Automatic chip removal device of edge milling machine

By designing an automatic chip removal device on the edge milling machine, the problem of debris accumulation is solved, efficient cleaning and collection of debris generated by processing is achieved, and processing efficiency and machine service life are improved.

CN222493293UActive Publication Date: 2025-02-18江苏隆宝重工科技有限公司
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Patent Information

Application Number
CN202420423560.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-06
Publication Date
2025-02-18
Estimated Expiration
2034-03-06

AI Technical Summary

Technical Problem

The existing edge milling machines cannot effectively clean up the metal debris produced during use, resulting in the accumulation of debris that affects the processing efficiency and effect, which may lead to machine failure and shorten service life.

Method used

An automatic chip removal device of milling edge machine is designed, including chip removal machine, chip removal pipe, filter mesh, cutting port, base and collection truck. Through the mutual cooperation of these components, the debris generated by processing are realized. Clean up and collect.

Benefits of technology

It effectively avoids debris accumulation, improves processing efficiency and effect, extends the service life of the machine, and uses warning lights and buzzers and other devices to facilitate staff to clean the collected debris in a timely manner to ensure the continuous cleaning effect of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic chip removal device of an edge milling machine in the technical field of edge milling machines, which comprises an edge milling machine body, a lathe bed is arranged on the inner side of the edge milling machine body, a guide rail support table is arranged on the outer side of the lathe bed, and a plurality of groups of connecting rods are arranged between the guide rail support table and the lathe bed. A chip removal machine is fixedly arranged on the inner side of the edge milling machine body and located on the lower side of the connecting rod, a chip removal pipe is arranged on the outer side of the chip removal machine, a discharging opening is formed in the lower side of the chip removal pipe, a base is fixedly arranged on the outer side of the edge milling machine body and located on the lower side of the chip removal pipe, and a collecting vehicle in butt joint with the discharging opening is movably arranged on the upper side of the base. By means of the simple installation structure, chippings generated during machining can be conveniently cleaned and collected, the situation that the chippings are accumulated on the table top and affect the machining efficiency and the machining effect is avoided, the machining quality of workpieces is guaranteed, the service life of the machine is prolonged, the practical effect is good, and the machine is worthy of being used and popularized in the existing market.
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Description

Technical Field

[0001] The utility model relates to the technical field of edge milling machines, in particular to an automatic chip removal device for edge milling machines. Background Art

[0002] Edge milling machine is a kind of welding auxiliary equipment which adopts the working principle of high-speed milling of cutter disc, and is specially used for making weld grooves for steel plates before welding. It is mainly divided into automatic walking steel plate edge milling machine, large-scale edge milling machine, CNC steel plate edge milling machine, etc. It is widely used in boiler, pressure vessel manufacturing industry, shipbuilding, electric power, petroleum, chemical machinery, engineering machinery manufacturing, and can process all kinds of medium and low carbon steel plates, stainless steel plates and aluminum plates before welding. Bevel, straight edge, U-shaped groove, etc.

[0003] When using the existing milling machine, the metal debris generated by the processing cannot be cleaned, resulting in the accumulation of metal debris on the table, affecting the processing efficiency and processing effect of the machine. At the same time, the debris may also fall into the machine guide rail. Long-term use can easily cause machine failure and affect the service life of the machine. Utility Model Content

[0004] In order to overcome the above-mentioned defects of the prior art, an embodiment of the utility model provides an automatic chip removal device for a milling machine to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, an automatic chip removal device for a milling machine includes a milling machine body, a bed is arranged on the inner side of the milling machine body, a guide rail support platform is arranged on the outer side of the bed, a plurality of connecting rods are arranged between the guide rail support platform and the bed, and a chip conveyor is fixedly arranged on the inner side of the milling machine body and located at the lower side of the connecting rod, a chip conveyor is arranged on the outer side of the chip conveyor, a material discharge port is arranged on the lower side of the chip conveyor, a base is fixedly arranged on the outer side of the milling machine body and located at the lower side of the chip discharge pipe, and a collecting vehicle which is movably arranged on the upper side of the base and is docked with the material discharge port.

[0006] Preferably, a filter screen is fixedly provided on the outer end of the chip removal pipe.

[0007] Preferably, a mounting groove is formed through the inner side of the base, a movable bottom plate is movably provided inside the mounting groove, a pressure block is fixedly provided on the lower side of the movable bottom plate, and a pressure sensor docking with the pressure block is provided inside the mounting groove.

[0008] Preferably, two groups of slide bars are fixedly arranged inside the installation groove, and both groups of slide bars are movable through the movable bottom plate and extend to the upper side, and a limit block is fixedly arranged on the upper end of the slide bar at the upper part of the movable bottom plate.

[0009] Preferably, a support spring is provided on the outer movable sleeve of the slide rod, one end of the support spring is connected to the inner wall of the mounting groove, and the other end of the support spring is connected to the movable bottom plate.

[0010] Preferably, a controller for docking the pressure sensor is fixedly arranged on the inner side of the base.

[0011] Preferably, a warning light and a buzzer of the docking controller are provided on the outside of the base.

[0012] Technical effects and advantages of the utility model:

[0013] The utility model provides a chip conveyor, a chip conveyor pipe, a filter screen, a material discharge port, a base, a collection vehicle and other mechanisms, and through the cooperation of various mechanisms, it is possible to clean and collect the debris generated by processing, to avoid the debris being retained on the table top and affecting the processing efficiency and processing effect, thereby ensuring the processing quality of the workpiece and prolonging the service life of the machine; and through the provision of installation grooves, a movable bottom plate, a pressure block, a pressure sensor, a sliding rod, a support spring, a controller, a warning light, a buzzer and other mechanisms, and through the cooperation of various mechanisms, it is possible for the staff to clean the collected debris in time, thereby ensuring the continuous cleaning and collection effect of the device, facilitating the operation of the staff and effectively improving the work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the front view structure of the utility model;

[0015] Figure 2 This is a schematic diagram of the cleaning mechanism of the utility model;

[0016] Figure 3 For this utility model Figure 1 A schematic diagram of the structure enlargement in the middle;

[0017] Figure 4 For this utility model Figure 1 Enlarged schematic diagram of the structure at point B in the middle.

[0018] The accompanying drawings are marked as follows:

[0019] 1. Milling machine body, 2. Guide rail support table, 3. Connecting rod, 4. Bed, 5. Chip conveyor, 6. Chip conveyor pipe, 7. Filter, 8. Feeding port, 9. Base, 10. Collecting car, 11. Mounting slot, 12. Movable bottom plate, 13. Pressing block, 14. Pressure sensor, 15. Sliding rod, 16. Limiting block, 17. Supporting spring, 18. Controller, 19. Warning light, 20. Buzzer. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] like Figure 1-4 The automatic chip removal device of the milling machine comprises a milling machine body 1, a bed 4 is arranged on the inner side of the milling machine body 1, a guide rail support platform 2 is arranged on the outer side of the bed 4, a plurality of connecting rods 3 are arranged between the guide rail support platform 2 and the bed 4, and a chip conveyor 5 is fixedly arranged on the lower part of the inner side of the milling machine body 1 at the lower side of the connecting rod 3, a chip conveyor 5 is arranged on the outer side of the chip conveyor 5, a discharge port 8 is arranged on the lower side of the chip conveyor pipe 6, a base 9 is fixedly arranged on the lower part of the chip conveyor pipe 6 on the outer side of the milling machine body 1, and a collecting vehicle 10 for docking with the discharge port 8 is movably arranged on the upper side of the base 9. The movably arranged collecting vehicle 10 facilitates the collection of chips and the processing of chips, thereby greatly reducing the work intensity and improving the work efficiency.

[0022] Among them, a filter screen 7 is fixedly provided at the outer end of the chip removal pipe 6. The filter screen 7 can facilitate the discharge of gas from the chip removal pipe 6, while the debris is filtered inside the chip removal pipe 6, thereby facilitating the collection of the debris.

[0023] Among them, an installation groove 11 is opened through the inner side of the base 9, a movable bottom plate 12 is movably arranged inside the installation groove 11, a pressure block 13 is fixedly arranged on the lower side of the movable bottom plate 12, and a pressure sensor 14 docking with the pressure block 13 is arranged on the inner side of the installation groove 11. The collection vehicle 10 is placed on the upper side of the movable bottom plate 12. As more and more debris is collected inside the collection vehicle 10, the movable bottom plate 12 will be driven to move toward the inner side of the installation groove 11, thereby facilitating the pressure block 13 to squeeze the pressure sensor 14.

[0024] Among them, two groups of sliding rods 15 are fixedly arranged on the inner side of the mounting groove 11, and the two groups of sliding rods 15 are movable through the movable bottom plate 12 and extend to the upper side, and the upper ends of the sliding rods 15 are located on the upper part of the movable bottom plate 12 and fixedly provided with limiting blocks 16. The sliding rods 15 can limit the movable bottom plate 12 so that the movable bottom plate 12 is in a vertical state when moving up and down, thereby improving the movement stability of the movable bottom plate 12 and the collection vehicle 10.

[0025] Among them, a supporting spring 17 is provided on the outer movable sleeve of the slide rod 15, one end of the supporting spring 17 is connected to the inner wall of the mounting groove 11, and the other end of the supporting spring 17 is connected to the movable bottom plate 12. The supporting spring 17 is initially in an elastic state, and the movable bottom plate 12 can be supported by the elasticity of the supporting spring 17. When the weight of the collection vehicle 10 becomes heavier, the movable bottom plate 12 can be driven to compress the supporting spring 17, thereby ensuring that the collection vehicle 10 can move up and down.

[0026] A controller 18 docking with the pressure sensor 14 is fixedly arranged on the inner side of the base 9 . The controller 18 and the pressure sensor 14 are connected via an internal line. When the pressure sensor 14 is subjected to pressure, information can be quickly transmitted to the controller 18 .

[0027] Among them, a warning light 19 and a buzzer 20 of the docking controller 18 are arranged on the outside of the base 9. When the pressure sensor 14 is under pressure, the controller 18 will immediately turn on the warning light 19 and the buzzer 20. The flashing warning light 19 and the buzzer 20 can quickly remind the staff, thereby facilitating the staff to clean the collection vehicle 10 and ensure the continuous collection effect of the collection vehicle 10.

[0028] Embodiment: During the use of the utility model, the chip conveyor 5 is first turned on by an external power supply to absorb and collect the debris generated by the processing. The debris is transported through the chip discharge pipe 6 and finally falls into the collection cart 10 through the discharge port 8. As the collection cart 10 collects more and more debris, its weight becomes heavier and heavier. After the weight of the collection cart 10 increases, it will drive the movable bottom plate 12 to move downward along the slide rod 15 and compress the support spring 17. When the collection cart 10 reaches the storage limit, it will drive the pressure block 13 to squeeze the pressure sensor 14. At this time, the pressure sensor 14 is subjected to pressure and transmits the information to the controller 18. The controller 18 quickly turns on the warning light 19 to flash and turns on the buzzer 20 to alarm, so as to facilitate the staff to clean up the debris in the collection cart 10 in a timely and fast manner, thereby ensuring the continuous collection effect of the collection cart 10.

[0029] Finally, a few points should be explained: First, in the description of the present application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, and can be mechanical or electrical connections, or internal connectivity between two components, or direct connection. "Up", "down", "left", "right", etc. are only used to indicate relative position relationships. When the absolute position of the described object changes, the relative position relationship may change; secondly: in the drawings of the embodiments disclosed in the present invention, only the structures involved in the embodiments disclosed in the present invention are involved. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present invention can be combined with each other; finally: the above is only the preferred embodiment of the present invention, and is not used to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. An automatic chip removal device for a milling machine, comprising a milling machine body (1), characterized in that: A bed (4) is arranged on the inner side of the milling machine body (1), a guide rail support platform (2) is arranged on the outer side of the bed (4), a plurality of connecting rods (3) are arranged between the guide rail support platform (2) and the bed (4), and a chip conveyor (5) is fixedly arranged on the lower side of the connecting rod (3) on the inner side of the milling machine body (1), a chip conveyor pipe (6) is arranged on the outer side of the chip conveyor (5), a material discharge port (8) is arranged on the lower side of the chip conveyor pipe (6), a base (9) is fixedly arranged on the lower side of the chip conveyor pipe (6) on the outer side of the milling machine body (1), and a collecting vehicle (10) which is movably connected to the material discharge port (8) is arranged on the upper side of the base (9).

2. The automatic chip removal device for edge milling machine according to claim 1, characterized in that: A filter screen (7) is fixedly arranged on the outer end of the chip removal pipe (6).

3. The automatic chip removal device for edge milling machine according to claim 1, characterized in that: A mounting groove (11) is provided through the inner side of the base (9), a movable bottom plate (12) is movably provided inside the mounting groove (11), a pressure block (13) is fixedly provided on the lower side of the movable bottom plate (12), and a pressure sensor (14) is provided inside the mounting groove (11) for docking with the pressure block (13).

4. The automatic chip removal device for edge milling machine according to claim 3, characterized in that: Two groups of slide bars (15) are fixedly arranged inside the installation groove (11), and both groups of slide bars (15) are movable through the movable bottom plate (12) and extend to the upper side, and a limit block (16) is fixedly arranged at the upper end of the slide bar (15) on the upper side of the movable bottom plate (12).

5. The automatic chip removal device for edge milling machine according to claim 4, characterized in that: A support spring (17) is provided on the outer movable sleeve of the slide rod (15), one end of the support spring (17) is connected to the inner wall of the mounting groove (11), and the other end of the support spring (17) is connected to the movable bottom plate (12).

6. The automatic chip removal device for edge milling machine according to claim 3, characterized in that: A controller (18) for docking with the pressure sensor (14) is fixedly arranged on the inner side of the base (9).

7. The automatic chip removal device for edge milling machine according to claim 6, characterized in that: A warning light (19) and a buzzer (20) of the docking controller (18) are arranged on the outside of the base (9).