Rubber core and steel wire laminating device

By designing a rubber core and wire bonding device that enhances the rotation strength of the rotating rod, the problem of insufficient fitting force of the wire ring bonding device in the prior art is solved, and a more efficient and safe wire ring processing is achieved process.

CN222495529UActive Publication Date: 2025-02-18QINGDAO SENTURY TIRE CO LTD
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Patent Information

Application Number
CN202323011769.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-11-08
Publication Date
2025-02-18
Estimated Expiration
2033-11-08

AI Technical Summary

Technical Problem

In the prior art, the wire ring bonding device has insufficient rotation processing and fitting strength to the steel wire, resulting in gaps between the rubber core and the steel wire, increasing product scrap rate, wasting time and human resources.

Method used

A rubber core and wire bonding device including a base, a fixing block, a mount, a rotating rod and a transmission assembly is designed. The meshing of the driving gear and the driven gear by the motor drive, the rotation strength of the rotating rod is enhanced to ensure the close fit between the steel wire and the rubber core.

Benefits of technology

It effectively improves the processing efficiency and safety of the wire ring, reduces the product scrap rate, and saves time and human resources.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a rubber core and steel wire laminating device, which belongs to the technical field of steel wire ring processing and comprises a base. The fixing block is fixedly connected to the upper end of the base, a fixing seat is fixedly connected to the upper end of the base, and a limiting shell is fixedly connected to one side end of the fixing seat; the mounting seat is fixedly connected to one side end of the mounting block, one side end of the fixing seat is fixedly connected with a limiting seat and a placing seat, and a rotating rod is arranged on the inner surface of the fixing seat; and the rotating mechanism comprises a mounting disc, the mounting disc is fixedly connected to one side end of the fixing seat, a motor is fixedly connected to one side end of the mounting disc, the rotating machining attaching force of the attaching device to the steel wire is enhanced, meanwhile, the problem that a gap exists between a rubber core and the steel wire is solved, the product rejection rate is reduced, and time and labor are saved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of steel wire rings for tires, and in particular relates to a rubber core and steel wire bonding device. Background Art

[0002] The bead ring is a rigid ring made of rubber-coated steel wire arranged in a certain cross-sectional shape. Its function is to give the bead the necessary strength and rigidity so that the tire is firmly fixed on the rim. Its cross-sectional shapes include square, round and hexagonal. The square shape is mainly used for bias tires and also for radial tires with fiber carcasses, while the round and hexagonal shapes are only used for radial tires.

[0003] The authorization publication number "CN201268107" records a wire ring rubber core laminating machine, including a base, with relative supports and brackets on both sides of the base, a wire ring hanging pressure plate is installed on the support, the wire ring hanging pressure plate is rotatably connected to the support through a hanging pressure plate shaft, and an anti-umbrella device is installed on the bracket, the device includes an anti-umbrella main shaft rotatably connected to the bracket, an annular frame is provided at one end of the anti-umbrella main shaft close to the wire ring hanging pressure plate, and the other end is connected to a power drive device, and a plurality of anti-umbrella push plates hinged to the annular frame are provided on the periphery of the annular frame, an anti-umbrella push seat slidably connected to the anti-umbrella main shaft is provided on the anti-umbrella main shaft, and an anti-umbrella connecting rod is provided between the anti-umbrella push seat and the anti-umbrella push plate. The utility model is simple to operate, has less labor intensity than manual laminating, and has higher quality of manual laminating, can meet the requirements of production process, and improves production efficiency and product quality.

[0004] The above patent is simple to operate, has less labor intensity and higher bonding quality than manual bonding, can meet the requirements of the production process, and improves production efficiency and product quality. However, when bonding the steel wire and the rubber core in the above patent, the bonding device has weak bonding force on the rotation of the steel wire, and a gap will appear between the rubber core and the steel wire, resulting in a high product scrap rate and a waste of time and human resources. Utility Model Content

[0005] The purpose of the utility model is to provide a rubber core and steel wire bonding device, aiming to solve the problem that the bonding device in the prior art has weak bonding force on the rotation processing of the steel wire, resulting in a gap between the rubber core and the steel wire, leading to a high product scrap rate, and urgently needing to improve the processing efficiency and safety of the steel wire ring and save labor.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A rubber core and steel wire bonding device, comprising:

[0008] Base;

[0009] A fixed block, the fixed block is fixedly connected to the upper end of the base, the upper end of the base is fixedly connected to a fixed seat, and one side end of the fixed seat is fixedly connected to a limited space shell;

[0010] A mounting seat, the mounting seat is fixedly connected to one side end of the mounting block, one side end of the fixing seat is fixedly connected to the limiting seat and the placing seat, and a rotating rod is provided on the inner surface of the fixing seat;

[0011] A rotating mechanism, the rotating mechanism comprising:

[0012] A mounting plate, the mounting plate being fixedly connected to one side end of the fixing seat, the one side end of the mounting plate being fixedly connected to a motor, and the output end of the motor movably passes through one side end of the mounting plate;

[0013] A driving gear, the driving gear is fixedly connected to the output end of the motor, one side end of the rotating rod movably passes through one side end of the fixing seat, one side end of the rotating rod and one side end of the driving gear are fixedly connected; and a transmission component, the transmission component is arranged in the fixing seat and connected to the driving gear to realize strengthening the rotation strength of the rotating rod.

[0014] As a preferred solution of the utility model, the transmission assembly includes:

[0015] An inner gear ring, the inner gear ring being rotatably connected to the inner surface of the fixing seat;

[0016] A plurality of driven gears are rotatably connected to the inner surface of the fixing seat, the inner gear ring is meshed with the plurality of driven gears, and the driving gear is meshed with the plurality of driven gears.

[0017] As a preferred solution of the utility model, a plurality of connection blocks are fixedly connected to the circumferential surface of the mounting plate, one side end of each of the connection blocks is threadedly connected to a second bolt, and a protective shell is fixedly connected to one side end of the mounting plate.

[0018] As a preferred solution of the utility model, a second support block is fixedly connected to one side end of the fixing seat, and a plurality of first support blocks are fixedly connected to the outer surfaces of the fixing block and the mounting block.

[0019] As a preferred solution of the utility model, a plurality of support seats are fixedly connected to the upper end of the base, and two first bolts are threadedly connected to the upper end of the base.

[0020] As a preferred solution of the utility model, it also includes a clamping mechanism, and the clamping mechanism includes:

[0021] A connecting seat, wherein the connecting seat is fixedly connected to one side end of the mounting seat, a first telescopic rod is fixedly connected to the lower end of the connecting seat, and a first clamping block is fixedly connected to the lower end of the first telescopic rod;

[0022] Two second telescopic rods, both of which are fixedly connected to the lower end of the connecting seat, and the lower ends of the two second telescopic rods are movably hinged with second clamping blocks through hinge shafts, and the adjacent ends of the two second clamping blocks and the two side ends of the first clamping block are rotatably connected through rotating shafts.

[0023] As a preferred solution of the utility model, the lower ends of the first clamping block and the two second clamping blocks are fixedly connected with clamping pads.

[0024] The beneficial effects of the utility model are:

[0025] 1. In this scheme, the steel wire is passed through multiple holes on the surface of the fixed seat, and the rubber core is placed on the surface of the placement seat. Then, the motor is started to drive the driving gear to rotate. Since the driving gear and the four driven gears are meshed with each other, the four driven gears are driven to rotate, which plays a role in transmitting the four driven gears. The four driven gears are meshed with the inner gear ring, so that the rotation strength of the rotating rod is strengthened under the action of force, and then the multiple strands of steel wire are driven to wrap around the surface of the rotating rod, completing the bonding work of the rubber core and the steel wire, strengthening the bonding strength of the bonding device on the rotation processing of the steel wire, and solving the problem of gaps between the rubber core and the steel wire, reducing the scrap rate, improving the processing safety, and saving time and manpower and material resources.

[0026] 2. In the present scheme, the first telescopic rod is installed by means of a connecting seat, and the height of the first clamping block is adjusted according to the length extension of the first telescopic rod, so that the surface of the rotating rod is clamped according to the first clamping block to prevent the steel wire and the rubber core from being offset during the bonding process, and the two second telescopic rods are controlled to be extended in length at the same time, so that the positions and angles of the two second clamping blocks are adjusted according to the two hinge shafts, and then the rotating shaft and the first clamping block are connected under the action of force, so that the two second clamping blocks and the surface of the rotating rod are bonded, thereby enhancing the bonding and clamping strength of the rotating rod and preventing the rotating rod from sliding when the steel wire and the rubber core are bonded. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0028] Figure 1 It is a three-dimensional diagram of the utility model;

[0029] Figure 2 It is the first stereoscopic cross-sectional view of the utility model;

[0030] Figure 3For this utility model Figure 2 A local enlarged view of point A in FIG.

[0031] Figure 4 This is an exploded view of the utility model.

[0032] In the figure: 1. base; 2. fixing block; 3. mounting block; 4. first supporting block; 5. mounting seat; 6. rotating rod; 7. supporting seat; 8. first bolt; 9. fixing seat; 10. limiting shell; 11. second supporting block; 12. placing seat; 13. limiting seat; 14. inner ring gear; 15. driven gear; 16. driving gear; 17. mounting plate; 18. connecting block; 19. second bolt; 20. motor; 21. protective shell; 22. connecting seat; 23. first telescopic rod; 24. first clamping block; 25. second telescopic rod; 26. second clamping block; 27. clamping pad. DETAILED DESCRIPTION

[0033] The following will be combined with the drawings in the embodiments of the utility model to clearly, completely and accurately describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0034] Example 1

[0035] See also Figure 1-4 , the utility model provides the following technical solutions:

[0036] A rubber core and steel wire bonding device, comprising:

[0037] Base 1;

[0038] A fixed block 2, the fixed block 2 is fixedly connected to the upper end of the base 1, the upper end of the base 1 is fixedly connected to a fixed seat 9, and one side end of the fixed seat 9 is fixedly connected to a limiting shell 10;

[0039] A mounting seat 5, the mounting seat 5 is fixedly connected to one side end of the mounting block 3, one side end of the fixing seat 9 is fixedly connected to the limiting seat 13 and the placing seat 12, and a rotating rod 6 is provided on the inner surface of the fixing seat 9;

[0040] The rotating mechanism comprises:

[0041] A mounting plate 17, the mounting plate 17 is fixedly connected to one side end of the fixing seat 9, a motor 20 is fixedly connected to one side end of the mounting plate 17, and an output end of the motor 20 movably passes through one side end of the mounting plate 17;

[0042] A driving gear 16, the driving gear 16 is fixedly connected to the output end of the motor 20, one side end of the rotating rod 6 movably passes through one side end of the fixing seat 9, and one side end of the rotating rod 6 is fixedly connected to one side end of the driving gear 16; and

[0043] The transmission assembly is arranged in the fixing seat 9 and connected with the driving gear 16 to enhance the rotation strength of the rotating rod 6 .

[0044] In a specific embodiment of the utility model, the fixed block 2 is supported by the provided base 1, and the rotating mechanism is installed according to the fixed fixed seat 9, the limiting shell 10 is fixed at the right end of the fixed seat 9 to limit the internal rotating mechanism, and the clamping mechanism is supported and fixed according to the fixed mounting seat 5, and the rubber core is placed according to the fixed placement seat 12. When the rotating rod 6 rotates and fits the steel wire, and the fixed limiting seat 13 performs the function of limiting support on the rotating rotating rod 6, the output end of the motor 20 moves through the mounting plate 17, and the driving gear 16 is fixed at the output end of the motor 20. When the motor 20 is started to drive The driving gear 16 rotates, and since the driving gear 16 and the four driven gears 15 are meshed with each other, the four driven gears 15 are driven to rotate, which plays a role in transmitting the four driven gears 15, and the four driven gears 15 are meshed with the inner gear ring 14, thereby strengthening the rotation strength of the rotating rod 6 under the action of force, and then driving the multiple strands of steel wire to wrap around the surface of the rotating rod 6, completing the bonding work of the rubber core and the steel wire, strengthening the bonding strength of the bonding device on the rotation processing of the steel wire, and solving the problem of gaps between the rubber core and the steel wire, reducing the scrap rate, improving the processing safety, and saving time and manpower and material resources.

[0045] For details, please refer to Figure 4 , the transmission components include:

[0046] An inner gear ring 14, the inner gear ring 14 is rotatably connected to the inner surface of the fixed seat 9;

[0047] A plurality of driven gears 15 are rotatably connected to the inner surface of the fixing seat 9 , the inner gear ring 14 is meshed with the plurality of driven gears 15 , and the driving gear 16 is meshed with the plurality of driven gears 15 .

[0048] In this embodiment, the output end of the motor 20 movably penetrates the mounting plate 17, and the driving gear 16 is fixed to the output end of the motor 20. When the motor 20 is started, the driving gear 16 is driven to rotate. Since the driving gear 16 and the four driven gears 15 are meshed with each other, the four driven gears 15 are driven to rotate, which plays a role in transmitting the four driven gears 15.

[0049] For details, please refer to Figure 4A plurality of connection blocks 18 are fixedly connected to the circumferential surface of the mounting plate 17 , one side end of each of the plurality of connection blocks 18 is threadedly connected to a second bolt 19 , and a protective shell 21 is fixedly connected to one side end of the mounting plate 17 .

[0050] In this embodiment: a plurality of connecting blocks 18 are provided to facilitate fixing of the mounting plate 17, and a plurality of second bolts 19 are used to connect the plurality of connecting blocks 18 and the fixing seat 9, and a fixed protective shell 21 protects the internal motor 20 to avoid damage to the surface of the motor 20 during processing.

[0051] For details, please refer to Figure 1 A second support block 11 is fixedly connected to one side end of the fixing seat 9 , and a plurality of first support blocks 4 are fixedly connected to the outer surfaces of the fixing block 2 and the mounting block 3 .

[0052] In this embodiment, the limiting shell 10 is supported and fixed by providing a plurality of second support blocks 11, thereby enhancing the fixing strength of the limiting shell 10, thereby protecting the internal rotating mechanism and preventing the internal mounting plate 17 from tilting during processing.

[0053] For details, please refer to Figure 1 A plurality of support seats 7 are fixedly connected to the upper end of the base 1 , and two first bolts 8 are threadedly connected to the upper end of the base 1 .

[0054] In this embodiment: the base 1 is supported and fixed by providing a plurality of support seats 7, thereby enhancing the support and fixing strength of the base 1, avoiding shaking of the fixing seat 9 during operation, and improving the overall stability of the base 1.

[0055] For details, please refer to Figure 3 , also includes a clamping mechanism, the clamping mechanism includes: a connecting seat 22, the connecting seat 22 is fixedly connected to one side end of the mounting seat 5, the lower end of the connecting seat 22 is fixedly connected to a first telescopic rod 23, the lower end of the first telescopic rod 23 is fixedly connected to a first clamping block 24; two second telescopic rods 25, the two second telescopic rods 25 are fixedly connected to the lower end of the connecting seat 22, the lower ends of the two second telescopic rods 25 are hinged with second clamping blocks 26 through hinge shafts, and the adjacent ends of the two second clamping blocks 26 and the two side ends of the first clamping block 24 are respectively rotatably connected through rotating shafts.

[0056] In this embodiment: the first telescopic rod 23 is installed by the provided connecting seat 22, and the first clamping block 24 is height-adjusted according to the length extension of the first telescopic rod 23, so that the surface of the rotating rod 6 is clamped according to the first clamping block 24 to prevent the steel wire and the rubber core from being offset during the bonding process, and at the same time, the two second telescopic rods 25 are controlled to be extended in length, and the positions and angles of the two second clamping blocks 26 are adjusted according to the two hinge shafts, and then the rotating shaft and the first clamping block 24 are connected under the action of force, so that the two second clamping blocks 26 and the surface of the rotating rod 6 are bonded, thereby enhancing the bonding and clamping strength of the rotating rod 6 and preventing the rotating rod 6 from sliding when the steel wire and the rubber core are bonded.

[0057] For details, please refer to Figure 3 The lower ends of the first clamping block 24 and the two second clamping blocks 26 are fixedly connected with clamping pads 27.

[0058] In this embodiment, three clamping pads 27 are provided to protect the first clamping block 24 and the two second clamping blocks 26 to prevent the first clamping block 24 and the two second clamping blocks 26 from damaging the surface of the steel wire during the process of clamping the rotating rod 6 .

[0059] The working principle and use process of the utility model are as follows: by passing the steel wire through the multiple holes on the surface of the fixing seat 9, the rubber core is placed on the surface of the placement seat 12, and then the motor 20 is started to drive the driving gear 16 to rotate. Since the driving gear 16 and the four driven gears 15 are meshed with each other, the four driven gears 15 are driven to rotate, which plays a role in transmitting the four driven gears 15, and the four driven gears 15 are meshed with the inner gear ring 14, so that the rotation strength of the rotating rod 6 is strengthened under the action of force, and then the multiple strands of steel wire are driven to wrap around the surface of the rotating rod 6, completing the fitting of the rubber core and the steel wire, and at the same time controlling the first telescopic rod 23 and the two second clamping blocks 26 to extend the length, thereby driving the first clamping block 24 and the two second clamping blocks 26 to clamp the surface of the rotating rod 6 to prevent the rotating rod 6 from tilting when rotating.

[0060] The above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A rubber core and steel wire bonding device, characterized in that ,include: Base (1); A fixed block (2), the fixed block (2) being fixedly connected to the upper end of the base (1), the upper end of the base (1) being fixedly connected to a fixed seat (9), and one side end of the fixed seat (9) being fixedly connected to a limiting shell (10); A mounting seat (5), wherein the mounting seat (5) is fixedly connected to one side end of the mounting block (3), one side end of the fixing seat (9) is fixedly connected to a limiting seat (13) and a placement seat (12), and a rotating rod (6) is provided on the inner surface of the fixing seat (9); A rotating mechanism, the rotating mechanism comprising: A mounting plate (17), the mounting plate (17) being fixedly connected to one side end of the fixing seat (9), the one side end of the mounting plate (17) being fixedly connected to a motor (20), and the output end of the motor (20) movably passes through one side end of the mounting plate (17); a driving gear (16), the driving gear (16) being fixedly connected to the output end of the motor (20), one side end of the rotating rod (6) movably passing through one side end of the fixing seat (9), and one side end of the rotating rod (6) being fixedly connected to one side end of the driving gear (16); and A transmission assembly is arranged in a fixed seat (9) and connected to a driving gear (16) to enhance the rotation strength of the rotating rod (6).

2. A rubber core and steel wire bonding device according to claim 1, characterized in that: The transmission assembly comprises: An inner gear ring (14), the inner gear ring (14) being rotatably connected to the inner surface of the fixed seat (9); A plurality of driven gears (15) are rotatably connected to the inner surface of the fixed seat (9), the inner gear ring (14) and the plurality of driven gears (15) are meshed, and the driving gear (16) and the plurality of driven gears (15) are meshed.

3. The rubber core and steel wire bonding device according to claim 2, characterized in that: A plurality of connection blocks (18) are fixedly connected to the circumferential surface of the mounting plate (17), one side end of each of the plurality of connection blocks (18) is threadedly connected to a second bolt (19), and a protective shell (21) is fixedly connected to one side end of the mounting plate (17).

4. The rubber core and steel wire bonding device according to claim 3, characterized in that: A second support block (11) is fixedly connected to one side end of the fixing seat (9), and a plurality of first support blocks (4) are fixedly connected to the outer surfaces of the fixing block (2) and the mounting block (3).

5. The rubber core and steel wire bonding device according to claim 4, characterized in that: The upper end of the base (1) is fixedly connected to a plurality of support seats (7), and the upper end of the base (1) is threadedly connected to two first bolts (8).

6. The rubber core and steel wire bonding device according to claim 5, characterized in that: Also included is a clamping mechanism, the clamping mechanism comprising: A connecting seat (22), the connecting seat (22) being fixedly connected to one side end of the mounting seat (5), the lower end of the connecting seat (22) being fixedly connected to a first telescopic rod (23), the lower end of the first telescopic rod (23) being fixedly connected to a first clamping block (24); Two second telescopic rods (25), the two second telescopic rods (25) are fixedly connected to the lower end of the connecting seat (22), the lower ends of the two second telescopic rods (25) are movably hinged with second clamping blocks (26) through hinge shafts, and the adjacent ends of the two second clamping blocks (26) and the two side ends of the first clamping block (24) are rotatably connected through rotating shafts.

7. The rubber core and steel wire bonding device according to claim 6, characterized in that: The lower ends of the first clamping block (24) and the two second clamping blocks (26) are fixedly connected with clamping pads (27).