Embossing device for sound insulation material production
By designing the adjustment mechanism and replacement mechanism in the embossing device, the height adjustment and rapid replacement of the embossing roller are achieved, which solves the problem of inconvenient adjustment of the thickness of different sound insulation materials in the existing device, and improves the flexibility and operating efficiency of the device.
Patent Information
- Application Number
- CN202420379909.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-29
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-02-28
AI Technical Summary
The embossing rollers of existing embossing devices are not convenient for flexibly adjusting according to the thickness of different sound insulation materials, resulting in limitations of the device and inconvenient operation.
An embossing device for the production of sound insulation materials was designed, using an adjustment mechanism and a replacement mechanism. Through the combination of a motor, a worm, a threaded shaft and a sliding groove, the height adjustment and rapid replacement of the embossing roller are achieved.
This device enables the embossing roller to be suitable for sound insulation materials of different sizes and thicknesses, improving the flexibility and operating efficiency of the device and reducing the operating time of the staff.
Smart Images

Figure CN222495399U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sound insulation material production, in particular to an embossing device for sound insulation material production. Background Art
[0002] Sound insulation materials are a type of material that can effectively reduce the propagation of sound. They are often used in construction, automobiles, aerospace and other fields to reduce the impact of noise on the surrounding environment and human body. These materials usually have the characteristics of high density, good softness and strong sound absorption performance.
[0003] With the development of science and technology, sound insulation materials are gradually used in many fields. Embossing devices are used in the processing and production of sound insulation materials. Embossing devices use embossing rollers in the embossing process. However, common embossing rollers are not convenient for flexibly adjusting the embossing thickness according to different sound insulation materials, which reduces the limitations of the device and is not convenient for staff to further operate and use. Utility Model Content
[0004] The purpose of the utility model is to provide an embossing device for producing sound insulation materials to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an embossing device for producing sound insulation materials, comprising a frame, an adjusting mechanism is arranged inside the frame, a support frame is arranged on one side of the adjusting mechanism, a second motor is fixedly connected to the inside of the support frame, a replacement mechanism is arranged on one side of the second motor, and an embossing roller is arranged on one side of the replacement mechanism;
[0006] The adjustment mechanism includes a motor 1, which is fixedly connected to the top of the frame, a worm is fixedly connected to the output end of the motor 1, a worm is meshed with a worm wheel on the outer wall of the worm, a threaded shaft is fixedly connected to the inner ring of the worm wheel, a threaded block is threadedly connected to the outer wall of the threaded shaft, a long block is fixedly connected to the inner side of the frame, a slide groove is provided inside the long block, and a support block is fixedly connected to the top of the frame.
[0007] Preferably, the shape of the outer side of the threaded block matches the shape of the inner wall of the slide groove, and the threaded block is slidably connected to the inner wall of the slide groove to stably limit the threaded block during its movement.
[0008] Preferably, the threaded shaft is rotatably connected to the inner wall of the slide groove, and the threads of the outer walls at both ends of the threaded shaft are in opposite directions, so that the threaded shaft can rotate stably.
[0009] Preferably, a rotating hole is opened on the top of the frame, and the threaded shaft is rotatably connected to the inner wall of the rotating hole to provide stable support for the threaded shaft.
[0010] Preferably, a rotating hole is opened inside the support block, and the worm is rotatably connected to the inner wall of the rotating hole, which plays a role of stabilizing support for the worm.
[0011] Preferably, the replacement mechanism includes a connecting shaft, four of which are provided, two of which are provided for the motor 2 and two for the support frame, two of which are fixedly connected to the right sides of the two motors 2, and the other two connecting shafts are rotatably connected to the inner sides of the two support frames, one end of the connecting shaft is fixedly connected to a fixing groove, a slider is movably connected inside the fixing groove, and bolts are provided inside the slider to facilitate the connection and installation of the embossing roller.
[0012] Preferably, a mounting hole is provided inside the slider, the bolt is threadedly connected to the inner wall of the mounting hole, and the bolt passes through one side of the fixing groove, so that the bolt can stably position the slider.
[0013] Compared with the prior art, the utility model provides an embossing device for producing sound insulation materials, which has the following beneficial effects:
[0014] 1. The embossing device for the production of sound insulation materials has an adjusting mechanism so that the embossing roller can be suitable for embossing sound insulation materials of different sizes and thicknesses, thereby improving the flexibility of the device and making the device suitable for different processing scenarios.
[0015] 2. The embossing device for producing sound insulation materials can achieve the purpose of disassembling the embossing roller by means of a replacement mechanism, which makes it convenient for the staff to disassemble and replace different embossing rollers, and can achieve good operating efficiency and reduce the time spent by the staff during the operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative labor:
[0017] Figure 1 This is a front view of the structure of the utility model;
[0018] Figure 2 for Figure 1 The enlarged structural diagram at A in the middle;
[0019] Figure 3 for Figure 2 The enlarged structural diagram at B in the middle;
[0020] Figure 4 It is a schematic diagram of the structure of the embossing roller.
[0021] In the figure: 1. frame; 2. support frame; 3. embossing roller; 4. adjustment mechanism; 41. motor one; 42. worm; 43. worm wheel; 44. threaded shaft; 45. threaded block; 46. long block; 47. slide groove; 48. support block; 5. replacement mechanism; 51. connecting shaft; 52. fixing groove; 53. slider; 54. bolt; 6. motor two. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0024] The utility model provides the following technical solutions:
[0025] Embodiment 1
[0026] Combination Figures 1 to 4 An embossing device for producing sound insulation materials comprises a frame 1, an adjusting mechanism 4 is arranged inside the frame 1, a support frame 2 is arranged on one side of the adjusting mechanism 4, a motor 6 is fixedly connected to the inside of the support frame 2, a replacement mechanism 5 is arranged on one side of the motor 6, and an embossing roller 3 is arranged on one side of the replacement mechanism 5;
[0027] The adjusting mechanism 4 comprises a motor 41, which is fixedly connected to the top of the frame 1, a worm 42 is fixedly connected to the output end of the motor 41, a worm wheel 43 is meshed with the outer wall of the worm 42, a threaded shaft 44 is fixedly connected to the inner ring of the worm wheel 43, a threaded block 45 is threadedly connected to the outer wall of the threaded shaft 44, a long block 46 is fixedly connected to the inner side of the frame 1, a slide groove 47 is provided inside the long block 46, and a support block 48 is fixedly connected to the top of the frame 1.
[0028] Furthermore, the outer shape of the threaded block 45 matches the inner wall shape of the slide groove 47 , and the threaded block 45 is slidably connected to the inner wall of the slide groove 47 , so that the threaded block 45 is stably limited during its movement.
[0029] Furthermore, the threaded shaft 44 is rotatably connected to the inner wall of the slide groove 47, and the threads of the outer walls at both ends of the threaded shaft 44 are in opposite directions, so that the threaded shaft 44 can rotate stably.
[0030] Furthermore, a rotating hole is opened on the top of the frame 1, and the threaded shaft 44 is rotatably connected to the inner wall of the rotating hole to stably support the threaded shaft 44.
[0031] Furthermore, a rotating hole is opened inside the support block 48 , and the worm 42 is rotatably connected to the inner wall of the rotating hole, which plays a role in stabilizing and supporting the worm 42 .
[0032] Embodiment 2
[0033] See also Figures 1 to 4 On the basis of the first embodiment, the replacement mechanism 5 further comprises a connecting shaft 51, four connecting shafts 51 are provided, two are provided for the motor 2 6 and the support frame 2 respectively, two of the four connecting shafts 51 are fixedly connected to the right sides of the two motors 2 6, and the other two connecting shafts 51 are rotatably connected to the inner sides of the two support frames 2 respectively, one end of the connecting shaft 51 is fixedly connected to a fixing groove 52, a slider 53 is movably connected inside the fixing groove 52, and a bolt 54 is provided inside the slider 53 to facilitate the connection and installation of the embossing roller 3.
[0034] Furthermore, a mounting hole is provided inside the slider 53 , and a bolt 54 is threadedly connected to the inner wall of the mounting hole. The bolt 54 passes through one side of the fixing groove 52 , so that the bolt 54 can stably position the slider 53 .
[0035] During actual operation, when this device is used, first the staff can start the motor 26 to drive the embossing roller 3 to rotate, so that the sound insulation material can be embossed under the action of the embossing roller 3. Then, when the embossing roller 3 needs to be disassembled and replaced, first the bolt 54 is unscrewed from the inside of the slider 53 to cancel the limit on the slider 53. Then the slider 53 can be pulled out from the inner wall of the fixed groove 52, thereby achieving the purpose of disassembling the embossing roller 3, making it convenient for the staff to disassemble and replace different embossing rollers 3, and can achieve good operating efficiency, reducing the time spent by the staff during the operation.
[0036] Start the motor 41 to work. The output end of the motor 41 can drive the worm 42 to rotate. The worm 42 drives the threaded shaft 44 to rotate through the transmission of the worm wheel 43. Since the threaded shaft 44 and the threaded block 45 are threadedly connected, and the threaded block 45 can slide on the inner wall of the slide groove 47, the rotational motion of the threaded shaft 44 can be converted into linear motion of the threaded block 45. The threaded block 45 drives the support frame 2 to move, so that the two embossing rollers 3 can move away from each other, so that the embossing rollers 3 can be suitable for embossing production of sound insulation materials of different sizes and thicknesses, thereby improving the flexibility of the device and making the device suitable for different processing scenarios.
[0037] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.
Claims
1. An embossing device for producing sound insulation materials, comprising a frame (1), characterized in that: An adjusting mechanism (4) is arranged on the inner side of the frame (1); a supporting frame (2) is arranged on one side of the adjusting mechanism (4); a second motor (6) is fixedly connected to the inner side of the supporting frame (2); a replacement mechanism (5) is arranged on one side of the second motor (6); an embossing roller (3) is arranged on one side of the replacement mechanism (5); The adjusting mechanism (4) comprises a motor (41), wherein the motor (41) is fixedly connected to the top of the frame (1), a worm (42) is fixedly connected to the output end of the motor (41), a worm wheel (43) is meshed on the outer wall of the worm (42), a threaded shaft (44) is fixedly connected to the inner ring of the worm wheel (43), a threaded block (45) is threadedly connected to the outer wall of the threaded shaft (44), a long block (46) is fixedly connected to the inner side of the frame (1), a slide groove (47) is provided inside the long block (46), and a support block (48) is fixedly connected to the top of the frame (1).
2. The embossing device for producing sound insulation materials according to claim 1, characterized in that: The outer shape of the threaded block (45) matches the inner wall shape of the slide groove (47), and the threaded block (45) is slidably connected to the inner wall of the slide groove (47).
3. The embossing device for producing sound insulation materials according to claim 1, characterized in that: The threaded shaft (44) is rotatably connected to the inner wall of the slide groove (47), and the threads of the outer walls at both ends of the threaded shaft (44) are in opposite directions.
4. The embossing device for producing sound insulation materials according to claim 1, characterized in that: A rotating hole is provided on the top of the frame (1), and the threaded shaft (44) is rotatably connected to the inner wall of the rotating hole.
5. The embossing device for producing sound insulation materials according to claim 1, characterized in that: A rotating hole is provided inside the supporting block (48), and the worm (42) is rotatably connected to the inner wall of the rotating hole.
6. The embossing device for producing sound insulation materials according to claim 1, characterized in that: The replacement mechanism (5) comprises a connecting shaft (51), four connecting shafts (51) are provided, two of the motors (6) and the support frame (2) are provided respectively, two of the four connecting shafts (51) are fixedly connected to the right sides of the two motors (6), and the other two connecting shafts (51) are rotatably connected to the inner sides of the two support frames (2), one end of the connecting shaft (51) is fixedly connected to a fixing groove (52), a sliding block (53) is movably connected inside the fixing groove (52), and a bolt (54) is provided inside the sliding block (53).
7. The embossing device for producing sound insulation materials according to claim 6, characterized in that: A mounting hole is provided inside the sliding block (53), and the bolt (54) is threadedly connected to the inner wall of the mounting hole, and the bolt (54) passes through one side of the fixing groove (52).