Automatic clamping and mounting integrated manipulator jig for detection

Abstract

The utility model relates to the technical field of solar module testing, and discloses an automatic clamping and mounting integrated manipulator jig for detection, which comprises a connecting flange, a connecting main plate is fixedly mounted at the upper end of the connecting flange, and a tool grabbing and clamping cylinder is fixedly connected to one side of the connecting main plate. The output end of the tool grabbing and clamping air cylinder is fixedly connected with a tool grabbing clamp, the side, away from the tool grabbing and clamping air cylinder, of the connecting main plate is fixedly connected with a tool fixing and extending air cylinder, one side of the upper end of the tool fixing and extending air cylinder is fixedly connected with a plug inserting top block, and one side of the plug inserting top block is fixedly connected with a tool fixing clamp air cylinder. According to the integrated jig, the clamps which are used for grabbing the power plug, the tool module and the tool respectively are arranged on the connecting main board, so that the side view of the solar cell module is more convenient, the testing tool body can be installed, and the plugging of the testing connector can be completed; the purpose of completing the whole set of installation procedures through one mechanical arm is achieved.

Description

Technical Field

[0001] The present application relates to the technical field, and in particular to an integrated manipulator fixture for automatic clamping and installation for detection. Background Art

[0002] Solar cell modules are composed of high-efficiency monocrystalline / polycrystalline solar cells, low-iron ultra-white velvet tempered glass, packaging materials (EVA, POE, etc.), functional backplanes, interconnection strips, bus bars, junction boxes and aluminum alloy frames, with a service life of up to 15-25 years.

[0003] Most of the existing solar module testing tools are manually installed on the components and the test joints are manually connected, using manual loading. In this process, the labor intensity of the workers is high and the efficiency of manual loading is low. Mechanical devices are also used for installation and plugging. However, the existing automatic loading devices have a complex structure and require multiple sets of clamping and conveying structures for installation and loading. In addition, the installation and plugging process is unstable, resulting in low installation efficiency. For this reason, an integrated manipulator fixture for automatic clamping and installation for testing is designed to solve the above-mentioned problems. Utility Model Content

[0004] In order to solve the problem, the present application provides an integrated robotic arm fixture for automatic clamping and installation for detection.

[0005] The present application provides an integrated manipulator fixture for automatic clamping and installation for detection, which adopts the following technical solution:

[0006] An integrated manipulator fixture for automatic clamping and installation for detection comprises a connecting flange (1), a connecting main board (12) fixedly installed on the upper end of the connecting flange (1), one side of the connecting main board (12) fixedly connected to a tool grabbing and clamping cylinder (3), the output end of the tool grabbing and clamping cylinder (3) fixedly connected to a tool grabbing fixture (2), the side of the connecting main board (12) away from the tool grabbing and clamping cylinder (3) fixedly connected to a tool fixed extension cylinder (11), one side of the upper end of the tool fixed extension cylinder (11) fixedly connected to a plug insertion top block (10), one side of the plug insertion top block (10) fixedly connected to a tool fixing fixture cylinder (8), and the output end of the tool fixing fixture cylinder (8) fixedly connected to a tool fixing fixture (7).

[0007] Preferably, the upper end of the connecting main board (12) is fixedly connected to the plug-in cylinder (9), and the upper end of the plug-in cylinder (9) is fixedly connected.

[0008] Preferably, the clamping ends of the tooling grabbing fixture (2), the tooling fixing fixture (7) and the plug grabbing fixture (4) are provided with anti-slip rubber pads, and the clamping ends of the tooling grabbing fixture (2), the tooling fixing fixture (7) and the plug grabbing fixture (4) are all provided with deviation correction grooves.

[0009] Preferably, the plug grabbing clamp (4) is arc-shaped, and the clamping plates of the plug grabbing clamp (4) are symmetrically arranged.

[0010] Preferably, one side of the plug grabbing fixture cylinder (6) is fixedly connected to the plug tail pressing block (5).

[0011] In summary, this application includes the following beneficial technical effects:

[0012] 1. In the utility model, by respectively grabbing the power plug, the tooling module and the fixture provided on the connection mainboard, the side view of the solar cell module is more convenient, and the integrated fixture can be used to install the test tooling body and complete the test connector plugging, so that one manipulator can complete the whole set of installation procedures, saving costs and improving efficiency; BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 is a schematic diagram of the front three-dimensional structure of the main body of the application embodiment;

[0014] Figure 2 is a schematic diagram of a rear-view stereoscopic structure of the main body of an embodiment of the application;

[0015] Figure 3 It is a front view structural diagram of the main body of the application embodiment.

[0016] Explanation of the reference numerals in the accompanying drawings: 1. Connecting flange; 2. Tool grabbing fixture; 3. Tool grabbing clamping cylinder; 4. Plug grabbing fixture; 5. Plug tail pressure block; 6. Plug grabbing fixture cylinder; 7. Tool fixing fixture; 8. Tool fixing fixture cylinder; 9. Plug insertion cylinder; 10. Plug insertion top block; 11. Tool fixing extending cylinder; 12. Connecting the main board. DETAILED DESCRIPTION

[0017] The following is combined with Figure 1-3 This application is described in further detail.

[0018] The present application embodiment discloses an integrated manipulator fixture for automatic clamping and installation for detection. Figure 1-3, an integrated manipulator fixture for automatic clamping and installation for detection, including a connecting flange 1, the connecting flange 1 is used to connect with a six-axis manipulator, a connecting main board 12 is fixedly installed on the upper end of the connecting flange 1, the connecting main board 12 is used as an installation main board, and the fixture and its cylinder required for installation are fixedly connected to a tooling grabbing and clamping cylinder 3 on one side of the connecting main board 12, and the output end of the tooling grabbing and clamping cylinder 3 is fixedly connected to a tooling grabbing and clamping fixture 2, and the tooling grabbing and clamping cylinder 3 can drive the tooling grabbing and clamping fixture 2 to clamp the tooling;

[0019] The connecting main board 12 is fixedly connected to the tooling fixed extending cylinder 11 away from one side of the tooling grabbing and clamping cylinder 3, and the upper end of the tooling fixed extending cylinder 11 is fixedly connected to the plug insertion top block 10. The plug insertion top block 10 is provided to resist the tail of the tooling module so that the tooling module is fixed, and one side of the plug insertion top block 10 is fixedly connected to the tooling fixing fixture cylinder 8, and the output end of the tooling fixing fixture cylinder 8 is fixedly connected to the tooling fixing fixture 7; the tooling fixed extending cylinder 11 is used to drive the plug insertion top block 10, the tooling fixing fixture cylinder 8 and the tooling fixing frame fixture 7 on one side to descend, so that the tooling fixing fixture 7 contacts the tooling module after descending, and then the tooling fixing fixture cylinder 8 is started, so that the tooling fixing fixture cylinder 8 drives the tooling fixing fixture 7 to clamp, and the tooling fixing fixture 7 fastens the tooling module.

[0020] By adopting the above technical solution, the upper end of the connecting main board 12 is fixedly connected to the plug pressing cylinder 9, and the plug inserting cylinder 9 can drive the joint of the plug grabbing fixture 4 to move, and move it to the tooling module clamped by the tooling fixing fixture 7 for installation.

[0021] By adopting the above technical solution, the clamping ends of the tooling grabbing fixture 2, the tooling fixing fixture 7 and the plug grabbing fixture 4 are provided with anti-slip rubber pads to avoid sliding when the fixtures are used for clamping, making the clamping more secure. The clamping ends of the tooling grabbing fixture 2, the tooling fixing fixture 7 and the plug grabbing fixture 4 are all provided with correction grooves, which greatly improves the horizontality and verticality of the grasping, thereby improving the success rate of installation and insertion.

[0022] By adopting the above technical solution, the plug grabbing fixture 4 is arc-shaped, and the clamping plates of the plug grabbing fixture 4 are symmetrically arranged, so that the grabbing of the plug grabbing fixture 4 is more suitable for the plug, which is convenient for grabbing the plug and keeping it stable.

[0023] By adopting the above technical solution, one side of the plug grabbing clamp cylinder 6 is fixedly connected to the plug tail pressure block 5. The plug tail pressure block 5 can keep the plug horizontal and correct the position of the plug through the horizontal pressing action of the plug tail pressure block 5 during the process of the plug grabbing clamp 4 clamping the plug.

[0024] The implementation principle of an integrated manipulator fixture for automatic clamping and installation for detection in the embodiment of the present application is as follows: the connection flange 1 is connected to the six-axis manipulator, and after the control program and the visual system position the test tooling, the six-axis manipulator is driven to drive the connection flange 1 to move to a position to accurately grasp the test tooling, and then the tooling grasping fixture cylinder 3 is started, so that the tooling grasping fixture cylinder 3 drives the clamping plates of the tooling grasping fixture 2 to approach each other, thereby clamping the tooling and grasping it firmly, and then the six-axis manipulator is driven to move to the specified installation position of the photovoltaic module, and then the tooling grasping fixture cylinder 3 is started, so that the tooling grasping fixture 2 releases the tooling, thereby completing the installation of the cylinder to the photovoltaic module;

[0025] Then use the six-axis robot arm to drive the connecting flange 1 to rotate and move to the test joint position of the photovoltaic module, so that the plug grabbing fixture 4 is aligned with the test joint of the photovoltaic module. At the same time, start the plug grabbing fixture cylinder 6 first, so that the plug grabbing fixture cylinder 6 drives the plug grabbing fixture 4 to loosen, so that the clamping plates of the plug grabbing fixture 4 move away from each other, and then use the six-axis robot arm to reach down to make the plug grabbing fixture 4 contact the joint, and then use the plug grabbing fixture cylinder 6 to electrically clamp the plug grabbing fixture 4, so that the plug grabbing fixture 4 clamps the joint. During the clamping process, the plug grabbing fixture 4 can firmly grasp the joint through the horizontal pressing effect of the plug tail pressure block 5. The head is rotated and kept horizontal so that the position of the plug is corrected; then the six-axis robot arm is used to drive the connecting flange 1 to rotate and move, so that the connecting flange 1 is moved to the position where the plug is inserted, and the tooling fixed extending cylinder 11 is first used to drive the plug insertion top block 10, the tooling fixed fixture cylinder 8 and the tooling fixed frame fixture 7 on one side to descend, so that the tooling fixed fixture 7 contacts the tooling module after it is descended, and then the tooling fixed fixture cylinder 8 is started, so that the tooling fixed fixture cylinder 8 drives the tooling fixed fixture 7 to clamp, and the tooling fixed fixture 7 fastens the tooling module. While clamping the tooling module, the plug insertion top block 10 on one side also presses against the tail of the tooling module.

[0026] Finally, the plug insertion cylinder 9 is started to drive the plug grabbing fixture cylinder 6 and the plug grabbing fixture 4 to move, and drive the connector clamped by the plug grabbing fixture to be sent into the tooling module clamped by the tooling fixing fixture 7 to complete the insertion work.

[0027] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;

[0028] Secondly: In the drawings of the embodiments disclosed in the present utility model, only the structures related to the embodiments disclosed in the present utility model are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;

[0029] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.

[0030] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. An integrated manipulator fixture for automatic clamping and installation for detection, comprising a connecting flange (1), characterized in that: A connecting main board (12) is fixedly mounted on the upper end of the connecting flange (1); one side of the connecting main board (12) is fixedly connected to a tool grabbing and clamping cylinder (3); the output end of the tool grabbing and clamping cylinder (3) is fixedly connected to a tool grabbing and clamping fixture (2); the side of the connecting main board (12) away from the tool grabbing and clamping cylinder (3) is fixedly connected to a tool fixed extension cylinder (11); one side of the upper end of the tool fixed extension cylinder (11) is fixedly connected to a plug insertion top block (10); one side of the plug insertion top block (10) is fixedly connected to a tool fixing fixture cylinder (8); and the output end of the tool fixing fixture cylinder (8) is fixedly connected to a tool fixing fixture (7).

2. According to claim 1, the integrated manipulator fixture for automatic clamping and installation for detection is characterized in that: The upper end of the connecting main board (12) is fixed with a connecting plug for inserting into the cylinder (9).

3. The integrated manipulator fixture for automatic clamping and installation for detection according to claim 1 is characterized in that: The clamping ends of the tool grabbing fixture (2), the tool fixing fixture (7) and the plug grabbing fixture (4) are provided with anti-skid rubber pads, and the clamping ends of the tool grabbing fixture (2), the tool fixing fixture (7) and the plug grabbing fixture (4) are all provided with deviation correction grooves.

4. The integrated manipulator fixture for automatic clamping and installation for detection according to claim 3 is characterized in that: The plug grabbing clamp (4) is arc-shaped, and the clamping plates of the plug grabbing clamp (4) are symmetrically arranged.

5. The integrated manipulator fixture for automatic clamping and installation for detection according to claim 3 is characterized in that: One side of the plug grabbing fixture cylinder (6) is fixedly connected to the plug tail pressing block (5).

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