Regeneration prefabrication production system capable of improving productivity
By designing multiple production lines and mold table stacking devices, the problems of low movement and maintenance efficiency of casting templates in the existing technology are solved, and high efficiency and space utilization of stacked boards are achieved, thus reducing the construction cost of enterprises.
Patent Information
- Application Number
- CN202421065660.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-16
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-05-16
AI Technical Summary
In the production of prefabricated laminated plates, the movement and maintenance efficiency of the cast formwork is low, resulting in insufficient production efficiency and space utilization, which increases the construction cost of the enterprise.
A regenerative prefabricated production system is designed, including multiple production lines, fabric devices, casting mold tables, steaming stations and mold table stacking devices. The mold table stacking device can stack the cast mold table and place it in the steaming and raising station to achieve overall steam maintenance, and improve the efficiency and space utilization of the production line through transfer forklifts and telescopic steaming and raising sheds.
Through mold stacking and overall steam maintenance, the production efficiency and maintenance efficiency of the stacked plates are improved, the demand for production space is reduced, the construction costs of enterprises are reduced, and efficient production is achieved in limited space.
Smart Images
Figure CN222494774U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a regeneration prefabrication production system capable of improving production capacity, belonging to the field of composite plate tools. Background Art
[0002] Prefabricated composite slabs are popular because of their fast construction progress. However, when making prefabricated plywood, the existing technology requires pouring on a casting formwork. The concrete can only be moved after it has solidified slightly and has a certain strength, and then steam-cured. That is, if it needs to be poured again, it can only be done after freeing up space to place the formwork again. This will undoubtedly slow down production efficiency or require a larger production space. However, the larger the production space, the higher the construction cost of the enterprise.
[0003] Therefore, how to improve the production efficiency of casting formwork in a limited space has become a problem that needs to be solved urgently. Utility Model Content
[0004] In view of this, the purpose of the utility model is to provide a regenerative prefabrication production system that can improve production capacity, improve the production efficiency of composite panels, and overcome the shortcomings of the prior art.
[0005] The purpose of this utility model is achieved through the following technical solutions:
[0006] The utility model discloses a regenerative prefabrication production system capable of improving productivity, comprising a plurality of production lines in a workshop, a material distribution device and casting mold platforms are arranged on the production lines, a steel storage area, a steel processing area and a steel processed product storage area are arranged on one side of the workshop, a crossbeam crane is arranged on the top of the workshop, a steaming station is arranged on each production line, a steaming shed is arranged on the steaming station, the casting mold platforms are located between the steaming stations, a mold platform stacking device capable of moving left and right along the production line is arranged on the production line, and the mold platform stacking device can stack the casting mold platforms and place them in the steaming stations.
[0007] As mentioned above, the number of casting molds between the steaming and curing stations is the maximum number of molds that can be stacked by the mold stacking device.
[0008] The steaming shed is telescopic.
[0009] As mentioned above, a transfer forklift is provided between the production lines.
[0010] Compared with the prior art, the beneficial effects of the utility model are:
[0011] 1. The utility model has steaming stations distributed on each production line, and a steaming shed is provided on the steaming station. The casting mold platform is located between the steaming stations. A mold platform stacking device that can move left and right along the production line is provided on the production line. The mold platform stacking device can stack the casting mold platforms and place them in the steaming station. The mold platform stacking device is a prior art. Its technical solution can be seen in the application number "2021215963784", the patent name is "A stacking robot", or the application number "2021107945897", the patent name is "A nomadic prefabricated board production device that is convenient for mold platform stacking". The technical solution also belongs to the technology developed by the applicant, that is, the applicant has conducted in-depth research and development and utilization again on the basis of the technology it has studied. Such a device can pick up and stack the newly cast composite slabs together with the casting molds through the mold stacking device, and then put them into the steam curing station for overall steam curing. In this way, firstly, the efficiency of curing can be improved by curing the composite slabs in a stacked state; secondly, the vacated casting molds can be put into new casting molds for continuous casting and distribution. After the distribution, they can be picked up and stacked and put into the steam curing station on the other side for curing. Then, the vacated positions can be used to cast the third group of casting molds, which can greatly improve the casting efficiency of the composite slabs. Thirdly, the composite slabs can be produced efficiently in a limited space, improving the benefits of the enterprise.
[0012] 2. The number of casting molds between steaming and curing stations is the maximum number of templates that can be stacked by the mold stacking device. In this way, each time the casting mold is cast as a whole, the mold stacking device can be used to pick up the first batch of cast casting molds, and then transport them to the steaming and curing station at one end, and then lower them. The steaming shed can be used for steam curing, and the vacant casting mold position can be replaced with a new casting mold for re-casting. After pouring, the mold stacking device can be used to transport it to the other side for curing, which can improve the casting efficiency.
[0013] 3. The steaming shed is retractable. After the casting mold platform is placed in the steaming station, the steaming shed is unfolded to cover it and steam it. This is conducive to the mold platform stacking device to have a larger activity space and field of vision when placing the stacked casting mold platforms.
[0014] 4. Compared with the existing technology that requires a larger factory scale or the method of moving the composite panels after they have a certain strength, this technical solution can efficiently produce composite panels in a factory of the same area or a smaller factory.
[0015] Other advantages, objectives and features of the present invention will be described in the following description to some extent, and will be apparent to those skilled in the art based on the following examination and research, or can be taught from the practice of the present invention to some extent. The objectives and other advantages of the present invention can be achieved and obtained through the following description. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be further described in detail below with reference to the accompanying drawings, in which:
[0017] Figure 1 It is a schematic diagram of the top structure of the utility model.
[0018] Figure 2 It is a schematic structural diagram of the utility model from the side.
[0019] Among them, there are production line 1; material distribution device 2; casting mold platform 3; steel storage area 4; steel processing area 5; steel processed product storage area 6; beam crane 7; steaming station 8; steaming shed 9; mold platform stacking device 10; and transfer forklift 11. DETAILED DESCRIPTION
[0020] The preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings. It should be understood that the preferred embodiments are only for illustrating the present invention, rather than for limiting the protection scope of the present invention.
[0021] like Figure 1-Figure 2As shown, the utility model discloses a regenerative prefabrication production system capable of improving production capacity, which comprises a plurality of production lines 1 located in a workshop, on which a material distribution device 2 and a casting mold platform 3 are arranged, and at the same time, a transfer forklift 11 is arranged between the production lines 1; a steel material storage area 4, a steel material processing area 5 and a steel material processed product storage area 6 are arranged on one side of the workshop, a beam crane 7 is arranged on the top of the workshop, a steaming station 8 is arranged on each production line 1, a steaming shed 9 is arranged on the steaming station 8, the casting mold platform 3 is located between the steaming stations 8, and a transfer forklift 11 is arranged on the production line 1 that can be moved along the production line The mold platform stacking device 10 moves left and right on line 1. The mold platform stacking device 10 can stack the casting mold platform 3 and place it in the steaming station 8. The mold platform stacking device 10 is a prior art. Its technical solution can be seen in the application number "2021215963784", the patent name is "A stacking robot", or the application number is "2021107945897", the patent name is "A nomadic prefabricated panel production device that is convenient for mold platform stacking". The technical solution belongs to the technology developed by the applicant, that is, the applicant has conducted in-depth research and development and utilization on the basis of the technology it has studied. Such a device can pick up and stack the newly cast composite board together with the casting mold platform 3 through the mold platform stacking device 10, and then put it into the steaming station 8 for overall steam curing. In this way, firstly, the composite board in the stacked state is maintained, which can improve the efficiency of maintenance; secondly, the vacated casting mold platform 3 can be placed in a new casting mold platform 3, and the casting material can be continuously poured. After the material is poured, it can be picked up and stacked and placed in the steaming station 8 on the other side for maintenance. Then, the vacated position can be used to cast the third group of casting mold platforms 3, which can greatly improve the casting efficiency of the composite board. Thirdly, it can produce composite boards efficiently in a limited space, improving the benefits of the enterprise.
[0022] The number of casting mold platforms 3 between the steaming and curing stations 8 is the maximum number of templates that can be stacked by the mold platform stacking device 10. In this way, each time the casting mold platform 3 is cast as a whole, the mold platform stacking device 10 can be used to uniformly pick up the first batch of cast casting mold platforms 3, and then transport them to the steaming and curing station 8 at one end, and then lower them, and the steaming and curing shed 9 can be used for steam curing. The vacated casting mold platform 3 position can be replaced with a new casting mold platform 3 for re-casting. After casting, the mold platform stacking device 10 can be used to transport it to the other side for curing, which can improve the casting efficiency.
[0023] The curing shed 9 is retractable, so after the casting mold platform 3 is placed in the curing station 8, the curing shed 9 is unfolded to cover it and perform curing. This is beneficial for the mold platform stacking device 10 to have a larger activity space and field of vision when placing the stacked casting mold platforms 3.
[0024] The above is only a preferred embodiment of the utility model, and does not limit the confidentiality of the utility model in any form. Any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the utility model without departing from the technical solution of the utility model still falls within the scope of the technical solution of the utility model.
Claims
1. A regenerative prefabrication production system capable of improving production capacity, comprising a plurality of production lines (1) located in a workshop, a material distribution device (2) and a casting mold platform (3) are arranged on the production line (1), a steel storage area (4), a steel processing area (5) and a steel processed product storage area (6) are arranged on one side of the workshop, and a crossbeam crane (7) is arranged on the top of the workshop, characterized in that: A steaming station (8) is distributed on each production line (1), and a steaming shed (9) is provided on the steaming station (8). The casting mold platform (3) is located between the steaming stations (8). A mold platform stacking device (10) that can move left and right along the production line (1) is provided on the production line (1). The mold platform stacking device (10) can stack the casting mold platforms (3) and place them in the steaming station (8).
2. The regenerative prefabrication production system capable of increasing productivity according to claim 1, characterized in that: The number of casting mold platforms (3) between the steaming and curing stations (8) is the maximum number of mold platforms that can be stacked by the mold platform stacking device (10).
3. The regenerative prefabrication production system capable of increasing productivity according to claim 1, characterized in that: The steaming shed (9) is telescopic.
4. The regenerative prefabrication production system capable of increasing productivity according to claim 1, characterized in that: A transfer forklift (11) is provided between the production lines (1).