Rapid manufacturing mold for multi-ribbed mold shell

By designing a dense rib mold shell with a lower mold, a support block, a flip frame and a dual-axis motor, the problem of the cumbersome process of the dense rib mold shell is solved, and the rapid removal of the mold and the improvement of production efficiency are achieved.

CN222494788UActive Publication Date: 2025-02-18CHINA WATER CONSERVANCY & HYDROPOWER NO 9 ENG BUREAU CO LTD
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Patent Information

Application Number
CN202421242631.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-03
Publication Date
2025-02-18
Estimated Expiration
2034-06-03

AI Technical Summary

Technical Problem

After the dense rib mold shell is made, the dense rib mold in the mold groove needs to be manually removed, which is cumbersome and affects production efficiency.

Method used

Design a quick-made mold including a lower mold, a support block, a flip frame and a dual-axis motor. The flip frame is turned by a dual-axis motor to achieve rapid removal of the mold.

Benefits of technology

Through the combination of an automated flip frame and a dual-axis motor, the process of removing the dense rib mold is significantly simplified and the production efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a quick manufacturing mould of a dense rib mould shell, which comprises a lower mould and an upper mould, the upper mould is arranged above the lower mould, support blocks are fixedly arranged at four corners above the lower mould, and turnover frames are movably embedded on the upper surface of the lower mould and are positioned in front of and behind the lower mould. And double-shaft motors are fixedly mounted on the surfaces of the two sides of the lower mold and are close to the upper part. According to the rapid manufacturing mold for the dense rib mold shell, when the formed dense rib mold shell in the lower mold needs to be taken out of the mold groove, a double-shaft motor is started and drives a transmission shaft and a second bevel gear to rotate, the rotating second bevel gear drives a first bevel gear and a movable shaft to rotate, and the dense rib mold shell in the lower mold is taken out of the mold groove. According to the multi-ribbed mold taking-out device, the multi-ribbed mold in the mold groove can be supported in the overturning process of the overturning frame, so that the multi-ribbed mold can be taken out quickly, and the production efficiency of the multi-ribbed mold can be improved.
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Description

Technical Field

[0001] The utility model relates to the field of dense-ribbed shell mold making moulds, in particular to a dense-ribbed shell mold for rapid production. Background Art

[0002] The dense-rib formwork is a new type of formwork and an upgraded product of the turnover formwork. The formwork is not limited by length, width and beam height, and can be made arbitrarily according to load requirements, and various special-shaped formworks can be made. During construction, the building formwork is placed between the small rib beams and fixed firmly to ensure the axial position and cross-sectional size of the small rib beams. At the same time, it plays the role of the small rib side formwork. When the floor bottom formwork is removed, the formwork is not removed and the surface of the formwork is smooth, eliminating the post-processing decoration, plastering and ceiling processes. The dense-rib formwork can be divided into plastic formwork and fiberglass formwork according to the material used to make the formwork. The plastic formwork is heat-resistant and cold-resistant, aging-resistant, and has high smoothness. It can be reused more than 50 times and has a wide temperature range. It can be constructed under temperatures of -20℃ to +60℃. The construction is convenient and fast, the support operation is simple, the technical requirements for operators are not high, it is conducive to arranging construction, and the demoulding is simple. Under normal circumstances, the formwork can be removed 12-15 days after pouring concrete. After the plastic formwork is demoulded, the appearance is beautiful and novel, and the post-processing is simple.

[0003] After the dense-rib mold shell is formed in the production mold, it is necessary to manually take out the dense-rib molds in the mold groove one by one. Since the dense-rib mold shell has a certain weight after cooling and forming, it is troublesome to take it out, which will affect the subsequent production and is not conducive to improving the production efficiency of the dense-rib mold shell. Utility Model Content

[0004] The main purpose of the utility model is to provide a rapid production mold for a dense-rib mold shell, which can effectively solve the problems in the background technology.

[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0006] A rapid production mold for a dense-rib mold shell comprises a lower mold and an upper mold, wherein an upper mold is arranged above the lower mold, support blocks are fixedly installed at the four upper corners of the lower mold, a flip frame is embedded in the upper surface of the lower mold and located in the front and rear, support frames are fixedly installed on the two side surfaces of the lower mold and near the top, and a dual-axis motor is fixedly installed on the upper surface of the support frame.

[0007] Preferably, a mold groove is provided on the upper surface of the lower mold near the front and the rear, and an embedding groove is provided on the upper surface of the mold groove. The number of the mold grooves is four, and the four mold grooves are connected to each other.

[0008] Preferably, the flip frame includes a U-shaped rod, a support rod, a movable shaft and a No. 1 bevel gear, the inner front surface of the U-shaped rod is fixedly mounted with the support rod, the rear end of the U-shaped rod is fixedly mounted with a movable shaft on both side surfaces, and one end of the movable shaft extends into the support block.

[0009] Preferably, a first bevel gear is fixedly mounted on the surface of one end of the movable shaft located inside the support block, and the flip frame is movably embedded in the embedding groove.

[0010] Preferably, a transmission shaft is fixedly mounted on the output end of the dual-axis motor, one end of the transmission shaft extends into the support block, and a second bevel gear is fixedly mounted on the surface of one end of the transmission shaft located inside the support block.

[0011] Preferably, the first bevel gear is meshed with the second bevel gear, and the movable shaft is movably connected to the support block.

[0012] Preferably, there are four support rods, and the four support rods are embedded in the embedding grooves.

[0013] Compared with the prior art, the utility model has the following beneficial effects:

[0014] In the utility model, by arranging the lower mold, the support block, the flip frame and the double-axis motor to cooperate with each other, when it is necessary to take the formed dense-rib mold shell in the lower mold out of the mold groove, the double-axis motor is started, the double-axis motor drives the transmission shaft and the second bevel gear to rotate, and the rotating second bevel gear drives the first bevel gear and the movable shaft to rotate, so that the flip frame is flipped and upright from the embedded groove. During the flipping process, the flip frame can lift the dense-rib mold in the mold groove, thereby quickly completing the removal of the dense-rib mold, which can improve the production efficiency of the dense-rib mold. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is the overall structural diagram of a rapid production mold for a dense-ribbed mold shell of the utility model;

[0016] Figure 2 This is a structural diagram of a lower mold of a rapid production mold for a dense-rib mold shell of the utility model;

[0017] Figure 3 This is a structural diagram of a turnover frame for a rapid production mold of a dense-ribbed mold shell of the utility model;

[0018] Figure 4 The utility model is a double-axis motor structure diagram of a rapid production mold for a dense-ribbed mold shell.

[0019] In the figure: 1. lower mold; 101. mold groove; 102. embedded groove; 2. upper mold; 3. support block; 4. flip frame; 401. U-shaped rod; 402. support rod; 403. movable shaft; 404. No. 1 bevel gear; 5. dual-axis motor; 501. transmission shaft; 502. No. 2 bevel gear; 6. support frame. DETAILED DESCRIPTION

[0020] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0021] like Figure 1-4 A rapid production mold for a dense-rib mold shell is shown, comprising a lower mold 1 and an upper mold 2, wherein the upper mold 2 is provided above the lower mold 1, support blocks 3 are fixedly installed at the four corners above the lower mold 1, a turning frame 4 is embedded on the upper surface of the lower mold 1 and located in the front and rear, support frames 6 are fixedly installed on the two side surfaces of the lower mold 1 and near the top, and a dual-axis motor 5 is fixedly installed on the upper surface of the support frame 6.

[0022] A mold groove 101 is provided on the upper surface of the lower mold 1 near the front and rear, and an embedding groove 102 is provided on the upper surface of the mold groove 101. There are four mold grooves 101, and the four mold grooves 101 are connected to each other. After the lower end of the upper mold 2 is embedded in the mold groove 101, when the material is injected into the remaining space in the mold groove 101, a dense-rib mold shell shape will be formed; the flip frame 4 includes a U-shaped rod 401, a supporting rod 402, a movable shaft 403 and a first bevel gear 404. The inner front surface of the U-shaped rod 401 is fixedly installed with the supporting rod 402, and the surfaces of both sides of the rear end of the U-shaped rod 401 are fixedly installed with movable shafts 403, and one end of the movable shaft 403 extends into the support block 3; the surface of one end of the movable shaft 403 located inside the support block 3 is fixedly installed with a first bevel gear 404, The rotating frame 4 is movably embedded in the embedding groove 102, and the embedding groove 102 can be used to place the flip frame 4 when not in use; the output end of the dual-axis motor 5 is fixedly installed with a transmission shaft 501, one end of the transmission shaft 501 extends into the support block 3, and a second bevel gear 502 is fixedly installed on the surface of one end of the transmission shaft 501 located inside the support block 3. The rotating second bevel gear 502 can drive the first bevel gear 404 and the movable shaft 403 to rotate, thereby controlling the flipping frame 4 to flip. When the flipping frame 4 flips, the cooled and formed dense-rib mold shell can be taken out of the mold groove 101; the first bevel gear 404 is meshed with the second bevel gear 502, and the movable shaft 403 is movably connected to the support block 3; there are four support rods 402, and the four support rods 402 are embedded in the embedding groove 102.

[0023] It should be noted that the utility model is a rapid production mold for a dense-rib mold shell. When in use, the lower end of the upper mold 2 is embedded in the mold groove 101 of the lower mold 1. When the material is injected into the remaining space in the mold groove 101, the dense-rib mold shell shape will be formed. When the formed dense-rib mold shell in the lower mold 1 needs to be taken out from the mold groove 101, the dual-axis motor 5 is started, and the dual-axis motor 5 drives the transmission shaft 501 and the second bevel gear 502 to rotate. The rotating second bevel gear 502 drives the first bevel gear 404 and the movable shaft 403 to rotate, so that the flip frame 4 flips and stands up from the embedded groove 102. During the flipping process, the flip frame 4 can lift the dense-rib mold in the mold groove 101, thereby quickly completing the removal of the dense-rib mold, thereby improving the production efficiency of the dense-rib mold.

[0024] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A rapid production mold for a dense ribbed shell, characterized in that: The invention comprises a lower mould (1) and an upper mould (2), wherein the upper mould (2) is arranged above the lower mould (1), support blocks (3) are fixedly mounted at the four corners above the lower mould (1), a turning frame (4) is embedded in the upper surface of the lower mould (1) and located at the front and rear, support frames (6) are fixedly mounted on the two side surfaces of the lower mould (1) and close to the top, and a dual-axis motor (5) is fixedly mounted on the upper surface of the support frame (6).

2. A rapid production mold for a dense ribbed formwork according to claim 1, characterized in that: A mold groove (101) is provided on the upper surface of the lower mold (1) near the front and rear, and an embedding groove (102) is provided on the upper surface of the mold groove (101). There are four mold grooves (101), and the four mold grooves (101) are connected to each other.

3. The rapid production mold for a dense-ribbed formwork according to claim 2, characterized in that: The turning frame (4) comprises a U-shaped rod (401), a supporting rod (402), a movable shaft (403) and a first bevel gear (404); the supporting rod (402) is fixedly mounted on the inner front surface of the U-shaped rod (401); the movable shaft (403) is fixedly mounted on both side surfaces of the rear end of the U-shaped rod (401); and one end of the movable shaft (403) extends into the support block (3).

4. The rapid production mold for a dense-ribbed formwork according to claim 3, characterized in that: A first bevel gear (404) is fixedly mounted on one end surface of the movable shaft (403) located inside the support block (3), and the turnover frame (4) is movably embedded in the embedding groove (102).

5. The rapid production mold for a dense-ribbed formwork according to claim 4, characterized in that: A transmission shaft (501) is fixedly mounted on the output end of the dual-axis motor (5), one end of the transmission shaft (501) extends into the support block (3), and a second bevel gear (502) is fixedly mounted on the surface of one end of the transmission shaft (501) located inside the support block (3).

6. A rapid production mold for a dense-ribbed formwork according to claim 5, characterized in that: The first bevel gear (404) is meshed with the second bevel gear (502), and the movable shaft (403) is movably connected to the support block (3).

7. A rapid production mold for a dense ribbed formwork according to claim 6, characterized in that: There are four support rods (402), and the four support rods (402) are embedded in the embedding grooves (102).