Plastic particle dehydrator

By installing the motor in a lower position in a plastic pellet dehydrator and adopting the structure of two sets of dehydration outer barrels and dehydration inner barrels, the problem of difficulty in operating the existing dehydrator during maintenance and installation is solved, and more efficient dehydration and a simplified installation process.

CN222494974UActive Publication Date: 2025-02-18FUZHOU YOUXING BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421048880.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-15
Publication Date
2025-02-18
Estimated Expiration
2034-05-15

AI Technical Summary

Technical Problem

The existing vertical plastic pellet dehydrator is difficult to operate during maintenance and installation, and is time-consuming and labor-intensive and difficult to install.

Method used

Design a plastic particle dehydrator. The motor is installed at a lower position in the main body. It adopts the structure of two sets of dehydrated outer barrels and dehydrated inner barrels. The rotational stability of the dehydrated inner barrel is improved through the cooperation of flat bearings, and the drive is simplified by the transmission of the synchronous belt. Installation of the device.

Benefits of technology

It reduces the difficulty and labor intensity of motor installation, improves the dehydration efficiency and equipment stability, and simplifies the production and maintenance process.

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Abstract

The utility model provides a plastic particle dehydrator which comprises a main machine body, two groups of dehydration outer barrels are fixedly installed at the top end of the main machine body, the interiors of the two groups of dehydration outer barrels are cavities, first annular clamping rails are arranged on the inner walls of the two groups of dehydration outer barrels, and first plane bearings are fixedly installed at the top ends of the first annular clamping rails. A dewatering inner barrel is placed at the top end of the first plane bearing, and a mounting frame is fixedly mounted at the top end of the dewatering inner barrel. A stirring shaft is fixedly mounted in the center of the bottom end of the mounting frame, a through groove for mounting a heating rod is formed in the stirring shaft, the bottom end of the stirring shaft is mounted on the outer surface of the dehydration inner barrel in a penetrating manner, and a driving shaft is mounted in the center of the bottom end of the dehydration outer barrel and is in transmission connection with the stirring shaft through a magnetic coupling. According to the device, the motor is mounted at a relatively low position of the main machine body, so that convenience is provided for workers during production and mounting, and meanwhile, the mounting difficulty of the motor and the labor intensity of the workers are reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of plastic particle processing, and more specifically, particularly relates to a plastic particle dehydrator. Background Art

[0002] During the production process, plastic granules are extruded into shape by an extruder and then cooled by water. After cooling, the formed plastic needs to be cut into granules. Since the plastic is cut directly after cooling, there will be residual moisture on the surface of the plastic granules.

[0003] When dehydrating plastic particles, a vertical plastic particle dehydrator is usually used. In the existing vertical plastic particle dehydrator, the power drive unit is often arranged on the top side of the dehydrator body, which has certain operational difficulties when maintaining and repairing the power drive unit. At the same time, during production and installation, the motor of the drive unit needs to be lifted to the installation position on the top side of the dehydrator body with the help of a sling. This process is relatively time-consuming and labor-intensive, and the installation is difficult. Therefore, in view of this, the existing structure and defects are studied and improved, and a plastic particle dehydrator is provided, in order to achieve a more practical purpose. Utility Model Content

[0004] In order to solve the above technical problems, the utility model provides a plastic particle dehydrator, which is achieved by the following specific technical means:

[0005] A plastic particle dehydrator comprises a main body, wherein two groups of dehydration outer barrels are fixedly mounted on the top of the main body, the interiors of the two groups of dehydration outer barrels are cavities, the inner walls of the two groups of dehydration outer barrels are provided with an annular rail, a plane bearing is fixedly mounted on the top of the annular rail, and a dehydration inner barrel is placed on the top of the plane bearing, and a mounting frame is fixedly mounted on the top of the dehydration inner barrel; a stirring shaft is fixedly mounted at the center of the bottom end of the mounting frame, a through groove for mounting a heating rod is provided inside the stirring shaft, the bottom end of the stirring shaft penetrates and is mounted on the outer surface of the dehydration inner barrel, a driving shaft is mounted at the center of the bottom end of the dehydration outer barrel, the driving shaft is transmission-connected to the stirring shaft through a magnetic coupling, a plane bearing is fixedly mounted at the bottom end of the cavity of the dehydration outer barrel, and the bottom end of the dehydration inner barrel is placed on the plane bearing.

[0006] Furthermore, a second annular rail is provided on the outer surface of the dehydration inner barrel near the top, and the dehydration inner barrel is suspended on the top of the first plane bearing through the second annular rail.

[0007] Furthermore, the heating rod is installed inside the stirring shaft through threads.

[0008] Furthermore, a drain port is provided at the inner bottom end of the dehydration outer barrel, and the dehydration inner barrel is a mesh structure.

[0009] Furthermore, a motor is fixedly installed at the top center of the main body, the output end of the motor is installed through the inside of the main body, and a synchronous wheel 2 is fixedly mounted on the output end, a synchronous wheel 1 is fixedly mounted on the outer surface of the transmission shaft, and the synchronous wheel 1 and the synchronous wheel 2 are connected through a synchronous belt transmission.

[0010] Furthermore, a handle for extracting the dehydration inner barrel is fixedly mounted on one side of the top of the mounting frame.

[0011] Compared with the prior art, the utility model has the following beneficial effects:

[0012] The utility model installs the motor at a relatively low position of the main body, which provides convenience for the workers during production installation and maintenance, and reduces the difficulty of motor installation and the labor intensity of the workers; by arranging two groups of dehydration outer barrels and dehydration inner barrels, the dehydration efficiency is improved to a certain extent, which is beneficial to the lightweight production of the factory; by the coordinated use of plane bearing 1 and plane bearing 2, the rotation stability of the dehydration inner barrel in the dehydration outer barrel is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a three-dimensional schematic diagram of the utility model.

[0014] Figure 2 It is a schematic cutaway diagram of the bottom structure of the utility model.

[0015] Figure 3 It is a schematic diagram of the stirring shaft structure of the utility model.

[0016] Figure 4 It is a schematic cross-sectional view of a dewatering barrel of the utility model.

[0017] In the figure, the corresponding relationship between the component names and the figure numbers is as follows:

[0018] 1. Main body; 2. Dehydration outer barrel; 3. Plane bearing 1; 4. Dehydration inner barrel; 5. Mounting frame; 6. Handle; 7. Annular rail 1; 8. Annular rail 2; 9. Stirring shaft; 10. Heating rod; 11. Driving shaft; 12. Magnetic coupling; 13. Synchronous wheel 1; 14. Plane bearing 2; 15. Motor; 16. Synchronous wheel 2. DETAILED DESCRIPTION

[0019] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.

[0020] In the description of the present invention, unless otherwise specified, "multiple" means two or more; the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third" and the like are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0021] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0022] Example:

[0023] As attached Figure 1 To Attachment Figure 4 As shown:

[0024] The utility model provides a plastic particle dehydrator, comprising a main body 1, two groups of dehydration outer barrels 2 are fixedly installed on the top of the main body 1, the interiors of the two groups of dehydration outer barrels 2 are cavities, the inner walls of the two groups of dehydration outer barrels 2 are provided with annular clamping rails 7, a plane bearing 3 is fixedly installed on the top of the annular clamping rail 7, a dehydration inner barrel 4 is placed on the top of the plane bearing 3, and a mounting frame 5 is fixedly installed on the top of the dehydration inner barrel 4; a stirring shaft 9 is fixedly installed at the center of the bottom end of the mounting frame 5, a through groove for installing a heating rod 10 is opened inside the stirring shaft 9, the bottom end of the stirring shaft 9 is penetrated and installed on the outer surface of the dehydration inner barrel 4, a driving shaft 11 is installed at the center of the bottom end of the dehydration outer barrel 2, the driving shaft 11 is connected to the stirring shaft 9 through a magnetic coupling 12, a plane bearing 14 is fixedly installed at the bottom end of the cavity of the dehydration outer barrel 2, and the bottom end of the dehydration inner barrel 4 is placed on the plane bearing 14.

[0025] Among them, the outer surface of the dehydration inner barrel 4 is provided with an annular rail 28 near the top, and the dehydration inner barrel 4 is suspended on the top of the plane bearing 3 through the annular rail 28. This design enables the dehydration inner barrel 4 to rotate in the dehydration outer barrel 2 through the cooperation of the annular rail 28 and the plane bearing 3.

[0026] The heating rod 10 is installed inside the stirring shaft 9 through threads. This design improves the dehydration efficiency through the cooperation between the heating rod 10 and the stirring shaft 9.

[0027] Among them, a drainage port is arranged at the inner bottom end of the dehydration outer barrel 2, and the dehydration inner barrel 4 is a mesh structure.

[0028] Among them, a motor 15 is fixedly installed at the top center of the main body 1, and the output end of the motor 15 is installed through the inside of the main body 1, and a synchronous wheel 2 16 is fixedly mounted on the output end. A synchronous wheel 13 is fixedly mounted on the outer surface of the transmission shaft, and the synchronous wheel 13 and the synchronous wheel 2 16 are connected through a synchronous belt transmission. This design drives the entire mechanism to operate through a single motor 15, which reduces the cost of use to a certain extent.

[0029] A handle 6 for extracting the dehydration inner barrel 4 is fixedly mounted on one side of the top end of the mounting frame 5 .

[0030] The working principle of this embodiment is as follows: when in use, the user injects the plastic particles to be dehydrated into the two groups of dehydration inner barrels 4, and then puts the dehydration inner barrel 4 into the dehydration outer barrel 2 through the handle 6, and then realizes the rapid docking of the drive shaft 11 and the synchronous wheel 13 through the magnetic coupling 12, so that the drive shaft 11 and the motor 15 are linked, and then the motor 15 is started, and the motor 15 drives the stirring shaft 9 to rotate through the synchronous belt, thereby driving the dehydration inner barrel 4 to rotate in the dehydration outer barrel 2 through the stirring shaft 9, so as to dehydrate the plastic particles, and at the same time, the electric heating rod 10 is started, and the electric heating rod 10 transfers heat to various parts of the stirring shaft 9, so as to improve the efficiency of plastic dehydration, and the separated water flows out through the drain port or is discharged in the form of water vapor. When the plastic particles in the dehydration inner barrel 4 are completely dehydrated, the dehydration inner barrel 4 can be taken out through the handle 6.

[0031] The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.

Claims

1. A plastic granule dehydrator, comprising a main body (1), wherein two groups of dehydration outer barrels (2) are fixedly mounted on the top of the main body (1), wherein the interiors of the two groups of dehydration outer barrels (2) are hollow, and wherein: The inner walls of the two groups of dehydration outer barrels (2) are provided with an annular rail (7), a plane bearing (3) is fixedly installed on the top of the annular rail (7), and a dehydration inner barrel (4) is placed on the top of the plane bearing (3), and a mounting frame (5) is fixedly installed on the top of the dehydration inner barrel (4); a stirring shaft (9) is fixedly installed at the center of the bottom end of the mounting frame (5), a through groove for installing a heating rod (10) is opened inside the stirring shaft (9), and the bottom end of the stirring shaft (9) is installed through the outer surface of the dehydration inner barrel (4); a driving shaft (11) is installed at the center of the bottom end of the dehydration outer barrel (2), and the driving shaft (11) is connected to the stirring shaft (9) through a magnetic coupling (12); a plane bearing (14) is fixedly installed at the bottom end of the cavity of the dehydration outer barrel (2), and the bottom end of the dehydration inner barrel (4) is placed on the plane bearing (14).

2. The plastic granule dehydrator according to claim 1, characterized in that: The outer surface of the dehydration inner barrel (4) is provided with an annular rail 2 (8) near the top, and the dehydration inner barrel (4) is suspended on the top of the plane bearing 1 (3) through the annular rail 2 (8).

3. The plastic granule dehydrator according to claim 1, characterized in that: The heating rod (10) is installed inside the stirring shaft (9) via threads.

4. The plastic particle dehydrator according to claim 1, characterized in that: A drainage port is provided at the inner bottom end of the dehydration outer barrel (2), and the dehydration inner barrel (4) is a mesh structure.

5. The plastic particle dehydrator according to claim 1, characterized in that: A motor (15) is fixedly mounted at the top center of the main body (1), the output end of the motor (15) is installed through the inside of the main body (1), and a second synchronous wheel (16) is fixedly mounted on the output end of the motor (15), and a first synchronous wheel (13) is fixedly mounted on the outer surface of the drive shaft (11), and the first synchronous wheel (13) and the second synchronous wheel (16) are connected by a synchronous belt transmission.

6. The plastic granule dehydrator according to claim 1, characterized in that: A handle (6) for extracting the dehydration inner barrel (4) is fixedly mounted on one side of the top end of the mounting frame (5).