frame plate of the utility model in cross-section.
[0023] In the figure: 1. support base; 2. threaded screw; 3. first drive motor; 4. moving seat; 5. lifting electric rod; 6. outer cover shell; 61. rotating ring; 7. driven wheel; 8. driving wheel; 9. second drive motor; 10. annular shell; 11. first hydraulic rod; 12. clamp; 13. outer frame plate; 14. hydraulic cylinder; 15. welding head; 16. guide plate; 17. suction head; 18. guide rod; 19. second hydraulic rod; 20. suction fan. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] The utility model provides a technical solution, a welding device for wire and cable processing, comprising: Figure 1 , Figure 2 , a support base 1, and threaded screws 2 arranged on both sides of the support base 1, and coaxially connected to a first drive motor 3, and a sliding block is sleeved on the surface of the threaded screw 2;
[0026] See also Figure 2 , a moving seat 4 is arranged on both sides of the top of the supporting base 1 and is connected to the sliding block, and a lifting electric rod 5 is installed at the front and rear ends of the top of the moving seat 4, and is connected to an outer cover shell 6, the inner cavity of the outer cover shell 6 is rotatably connected to a rotating ring 61, and the outer side of the rotating ring 61 is connected to a driven wheel 7, and a driving wheel 8 is meshed on the top of the driven wheel 7, and the driving wheel 8 is coaxially connected to a second driving motor 9;
[0027] See also Figure 3, the annular shell 10 is arranged on the inner side of the outer cover shell 6 and connected with the rotating ring 61, and the front and back sides of the annular shell 10 are both installed with the first hydraulic rod 11, and the telescopic ends of the first hydraulic rod 11 extend inward through the outer wall of the annular shell 10 and are connected with the clamp 12. By adding the wires and cables inside the annular shell 10, and clamping and fixing the wires and cables by the first hydraulic rod 11 and the clamp 12, the second drive motor 9 drives the rotating ring 61 to rotate in the inner cavity of the outer cover shell 6 through the driving wheel 8 and the driven wheel 7, so that the annular shell 10 drives the wires and cables to rotate, and the lifting electric rod 5 drives the outer cover shell 6 and the wires and cables on the moving seat 4 to lift and adjust, the first drive motor 3 drives the threaded screw 2 to rotate, and the sliding block drives the moving seat 4 and the wires and cables to translate according to the direction of the threaded screw 2. On the one hand, the device can rotate, lift and translate the wires and cables, ensuring that the alignment and adjustment operation can be performed between the two sets of misaligned wire and cable joints before welding; on the other hand, it can be operated automatically, which is convenient for use and adjustment.
[0028] See also Figure 2 The first drive motor 3 is arranged on both sides of the back of the support base 1, and the second drive motor 9 is arranged at the top center of the outer cover shell 6. The first drive motor 3 drives the threaded screw 2 to rotate on the support base 1, and the second drive motor 9 drives the driving wheel 8 to rotate at the top of the outer cover shell 6.
[0029] See also Figure 1 The outer frame plate 13 is longitudinally installed at the top center of the support base 1, and a hydraulic cylinder 14 is additionally provided at the top center of the outer frame plate 13. The hydraulic cylinder 14 drives the connecting structure at the top of the outer frame plate 13 to perform lifting and lowering adjustment.
[0030] See also Figure 4The telescopic end of the hydraulic cylinder 14 extends downward through the top of the outer frame plate 13 and is connected to a welding head 15, and a guide plate 16 is added to the front and rear ends of the inner cavity of the outer frame plate 13. The hydraulic cylinder 14 drives the welding head 15 to be raised and lowered at the top of the outer frame plate 13, so that two groups of wires and cables can be welded. The inner side of the guide plate 16 is evenly provided with a suction head 17, and the guide plate 16 and the suction head 17 are connected. The upper and lower parts of the outer side of the guide plate 16 are horizontally installed with a guide rod 18, which extends outward through the outer frame plate 13. The guide plate 16 can absorb the gas generated during the welding process through the suction head 17, and the guide plate 16 can move horizontally along the outer frame plate 13 through the guide rod 18. A second hydraulic rod 19 is installed at the center of the front and back sides of the outer frame plate 13, and the telescopic end of the second hydraulic rod 19 is connected to the guide plate 16. A suction fan 20 is installed at the upper and lower parts of the center of the front and back sides of the outer frame plate 13, and is connected to the guide plate 16. The second hydraulic rod 19 drives the guide plate 16 and the guide rod 18 to move on the outer frame plate 13, and approaches the welding head 15, and the suction fan 20 generates suction at the suction head 17 through the guide plate 16. On the one hand, the gas generated during the welding process can be sucked to avoid affecting the inhalation of nearby workers; on the other hand, the suction head 17 is close to the welding head 15 to fully absorb the welding gas.
[0031] This solution: by adding wires and cables inside the annular shell 10, and clamping and fixing the wires and cables by the first hydraulic rod 11 and the clamp 12, the second drive motor 9 drives the rotating ring 61 to rotate in the inner cavity of the outer cover shell 6 through the driving wheel 8 and the driven wheel 7, so that the annular shell 10 drives the wires and cables to rotate, the lifting electric rod 5 drives the outer cover shell 6 and the wires and cables to be lifted and adjusted on the moving seat 4, the first drive motor 3 drives the threaded screw 2 to rotate, and the sliding block drives the moving seat 4 and the wires and cables to translate according to the direction of the threaded screw 2. The hydraulic cylinder 14 drives the welding head 15 to be lifted and adjusted at the top of the outer frame plate 13, and the two groups of wires and cables are welded. The second hydraulic rod 19 drives the guide plate 16 and the guide rod 18 on the outer frame plate 13 to move and approach the welding head 15, and the suction fan 20 generates suction at the suction head 17 through the guide plate 16, and absorbs the gas generated during the welding process.
[0032] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A welding device for wire and cable processing, characterized in that: include: A support base (1), and threaded screws (2) arranged on both sides of the support base (1), and coaxially connected to a first drive motor (3), and a sliding block is sleeved on the surface of the threaded screw (2), and a welding head (15) is added directly above the top of the support base (1); The movable seat (4) is arranged on both sides of the top of the supporting base (1) and is connected to the sliding block. The front and rear ends of the top of the movable seat (4) are both equipped with lifting electric rods (5) and are connected to an outer cover shell (6). The inner cavity of the outer cover shell (6) is rotatably connected to a rotating ring (61), and the outer side of the rotating ring (61) is connected to a driven wheel (7). A driving wheel (8) is meshed with the top of the driven wheel (7), and the driving wheel (8) is coaxially connected to a second driving motor (9); The annular shell (10) is arranged on the inner side of the outer cover shell (6) and is connected to the rotating ring (61). The front and back sides of the annular shell (10) are both equipped with first hydraulic rods (11). The telescopic ends of the first hydraulic rods (11) penetrate the outer wall of the annular shell (10) and extend inwardly, and are connected to clamps (12).
2. A welding device for wire and cable processing according to claim 1, characterized in that: The first drive motor (3) is arranged on both sides of the back side of the support base (1), and the second drive motor (9) is arranged at the top center position of the outer cover shell (6).
3. A welding device for wire and cable processing according to claim 1, characterized in that: An outer frame plate (13) is longitudinally mounted at the top center of the support base (1), and a hydraulic cylinder (14) is additionally provided at the top center of the outer frame plate (13).
4. A welding device for wire and cable processing according to claim 3, characterized in that: The telescopic end of the hydraulic cylinder (14) passes through the top of the outer frame plate (13) and extends downward, and is connected to the welding head (15), and guide plates (16) are provided at the front and rear ends of the inner cavity of the outer frame plate (13).
5. A welding device for wire and cable processing according to claim 4, characterized in that: Suction heads (17) are evenly arranged on the inner side surface of the guide plate (16), and the guide plate (16) and the suction heads (17) are in communication with each other. Guide rods (18) are transversely installed on the upper and lower parts of the outer side surface of the guide plate (16), and extend outward through the outer frame plate (13).
6. A welding device for wire and cable processing according to claim 5, characterized in that: A second hydraulic rod (19) is installed at the center of the front and back sides of the outer frame plate (13), and the telescopic end of the second hydraulic rod (19) is connected to the material guide plate (16). Suction fans (20) are installed at the upper and lower parts of the center of the front and back sides of the outer frame plate (13) and are connected to the material guide plate (16).
Citation Information
Patent Citations
Welding platform for wire and cable processing
CN220740000U