Continuous pearl wool production sub-packaging device capable of preventing material accumulation

By designing a continuous pearl cotton assembly device with a 90-degree rotating structure, combined with the automatic monitoring and interception functions of infrared sensors and telescopic rods, the existing assembly device has been solved, and the problem of low partition efficiency and cumbersome operation has been achieved. Efficient and continuous packing and bagging operation.

CN222496707UActive Publication Date: 2025-02-18CHANGZHOU BANGYI PLASTIC PACKAGING CO LTD
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Patent Information

Application Number
CN202421359646.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-14
Publication Date
2025-02-18
Estimated Expiration
2034-06-14

AI Technical Summary

Technical Problem

The existing pearl cotton packaging device needs to wait for the assembly table to be reset after the assembly operation, resulting in low assembly efficiency and cumbersome operation.

Method used

A continuous pearl cotton production and packaging device for preventing accumulation of materials was designed, which consists of a rotary wheel, a packing frame, a support stand, an inner bracket, a main controller, a horizontal pallet, a stepper motor and a motor controller. The 90-degree rotating structure realizes continuous packing and bagging operation, and automatically monitors and intercepts the infrared sensor and the second telescopic rod to prevent the accumulation of pearl cotton material.

Benefits of technology

It effectively improves the partitioning efficiency, shortens the waiting time, reduces the cumbersome operation, and has the function of preventing the accumulation of pearl cotton materials.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of pearl wool production, in particular to a continuous pearl wool production sub-packaging device capable of preventing material accumulation, which comprises a supporting disc, a rotating disc is arranged at the top end of the supporting disc, a sub-packaging material frame is fixedly connected to one side end of the rotating disc, and an inner push plate is vertically arranged on one side of the interior of the sub-packaging material frame. According to the continuous type pearl wool production split charging device capable of preventing material accumulation, through the arrangement of the rotating disc, the split charging material frame, the supporting vertical frame, the inner support, the main controller, the horizontal supporting plate, the stepping motor and the motor controller, the continuous type pearl wool production split charging device capable of preventing material accumulation can conveniently achieve automatic split charging and bagging operation; a 90-degree rotating structure is used for continuously and circumferentially switching the sub-packaging material tables in the no-load mode, so that the device can carry out sub-packaging and bagging treatment on pearl wool materials in a continuous mode, the sub-packaging efficiency of the device during sub-packaging and bagging operation is improved, and the complexity in the operation process is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of pearl cotton production, in particular to a continuous pearl cotton production and packaging device capable of preventing material accumulation. Background Art

[0002] Because pearl cotton has stable chemical properties, good toughness, strong waterproof, anti-corrosion and anti-seismic properties, it can be widely used in the field of express packaging. At the same time, in the production process, after the finalized pearl cotton material is hardened, the sub-packaging device can be used according to the needs and specifications to pack the piled pearl cotton materials into corresponding cartons or plastic bags, so that they can be put into the express packaging field later.

[0003] In the prior art, when the processed pearl cotton material is packaged, a plurality of pearl cotton materials are generally manually stacked on a material distribution table, and then the packages are pushed into a plastic bag with an opened inlet to complete the entire packaging operation. However, after the packaging operation is completed, it is usually necessary to wait for the packaging table to move and reset before performing batch packaging operations. The long waiting time for resetting affects the packaging efficiency of the entire packaging operation, prolongs the time for completing the packaging and bagging operations of the pearl cotton materials, and increases the complexity of the packaging operation. Therefore, in view of the above problems, a continuous pearl cotton production and packaging device that prevents material accumulation is proposed. Summary of the invention

[0004] The utility model aims to provide a continuous pearl cotton production and packaging device which can prevent material accumulation, so as to solve the problems raised in the above-mentioned background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A continuous pearl cotton production and packaging device for preventing material accumulation comprises a supporting disc, a rotating disc is provided at the top position of the supporting disc, and a packaging frame is fixedly connected to one side end of the rotating disc, an inner push plate is erected at one side position inside the packaging frame, and an inner support plate is fixedly connected to one side of the inner push plate, a limiting square frame is provided at one side position of the bottom end of the packaging frame, and a first telescopic rod is fixedly installed at one side position of the limiting square frame near the middle position of the bottom end of the packaging frame, the bottom end of the supporting disc is fixedly connected to a supporting stand, a horizontal support plate is provided on the upper inner side of the supporting stand, and a stepping motor is fixedly installed at the middle position of the horizontal support plate, and a motor controller is provided at one side position of the front end of the horizontal support plate.

[0007] Preferably, the charging frame is in the shape of a hollow rectangular structure, and is arranged in a circular array structure along the center point of the turntable. A second slider is fixedly connected to the other side of the bottom end of the charging frame, and the top surface of the supporting disc is provided with an annular groove rotatably connected to the second slider.

[0008] Preferably, second telescopic rods are fixedly installed at both ends of one side of the sub-loading frame, and the movable ends of the second telescopic rods extend into the interior of the sub-loading frame. A group of movable ends of the second telescopic rods are respectively arranged close to the inner support plate.

[0009] Preferably, the movable end of the first telescopic rod is fixedly connected to a push plate, and the front and rear ends of the push plate are respectively fixedly connected to a first slider, the first slider and the inner support plate are fixedly connected, and the inner bottom end surface of the loading frame is provided with a sliding groove slidably connected to the first slider.

[0010] Preferably, an inner bracket is provided at the lower inner side of the supporting stand, and a main controller is provided at the top of the inner bracket, the inner pallet and the inner bottom end surface of the loading frame are fitted together, an infrared sensor is provided at one side of the top end of the inner pallet, and the infrared sensor, the second telescopic rod, the stepper motor, and the first telescopic rod are electrically connected to the main controller respectively, and the output end of the stepper motor passes through the center of the supporting disc and is connected to one end of the turntable.

[0011] Compared with the prior art, the beneficial effects of the utility model are:

[0012] In the utility model, the turntable, the sub-packaging frame, the support frame, the inner bracket, the main controller, the horizontal support plate, the stepper motor and the motor controller are arranged, so that the continuous pearl cotton production sub-packaging device for preventing material accumulation can be operated under the support of the support disc and the support frame, and the 90-degree rotating structure composed of the turntable, the sub-packaging frame, the support frame, the inner bracket, the main controller, the horizontal support plate, the stepper motor and the motor controller can be used to continuously convert the sub-packaging table in the no-load mode in a circular manner, so that the device can use a continuous manner to sub-pack and bag the pearl cotton material. At the same time, under the operation of the 90-degree rotating structure, the time waiting for the next level to perform batch sub-packaging and bagging in the actual operation process will be greatly shortened, thereby effectively improving the sub-packaging efficiency of the device when carrying out the sub-packaging and bagging operation, reducing the tediousness of the operation process, and the device can monitor the feeding of the pearl cotton material through the automatic monitoring cooperation of the infrared sensor and the second telescopic rod, and also through timely extension and interception, the device has the function of preventing the pearl cotton material from accumulating in the sub-packaging table. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0014] Figure 2 This is a schematic diagram of the overall main structure of the utility model;

[0015] Figure 3 This is a schematic diagram of the overall top view structure of the utility model;

[0016] Figure 4 This is a schematic diagram of the push plate structure of the utility model.

[0017] In the figure: 1. supporting disc; 2. rotating disc; 3. dispensing frame; 4. inner push plate; 5. inner support plate; 6. limiting frame; 7. first telescopic rod; 8. first slider; 9. push plate; 10. second slider; 11. infrared sensor; 12. second telescopic rod; 13. supporting stand; 14. inner bracket; 15. main controller; 16. horizontal support plate; 17. stepping motor; 18. motor controller. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] See also Figure 1-4 , the utility model provides a technical solution:

[0020] A continuous pearl cotton production and packaging device for preventing material accumulation comprises a supporting disc 1, a rotating disc 2 is provided at the top position of the supporting disc 1, and a charging frame 3 is fixedly connected to one side end of the rotating disc 2, an inner push plate 4 is erected at one side position inside the charging frame 3, and an inner support plate 5 is fixedly connected to one side of the inner push plate 4, a limiting frame 6 is provided at one side position of the bottom end of the charging frame 3, and a first telescopic rod 7 is fixedly installed at one side position of the limiting frame 6 close to the middle position of the bottom end of the charging frame 3, a supporting stand 13 is fixedly connected to the bottom end of the supporting disc 1, a horizontal support plate 16 is provided on the upper inner side of the supporting stand 13, a stepping motor 17 is fixedly installed at the middle position of the horizontal support plate 16, and a motor controller 18 is provided at one side position of the front end of the horizontal support plate 16.

[0021] like Figure 1 and Figure 3 As shown, the appearance of the sub-loading frame 3 is a hollow rectangular structure, and the sub-loading frame 3 is arranged in a ring array structure along the center point of the turntable 2. A second slider 10 is fixedly connected to the other side of the bottom end of the sub-loading frame 3, and a ring groove rotatably connected to the second slider 10 is provided on the top surface of the supporting disc 1. When the turntable 2 is subjected to force to carry multiple sub-loading frames 3 to realize disc movement, the second slider 10 at the bottom position of the sub-loading frame 3 will realize relative rotation. At this time, the mutual cooperation between the second slider 10 and the supporting disc 1 can play a guiding and limiting role.

[0022] like Figure 1 , Figure 2 and Figure 3 As shown, the front and rear ends of one side of the sub-loading frame 3 are respectively fixedly installed with a second telescopic rod 12, and the movable end of the second telescopic rod 12 extends to the inside of the sub-loading frame 3, and the movable ends of a group of second telescopic rods 12 are respectively arranged close to each other with the inner support plate 5. When a plurality of pearl cotton materials are discharged into the sub-loading frame 3 in sequence, the device will automatically monitor the feeding operation through the infrared sensor 11, and after the target object is detected, the second telescopic rod 12 will extend in the same direction to intercept and continue to feed the pearl cotton material; the movable end of the first telescopic rod 7 is fixedly connected with a push plate 9, and the front and rear ends of the push plate 9 are respectively fixedly connected with a first slider 8, the first slider 8 and the inner support plate 5 are fixedly connected, and the inner bottom end surface of the sub-loading frame 3 is provided with a slide groove slidably connected to the first slider 8. When the first telescopic rod 7 moves left and right with the push plate 9, a group of first sliders 8 will move synchronously horizontally with the inner support structure composed of the inner push plate 4 and the inner support plate 5, so that it can push a plurality of pearl cotton materials outward until they are pushed into a single plastic packaging bag.

[0023] like Figure 1 , Figure 2 and Figure 4 As shown, an inner bracket 14 is provided at the lower inner side of the supporting stand 13, and a main controller 15 is provided at the top of the inner bracket 14, the inner support plate 5 and the inner bottom end surface of the sub-loading frame 3 are fitted together, an infrared sensor 11 is provided at one side of the top end of the inner support plate 5, and the infrared sensor 11, the second telescopic rod 12, the stepper motor 17, and the first telescopic rod 7 are electrically connected to the main controller 15 respectively, the output end of the stepper motor 17 passes through the center position of the supporting disc 1 and is connected to one end of the turntable 2, and when the stepper motor 17 is installed in an inverted manner so that the turntable 2 can carry multiple sub-loading frames 3 to achieve a 90-degree rotation operation in the later stage, the inner support plate 5 mainly plays a role of auxiliary support and limitation of the stepper motor 17.

[0024] Working process: The electric energy required for the device in the utility model when starting up and using comes from an external power supply, and the stepper motor 17 is adjusted to a mode of rotating 90 degrees each time through a motor controller 18 of model VS-5ED. At the same time, before the device is put into use, it can be moved between the discharge end of the upper-level processing equipment and the feed end of the lower-level bagging and packaging equipment. When it is necessary to use the subpackaging device to perform subpackaging and packaging operations on the pearl cotton after the production operation is completed, as the device is pushed to a suitable workstation in advance and a single plastic packaging bag is completed and stretched, first, multiple square pearl cotton materials stacked together can be placed upright in the interior of the subpackaging frame 3 in turn by a mechanical arm or manual operation, and supported by the inner support plate 5. When the infrared sensor 11 detects the phenomenon of pearl cotton materials stacking above, and the main controller 15 controls the second telescopic rod 12 to extend outward, the pearl cotton materials continue to be After the feeding is intercepted and the purpose of preventing material accumulation is achieved, the main controller 15 will control the stepper motor 17 to start, so that it can, under the regulation of the motor controller 18, realize a single rotation of 90 degrees with multiple sub-loading frames 3 through the electric turntable 2, so that another unloaded sub-loading frame 3 moves to the loading station, so that the device can realize continuous sub-loading and feeding, and the waiting time in the entire sub-loading and feeding process will be greatly shortened. Moreover, when the upper-level sub-loading frame 3 is moved to the set station after 90-degree rotation, the main controller 15 will control the start of the first telescopic rod 7 to retract, so that the push plate 9 can pass through a group of first sliders 8, with the inner push plate 4 and the inner support plate 5 to push outward, and then push out multiple pearl cotton materials, so that they can be quickly packaged into the interior of a single plastic packaging bag, and cooperate with the device to complete a single sub-packaging and bagging operation. Finally, according to the above operating steps, the continuous sub-packaging and bagging operation of high-yield pearl cotton materials can be completed in batches for multiple times.

[0025] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A continuous pearl cotton production and packaging device for preventing material accumulation, comprising a supporting disc (1), characterized in that: A rotating disk (2) is provided at the top of the supporting disc (1), and a charging frame (3) is fixedly connected to one side of the rotating disk (2); an inner push plate (4) is erected at one side of the inner portion of the charging frame (3), and an inner support plate (5) is fixedly connected to one side of the inner push plate (4); a limiting frame (6) is provided at one side of the bottom of the charging frame (3), and a first telescopic rod (7) is fixedly installed at one side of the limiting frame (6) near the middle of the bottom of the charging frame (3); a supporting stand (13) is fixedly connected to the bottom of the supporting disc (1), a horizontal support plate (16) is provided on the upper inner side of the supporting stand (13), and a stepping motor (17) is fixedly installed at the middle of the horizontal support plate (16); and a motor controller (18) is provided at one side of the front end of the horizontal support plate (16).

2. A continuous pearl cotton production and packaging device for preventing material accumulation according to claim 1, characterized in that: The sub-loading frame (3) is in the form of a hollow rectangular structure, and is arranged in a ring array structure along the center point of the turntable (2). A second slider (10) is fixedly connected to the other side of the bottom end of the sub-loading frame (3), and a ring groove rotatably connected to the second slider (10) is provided on the top surface of the supporting disc (1).

3. A continuous pearl cotton production and packaging device for preventing material accumulation according to claim 1, characterized in that: Second telescopic rods (12) are fixedly mounted at both ends of one side of the sub-loading frame (3), and the movable ends of the second telescopic rods (12) extend into the interior of the sub-loading frame (3). The movable ends of a group of the second telescopic rods (12) are respectively arranged close to the inner support plate (5).

4. A continuous pearl cotton production and packaging device for preventing material accumulation according to claim 1, characterized in that: The movable end of the first telescopic rod (7) is fixedly connected to a push plate (9), and the front and rear ends of the push plate (9) are respectively fixedly connected to first sliding blocks (8), the first sliding block (8) and the inner support plate (5) are fixedly connected, and the inner bottom end surface of the sub-loading frame (3) is provided with a sliding groove slidably connected to the first sliding block (8).

5. The continuous pearl cotton production and packaging device for preventing material accumulation according to claim 1 is characterized in that: An inner bracket (14) is provided at the lower inner side of the support stand (13), and a main controller (15) is provided at the top of the inner bracket (14). The inner support plate (5) and the inner bottom end surface of the sub-loading frame (3) are arranged in close contact with each other. An infrared sensor (11) is provided at one side of the top end of the inner support plate (5), and the infrared sensor (11), the second telescopic rod (12), the stepping motor (17), and the first telescopic rod (7) are respectively electrically connected to the main controller (15). The output end of the stepping motor (17) passes through the center of the support disc (1) and is connected to one end of the turntable (2).