Engine cylinder sleeve taking-out device

By designing the engine cylinder liner extraction device, using the combination of the motor drive turntable and hydraulic cylinder push plate, the problem of low disassembly efficiency of existing cylinder liner is solved, rapid disassembly and convenient maintenance are achieved, and work efficiency and safety are improved.

CN222492964UActive Publication Date: 2025-02-18LIAOGANG HOLDING (YINGKOU) CO LTD MACHINERY BRANCH
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Patent Information

Application Number
CN202421125158.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-22
Publication Date
2025-02-18
Estimated Expiration
2034-05-22

AI Technical Summary

Technical Problem

The existing engine cylinder liner removal method is inefficient, the workers consume a lot of physical strength, and it is easy to cause cylinder liner damage and safety accidents.

Method used

An engine cylinder liner extraction device is designed, and the turntable is driven by a motor, combined with the hydraulic cylinder push plate, the clamp and the fixed cylinder to achieve rapid removal of the cylinder liner.

Benefits of technology

It realizes rapid disassembly of engine cylinder liners, improves work efficiency, reduces physical consumption, reduces the risk of cylinder liners damage and safety accidents, and facilitates disassembly and repair of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of engine cylinder sleeves, and discloses an engine cylinder sleeve taking-out device which comprises an installation barrel, a fixing plate is fixedly connected to the interior of the installation barrel, a handle is fixedly connected to the upper surface of the fixing plate, and a hydraulic oil cylinder is fixedly connected to the lower surface of the fixing plate. The output end of the hydraulic oil cylinder is fixedly connected with a push plate, the outer wall of the push plate is fixedly connected with a connecting cylinder, the outer wall of the connecting cylinder is fixedly connected with a first inserting ring, the outer wall of the first inserting ring is fixedly connected with a sliding block, and the outer wall of the first inserting ring and the outer wall of the sliding block are both slidably connected into the mounting cylinder. According to the engine cylinder sleeve dismounting device, the motor drives the rotating disc to rotate, then the connecting plate pushes out the clamping plate till the clamping plate is tightly attached to the inner wall of the cylinder sleeve, meanwhile, the hydraulic oil cylinder pushes the push plate to drive the clamping plate to push the cylinder sleeve till the cylinder sleeve slides out of an engine, and the problem that an existing engine cylinder sleeve is slow and inconvenient to dismount when dismounted and maintained is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of engine cylinder sleeves, in particular to an engine cylinder sleeve removal device. Background Art

[0002] The engine cylinder liner is an important component in the internal combustion engine, used to contain the high temperature and high pressure gas formed by the reciprocating motion of the piston. It is usually made of wear-resistant alloy cast iron or aluminum alloy, with good thermal conductivity and wear resistance. The design and material selection of the engine cylinder liner have a great influence on the engine performance and life. They are usually designed according to the engine type and purpose, and play a vital role in engine maintenance and care.

[0003] The conventional method for disassembling the cylinder liner of an engine is that a worker manually hits the cylinder liner from four directions with a crowbar to loosen the edge of the cylinder liner and then remove the cylinder liner. This manual disassembly method may fail to lift the cylinder liner at best, or directly damage the cylinder liner at worst. The worker will consume too much physical strength during long-term work, and may easily hurt his fingers, thus causing safety accidents and low work efficiency. Utility Model Content

[0004] The utility model aims to solve the shortcomings in the prior art and proposes an engine cylinder liner removal device, aiming to improve the problem that the existing engine cylinder liner is slow and inconvenient to remove during disassembly and maintenance.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: an engine cylinder liner removal device comprises a mounting cylinder, a fixing plate is fixedly connected inside the mounting cylinder, a handle is fixedly connected to the upper surface of the fixing plate, a hydraulic cylinder is fixedly connected to the lower surface of the fixing plate, a push plate is fixedly connected to the output end of the hydraulic cylinder, the outer wall of the push plate is fixedly connected to the connecting cylinder, the outer wall of the connecting cylinder is fixedly connected to a first plug ring, the outer wall of the first plug ring is fixedly connected to a sliding block, the outer walls of the first plug ring and the sliding block are both slidably connected to the inside of the mounting cylinder, the inside of the connecting cylinder is slidably connected to a second plug ring, the outer wall of the second plug ring is fixedly connected to the fixing cylinder, the outer wall of the fixing cylinder is fixedly connected to a bottom cylinder, the inside of the bottom cylinder is fixedly connected to a motor, the output end of the motor is fixedly connected to a turntable, the inside of the turntable is rotatably connected to a connecting plate, the outer wall of the connecting plate is rotatably connected to a clamping plate, the outer wall of the clamping plate is slidably connected to the inside of the fixing cylinder, and the outer wall of the fixing cylinder is provided with a mounting assembly.

[0006] Furthermore, the mounting assembly comprises a mounting ring, the interior of the mounting ring is fixedly connected to the outer wall of the fixing tube, and the outer wall of the connecting tube is slidably connected to the interior of the mounting ring.

[0007] Furthermore, a connecting frame is fixedly connected to the interior of the mounting ring, and a rotating shaft is rotatably connected to the outer wall of the connecting frame.

[0008] Furthermore, a top plate is fixedly connected to the outer wall of the rotating shaft, and a spring is arranged inside the mounting ring.

[0009] Furthermore, one end of the spring is fixedly connected to the inside of the mounting ring, and the other end of the spring is fixedly connected to the outer wall of the top plate.

[0010] Furthermore, a button is fixedly connected to the outer wall of the top plate, and the outer wall of the button is slidably connected to the inside of the mounting ring.

[0011] Furthermore, an insert plate is fixedly connected to the outer wall of the rotating shaft.

[0012] Furthermore, the outer wall of the plug plate penetrates into the interior of the mounting ring, and the outer wall of the plug plate is slidably connected to the interior of the connecting tube.

[0013] The utility model has the following beneficial effects:

[0014] 1. In the utility model, the motor first drives the turntable to rotate, and then the connecting plate pushes the clamping plate until it is close to the inner wall of the cylinder sleeve. At the same time, the hydraulic cylinder pushes the push plate to drive the clamping plate to push the cylinder sleeve until it slides out of the engine, thereby achieving the effect of quickly taking out the engine cylinder sleeve, solving the problem that the existing engine cylinder sleeve is slow and inconvenient to disassemble and repair, and improving the practicality of the device.

[0015] 2. In the utility model, the top plate is pushed by a button to compress the spring, and at the same time the shaft rotates to lift the plug plate, and then the plug plate slides out of the connecting tube, so that the device can be disassembled and repaired, which solves the problem that most of the existing removal devices are inconvenient to disassemble and repair, improves the convenience of the device, and extends the service life of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a three-dimensional structural schematic diagram of an engine cylinder liner removal device proposed by the utility model;

[0017] Figure 2 This is a cross-sectional view of the internal structure of a fixing cylinder of an engine cylinder liner removal device proposed by the utility model;

[0018] Figure 3 for Figure 2 Enlarged view of point A in the middle.

[0019] Legend:

[0020] 1. Mounting cylinder; 2. Fixing plate; 3. Handle; 4. Hydraulic cylinder; 5. Push plate; 6. Connecting cylinder; 7. First plug ring; 8. Slider; 9. Second plug ring; 10. Fixing cylinder; 11. Motor; 12. Turntable; 13. Connecting plate; 14. Clamp; 15. Bottom cylinder; 16. Mounting ring; 17. Connecting frame; 18. Rotating shaft; 19. Plug plate; 20. Top plate; 21. Spring; 22. Button. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] Reference Figure 1 and Figure 2 , the utility model provides an embodiment: an engine cylinder liner removal device, comprising a mounting cylinder 1, a fixing plate 2 is fixedly connected inside the mounting cylinder 1, a handle 3 is fixedly connected to the upper surface of the fixing plate 2, a hydraulic cylinder 4 is fixedly connected to the lower surface of the fixing plate 2, a push plate 5 is fixedly connected to the output end of the hydraulic cylinder 4, a connecting cylinder 6 is fixedly connected to the outer wall of the push plate 5, a first plug ring 7 is fixedly connected to the outer wall of the connecting cylinder 6, a slider 8 is fixedly connected to the outer wall of the first plug ring 7, the outer walls of the first plug ring 7 and the slider 8 are both slidably connected to the inside of the mounting cylinder 1, a second plug ring 9 is slidably connected to the inside of the connecting cylinder 6, a fixing cylinder 10 is fixedly connected to the outer wall of the second plug ring 9, a bottom cylinder 15 is fixedly connected to the outer wall of the fixing cylinder 10, a motor 11 is fixedly connected to the inside of the bottom cylinder 15, a turntable 12 is fixedly connected to the output end of the motor 11, a connecting plate 13 is rotatably connected to the inside of the turntable 12, a clamping plate 14 is rotatably connected to the outer wall of the connecting plate 13, an outer wall of the clamping plate 14 is slidably connected to the inside of the fixing cylinder 10, and a mounting assembly is provided on the outer wall of the fixing cylinder 10;

[0023] Specifically, the fixing cylinder 10 is placed into the cylinder sleeve by holding the handle 3, and the turntable 12 is driven to rotate by the output end of the motor 11. The turntable 12 is then pushed by the connecting plate 13 to push the clamping plate 14, so that the clamping plate 14 is completely close to the inner wall of the cylinder sleeve, thereby firmly fixing the fixing cylinder 10 on the cylinder sleeve. At the same time, the output end of the hydraulic cylinder 4 pushes the push plate 5, and then drives the connecting cylinder 6 to push the fixing cylinder 10, which enables the first plug ring 7 and the slider 8 to slide inside the mounting cylinder 1, and limits the position of the connecting cylinder 6 and the fixing cylinder 10. This can quickly and easily remove the engine cylinder sleeve without the need for cumbersome disassembly steps. At the same time, it not only improves the convenience of operation, but also greatly saves time and energy for disassembling the engine cylinder sleeve, thereby improving work efficiency.

[0024] Reference Figure 1 and Figure 3 The mounting assembly includes a mounting ring 16, the interior of the mounting ring 16 is fixedly connected to the outer wall of the fixed cylinder 10, and the outer wall of the connecting cylinder 6 is slidably connected to the interior of the mounting ring 16; the interior of the mounting ring 16 is fixedly connected to a connecting frame 17, and the outer wall of the connecting frame 17 is rotatably connected to a rotating shaft 18; the outer wall of the rotating shaft 18 is fixedly connected to a top plate 20, and a spring 21 is arranged inside the mounting ring 16; one end of the spring 21 is fixedly connected to the interior of the mounting ring 16, and the other end of the spring 21 is fixedly connected to the outer wall of the top plate 20; the outer wall of the top plate 20 is fixedly connected to a button 22, and the outer wall of the button 22 is slidably connected to the interior of the mounting ring 16; the outer wall of the rotating shaft 18 is fixedly connected to an insert plate 19; the outer wall of the insert plate 19 penetrates into the interior of the mounting ring 16, and the outer wall of the insert plate 19 is slidably connected to the interior of the connecting cylinder 6;

[0025] Specifically, when the device needs to be disassembled, by pressing the button 22, the top plate 20 compresses the spring 21, and at the same time the top plate 20 drives the rotating shaft 18 to rotate, thereby pushing the plug plate 19 to tilt up, which makes the plug plate 19 slide out of the connecting tube 6, and the connecting tube 6 slides out of the mounting ring 16, so that the connecting tube 6 and the fixed tube 10 can be disassembled, and necessary repairs and maintenance can be carried out, thereby improving the maintenance convenience of the device, extending its service life, and ensuring the stability and reliability of the device during long-term use.

[0026] Working principle: When the cylinder sleeve needs to be disassembled, the fixing cylinder 10 is placed into the cylinder sleeve by holding the handle 3, and then the output end of the motor 11 can drive the turntable 12 to rotate, so that the turntable 12 can push the clamping plate 14 through the connecting plate 13 until the clamping plate 14 is completely close to the inner wall of the cylinder sleeve, thereby fixing the fixing cylinder 10 and the cylinder sleeve. At the same time, the output end of the hydraulic cylinder 4 pushes the push plate 5 and then drives the connecting cylinder 6 to push the fixing cylinder 10, so that the first plug ring 7 and the slider 8 can slide inside the installation cylinder 1, thereby connecting the connecting cylinder 6 and the fixing cylinder. The position of 10 is limited, so that the engine cylinder liner can be quickly taken out, which improves the practicability of the device. When the device needs to be disassembled, the top plate 20 is driven to compress the spring 21 by pressing the button 22. At the same time, the top plate 20 can also drive the rotating shaft 18 to rotate, thereby driving the plug plate 19 to tilt up, until the plug plate 19 slides out of the inside of the connecting tube 6, and then the connecting tube 6 slides out of the mounting ring 16, so as to achieve the effect of disassembling and repairing the connecting tube 6 and the fixing tube 10, which improves the convenience of the device and prolongs the service life of the device.

[0027] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An engine cylinder liner removal device, comprising a mounting barrel (1), characterized in that: The interior of the installation tube (1) is fixedly connected to a fixing plate (2), the upper surface of the fixing plate (2) is fixedly connected to a handle (3), the lower surface of the fixing plate (2) is fixedly connected to a hydraulic cylinder (4), the output end of the hydraulic cylinder (4) is fixedly connected to a push plate (5), the outer wall of the push plate (5) is fixedly connected to a connecting tube (6), the outer wall of the connecting tube (6) is fixedly connected to a first plug ring (7), the outer wall of the first plug ring (7) is fixedly connected to a sliding block (8), the outer walls of the first plug ring (7) and the sliding block (8) are both slidably connected to the interior of the installation tube (1), and the connecting tube (6) is fixedly connected to a first plug ring (7). ) is slidably connected to the inside of a second plug ring (9), the outer wall of the second plug ring (9) is fixedly connected to a fixed cylinder (10), the outer wall of the fixed cylinder (10) is fixedly connected to a bottom cylinder (15), the inside of the bottom cylinder (15) is fixedly connected to a motor (11), the output end of the motor (11) is fixedly connected to a turntable (12), the inside of the turntable (12) is rotatably connected to a connecting plate (13), the outer wall of the connecting plate (13) is rotatably connected to a clamping plate (14), the outer wall of the clamping plate (14) is slidably connected to the inside of the fixed cylinder (10), and the outer wall of the fixed cylinder (10) is provided with a mounting assembly.

2. The engine cylinder liner removal device according to claim 1, characterized in that: The mounting assembly comprises a mounting ring (16), the interior of the mounting ring (16) being fixedly connected to the outer wall of the fixing cylinder (10), and the outer wall of the connecting cylinder (6) being slidably connected to the interior of the mounting ring (16).

3. The engine cylinder liner removal device according to claim 2, characterized in that: The interior of the mounting ring (16) is fixedly connected to a connecting frame (17), and the outer wall of the connecting frame (17) is rotatably connected to a rotating shaft (18).

4. The engine cylinder liner removal device according to claim 3, characterized in that: The outer wall of the rotating shaft (18) is fixedly connected with a top plate (20), and a spring (21) is arranged inside the mounting ring (16).

5. The engine cylinder liner removal device according to claim 4, characterized in that: One end of the spring (21) is fixedly connected to the inside of the mounting ring (16), and the other end of the spring (21) is fixedly connected to the outer wall of the top plate (20).

6. The engine cylinder liner removal device according to claim 5, characterized in that: A button (22) is fixedly connected to the outer wall of the top plate (20), and the outer wall of the button (22) is slidably connected to the inside of the mounting ring (16).

7. The engine cylinder liner removal device according to claim 4, characterized in that: An inserting plate (19) is fixedly connected to the outer wall of the rotating shaft (18).

8. The engine cylinder liner removal device according to claim 7, characterized in that: The outer wall of the plug plate (19) penetrates into the interior of the mounting ring (16), and the outer wall of the plug plate (19) is slidably connected to the interior of the connecting tube (6).