Cooling device for large-diameter PE pipe production

By designing a cooling device for production of large-diameter PE pipes including water tank, water pump, cooling pipe, pulley, gear ring and water jet hole, the low efficiency and molding control of PE pipe cooling device in the prior art are solved. Strict problems have achieved efficient cooling and stable forming, improving production efficiency and product quality.

CN222495353UActive Publication Date: 2025-02-18PANJIN HONGYU PLASTICS CO LTD
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Patent Information

Application Number
CN202421216139.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-30
Publication Date
2025-02-18
Estimated Expiration
2034-05-30

AI Technical Summary

Technical Problem

The existing PE pipe cooling device is low in efficiency, resulting in low production efficiency, and the molding control of PE pipes of different sizes is not strict enough, which can easily cause pipeline deformation, waste resources and increase manufacturing costs.

Method used

A cooling device for the production of large-diameter PE pipes is designed, using base, reservoir, water pump, cooling pipe, pulley, gear ring, fixed snap, motor and water jet hole and other components to realize water circulation through water pump and water pipe. By using the motor, the gear ring and pulley rotate, and the water jet hole surrounds the PE pipe and cools it down.

Benefits of technology

It improves the cooling efficiency of PE pipes, improves production efficiency, reduces resource waste and manufacturing costs, and ensures the stability and quality of the pipes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cooling device for large-diameter PE pipe production, which comprises a base, a reservoir arranged in the base, a water pump arranged on one side of the base, a water pipe connected to the upper end of the water pump, a cooling pipe arranged at the upper end of the base, a pulley arranged in the cooling pipe, a gear ring arranged at the front end of a pulley ring, and a shaping buckle arranged in the gear ring. A hollow groove is formed in the bottom of the cooling pipe; a motor is arranged at the upper end of the cooling pipe; a rotating gear is arranged at one end of the motor; a water pipe is arranged in the cooling pipe; through internal rotation and the use of the water pipe, the cooling of the PE pipe is realized, and the working efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the field of PE pipe production, in particular to a cooling device for producing large-diameter PE pipes. Background Art

[0002] PE is polyethylene. Generally, the application range of PE pipe water supply pipeline is below 40℃, and it cannot be used for hot water delivery pipeline. PE pipe is a highly crystalline, non-polar thermoplastic resin. After the PE pipe is produced by the extruder, it will be cooled by the spray cooling equipment to make it harden and form quickly. In addition, multiple sets of guide wheels will be set in the cooling equipment to facilitate the movement of the pipe. However, the guide wheels in most cooling equipment are fixed, which is very inconvenient to produce when the cooling equipment is applied to the production of PE pipes of other sizes.

[0003] In contemporary society, the manufacturing of PE pipes has increasingly higher requirements for the use of cooling devices. The efficiency of cooling devices directly affects production efficiency. The current common cooling devices are too slow, which greatly affects production efficiency. Contemporary cooling devices do not strictly control the forming of PE pipes, which often causes pipe deformation, not only wasting resources, but also increasing manufacturing costs.

[0004] In view of this, research and improvement are carried out on the existing problems, and a cooling device for the production of large-diameter PE pipes is provided. The device has a reasonable structural design, greatly improves the production efficiency, has high stability, saves personnel strength, and takes into account all aspects of application. The purpose is to solve the problem and improve the practical value through this technology. Utility Model Content

[0005] The utility model aims to solve the shortcomings in the prior art and proposes a cooling device for producing large-diameter PE pipes.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a cooling device for the production of large-diameter PE pipes, the device comprises a base, a water reservoir is arranged inside the base, a water pump is arranged on one side of the base, a water pipe is connected to the upper end of the water pump, a cooling pipe is arranged on the upper end of the base, a pulley is arranged inside the cooling pipe, a gear ring is arranged at the front end of the pulley ring, a shaping buckle is arranged inside the gear ring, a fixing buckle is arranged inside the shaping buckle, a spring is arranged at the lower end of the fixing buckle, a hollow groove is provided at the bottom of the cooling pipe, a motor is provided at the upper end of the cooling pipe, a rotating gear is provided at one end of the motor, a water pipe is provided inside the cooling pipe, a water inlet hole is provided at one end of the water pipe, and a water spray hole is provided on the surface of the water pipe. The utility model realizes the cooling of the PE pipe and improves the work efficiency through the internal rotation and the use of the water pipe.

[0007] As a further description of the above technical solution:

[0008] The water reservoir is fixedly connected to the inside of the base and has a rectangular shape. The water pump is fixedly installed on one side of the base. The water pump is connected to the water reservoir through a water pipe.

[0009] As a further description of the above technical solution:

[0010] The cooling pipe is fixedly connected to the upper end of the base, the pulley is movably connected to the inside of the cooling pipe, and the inside of the machine is rotatably connected to the external cooling pipe through the pulley.

[0011] As a further description of the above technical solution:

[0012] The gear ring is fixedly connected to the front end of the pulley, the shaped buckle is movably connected inside the gear ring, and the number of the shaped buckles is four groups. The spring is movably connected to the cooling tube at the lower end of the shaped buckle and is set to a layered socket design. The internal gear ring drives the internal rotation by rotating.

[0013] As a further description of the above technical solution:

[0014] The motor is fixedly connected to the upper end of the cooling pipe, the rotating gear is rotatably connected to one end of the motor, and a protective plate is fixedly installed on the outer body of the motor. The gear ring drives the rotating gear to rotate through the motor.

[0015] As a further description of the above technical solution:

[0016] The water pipes are fixedly connected to the inside of the cooling pipes and are in several groups. The water inlet holes are fixedly connected to the water pump through the water pipes. The water spray holes are opened on the surface of the water pipes and are in several groups.

[0017] The utility model has the following beneficial effects: a water reservoir is arranged at the bottom to store cooling water therein, a water pump is connected via a water pipe, the water pump is connected to the water inlet via a water pipe, the water pipe sprays water via a nozzle, and after the water drops fall, the water enters the water reservoir via a hollow groove, thus realizing recycling, which not only saves resources but also reduces costs; the gear ring is driven by a motor to rotate the interior, and a plurality of nozzles surround and cool the PE pipe, thus improving production efficiency and enhancing quality; while the gear ring drives the interior, the impeller and the outer layer rotate, so that the inner layer rotates by itself, thus reducing machine wear, and the shaping buckle reduces deformation of the PE pipe. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is the overall appearance of a cooling device for large-diameter PE pipe production proposed by the utility model;

[0019] Figure 2 This is a structural diagram of a cooling device for large-diameter PE pipe production proposed by the utility model;

[0020] Figure 3This is an internal structure diagram of a cooling device for large-diameter PE pipe production proposed by the utility model;

[0021] Figure 4 This is a cross-sectional view of a cooling device for large-diameter PE pipe production proposed by the utility model;

[0022] Figure 5 This is an enlarged view of A of a cooling device for producing large-diameter PE pipes proposed by the utility model.

[0023] Legend:

[0024] 1. Base; 2. Water reservoir; 3. Water pump; 4. Water pipe; 5. Cooling pipe; 6. Pulley; 7. Gear ring; 8. Molding buckle; 9. Spring; 10. Hollow groove; 11. Motor; 12. Rotating gear; 13. Protective plate; 14. Water inlet hole; 15. Water spray hole. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] In the description of the present utility model, it should be noted that the orientation or position relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present utility model; the terms "first", "second", and "third" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance. In addition, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0027] Reference Figure 1-5The utility model provides an embodiment: a cooling device for large-diameter PE pipe production, comprising a base 1, a water reservoir 2 is arranged inside the base 1, a water pump 3 is arranged on one side of the base 1, a water pipe 4 is connected to the upper end of the water pump 3, a cooling pipe 5 is arranged on the upper end of the base 1, a pulley 6 is arranged inside the cooling pipe 5, a gear ring 7 is arranged at the front end of the pulley 6, a shaping buckle 8 is arranged inside the gear ring 7, a spring 9 is arranged at the lower end of the shaping buckle 8, a hollow groove 10 is opened at the bottom of the cooling pipe 5, a motor 11 is arranged at the upper end of the cooling pipe 5, a rotating gear 12 is arranged at one end of the motor 11, a protective plate 13 is arranged on the periphery of the motor 11, a water pipe 4 is arranged inside the cooling pipe 5, a water inlet hole 14 is arranged at one end of the water pipe 4, and a water spray hole 15 is opened on the surface of the water pipe 4.

[0028] Specifically, the water reservoir 2 is fixedly connected to the inside of the base 1 and has a rectangular shape. The water pump 3 is fixedly installed on one side of the base 1. The water pump 3 is connected to the water reservoir 2 through a water pipe 4 to facilitate the recycling of water.

[0029] Specifically, the cooling pipe 5 is fixedly connected to the upper end of the base 1, the pulley 6 is movably connected to the inside of the cooling pipe 5, and the inside of the machine is rotatably connected to the external cooling pipe 5 through the pulley 6, which reduces the wear of the machine. The internal rotation cools the PE pipe, and the cooling speed is fast and the effect is good.

[0030] Specifically, the gear ring 7 is fixedly connected to the front end of the pulley 6, the shaping buckle 8 is movably connected to the inside of the gear ring 7, and the shaping buckle 8 is in four groups, and the size can be adjusted to cope with PE pipes of various sizes. The processed PE pipes are shaped, which reduces deformation and improves quality. The spring 9 is movably connected to the lower end of the shaping buckle 8, which has a shock-absorbing effect on the PE pipe. The cooling pipe 5 is arranged as a layered socket design, and the internal gear ring 7 drives the internal rotation by rotating.

[0031] Specifically, the motor 11 is fixedly connected to the upper end of the cooling pipe 5, and the rotating gear 12 is rotatably connected to one end of the motor 11. The rotating gear 12 drives the gear ring 7 to rotate internally, thereby reducing manufacturing costs and improving efficiency. A protective plate 13 is fixedly installed on the outer body of the motor 11 to prevent water from splashing into the motor 11 and causing a short circuit or damage.

[0032] Specifically, the water pipe 4 is fixedly connected to the inside of the cooling pipe 5, and the number is several groups, which improves the cooling efficiency. The water inlet hole 14 is fixedly connected to the water pump 3 through the water pipe 4. The water spray holes 15 are opened on the surface of the water pipe 4, and the number is several groups. The PE pipe is cooled evenly and quality problems are reduced. A hollow groove 10 is opened at the bottom of the cooling pipe 5 to facilitate water to flow to the water reservoir 2 at the lower end.

[0033] Working principle and process: The staff turns on the machine to see if it can operate normally. The machine normally adjusts the shaping buckle 8 according to the size of the manufactured PE pipe. After the adjustment is completed, the PE pipe is connected to the cooling pipe 5. The water pump 3 is connected to the water reservoir 2 through the water pipe 4. The other end of the water pipe 4 is connected to the water inlet 14 of the cooling pipe 5. Water is sprayed out from the water spray hole 15 through the internal water pipe 4. The upper end motor 11 drives the rotating gear 12 to rotate, and the rotating gear 12 drives the gear ring 7 to rotate. The pulley 6 is movably connected to the inside of the cooling pipe 5, thereby realizing the internal rotation of the cooling pipe 5. During the process of transporting the PE pipe outward, the internal rotation cools the PE pipe in all directions.

[0034] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A cooling device for large-diameter PE pipe production, comprising a base (1), characterized in that: A water reservoir (2) is arranged inside the base (1), a water pump (3) is arranged on one side of the base (1), the upper end of the water pump (3) is connected to a water pipe (4), a cooling pipe (5) is arranged on the upper end of the base (1), a pulley (6) is arranged inside the cooling pipe (5), a gear ring (7) is arranged at the front end of the pulley (6), a shaping buckle (8) is arranged inside the gear ring (7), a spring (9) is arranged at the lower end of the shaping buckle (8), a hollow groove (10) is provided at the bottom of the cooling pipe (5), a motor (11) is arranged at the upper end of the cooling pipe (5), a rotating gear (12) is arranged at one end of the motor (11), a protective plate (13) is arranged on the periphery of the motor (11), a water pipe (4) is arranged inside the cooling pipe (5), a water inlet hole (14) is arranged at one end of the water pipe (4), and a water spray hole (15) is provided on the surface of the water pipe (4).

2. A cooling device for large-diameter PE pipe production according to claim 1, characterized in that: The water reservoir (2) is fixedly connected to the inside of the base (1) and has a rectangular shape. The water pump (3) is fixedly installed on one side of the base (1). The water pump (3) is connected to the water reservoir (2) via a water pipe (4).

3. A cooling device for large-diameter PE pipe production according to claim 1, characterized in that: The cooling pipe (5) is fixedly connected to the upper end of the base (1), the pulley (6) is movably connected to the inside of the cooling pipe (5), and the inside of the machine is rotationally connected to the external cooling pipe (5) through the pulley (6).

4. A cooling device for large-diameter PE pipe production according to claim 1, characterized in that: The gear ring (7) is fixedly connected to the front end of the pulley (6), the shaping buckles (8) are movably connected to the inside of the gear ring (7), and the number of shaping buckles (8) is four groups, the spring (9) is movably connected to the lower end of the shaping buckles (8), the cooling pipe (5) is arranged in a layered sleeve design, and the internal gear ring (7) drives the internal rotation by rotating.

5. The cooling device for large-diameter PE pipe production according to claim 1 is characterized in that: The motor (11) is fixedly connected to the upper end of the cooling pipe (5), the rotating gear (12) is rotatably connected to one end of the motor (11), the gear ring (7) drives the rotating gear (12) to rotate through the motor (11), and a protective plate (13) is fixedly installed on the outer body of the motor (11).

6. A cooling device for large-diameter PE pipe production according to claim 1, characterized in that: The water pipe (4) is fixedly connected to the inside of the cooling pipe (5) and is provided in a plurality of groups; the water inlet holes (14) are fixedly connected to the water pump (3) through the water pipe (4); and the water spray holes (15) are provided on the surface of the water pipe (4) and are provided in a plurality of groups.