Color master batch packaging device
By designing an integrated and automated masterbatch packaging device, including material guidance, weighing and feeding functions, the problem of lack of quantitative weighing and feeding functions in the prior art is solved, and the efficient, accurate and automated masterbatch packaging is achieved. .
Patent Information
- Application Number
- CN202423034225.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-10
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-12-10
AI Technical Summary
The existing color masterbatch packaging devices lack the quantitative weighing and feeding function, which leads to inconvenient packaging of color masterbatch.
A masterbatch packaging device including a base plate, a conveyor belt, a back plate, a guide barrel, a guide mechanism, a weighing mechanism and a feeding packaging mechanism are designed. The device realizes the lead of the masterbatch through the guide barrel and the guide mechanism, and accurately weighs the masterbatch using the weighing mechanism, and finally realizes automatic feeding by the feeding packaging mechanism.
The full process control of color masterbatch is achieved, ensuring the weight accuracy of color masterbatch in each packaging unit, improving production efficiency and product quality, and reducing labor costs and operation difficulty.
Smart Images

Figure CN222496728U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of masterbatch packaging, in particular to a masterbatch packaging device. Background Art
[0002] The full name of masterbatch is masterbatch, also called color seed. It is a new type of colorant for polymer materials, also called pigment preparation. Masterbatch is mainly used in plastics. Masterbatch is composed of three basic elements: pigment or dye, carrier and additive. It is an aggregate obtained by uniformly attaching an extraordinary amount of pigment to the resin. It can be called pigment concentrate, so its coloring power is higher than the pigment itself. When processing, a small amount of masterbatch is mixed with uncolored resin to achieve the colored resin or product with the designed pigment concentration.
[0003] In the process of masterbatch production, a packaging device is required to feed and package the masterbatch, but the existing masterbatch packaging device often does not have a quantitative weighing and feeding function for the masterbatch, so it is not convenient to feed and package the masterbatch quantitatively. Utility Model Content
[0004] The utility model provides a masterbatch packaging device, aiming to solve the problem that the existing masterbatch packaging device mentioned in the background technology has no quantitative weighing and feeding function for the masterbatch and is inconvenient for quantitative feeding and packaging of the masterbatch.
[0005] To solve the above problems, the utility model is implemented as follows: a masterbatch packaging device, comprising: a bottom plate; a conveyor belt arranged on the bottom plate; a back plate fixedly installed on the bottom plate; a material guide cylinder fixedly installed on the back plate; a material guide mechanism arranged on the material guide cylinder, the material guide mechanism is used to guide the masterbatch; a weighing mechanism installed at the bottom of the material guide cylinder, the weighing mechanism is used to weigh the masterbatch; a feeding and packaging mechanism arranged on the weighing mechanism, the feeding and packaging mechanism is used to feed the weighed masterbatch.
[0006] Preferably, an inclined plate is fixedly mounted on the inner wall of the material guide cylinder, a material discharge port is provided at the bottom of the material guide cylinder, and a material hopper is provided at the top of the material guide cylinder.
[0007] Preferably, the material guiding mechanism comprises: an auger rotatably mounted on the inner wall of the material guiding barrel; and a servo motor fixedly mounted on one side of the material guiding barrel and connected to the auger.
[0008] Preferably, the weighing mechanism includes: a plurality of sliding rods fixedly mounted on the bottom of the material guide barrel; a plurality of limit blocks fixedly mounted on the bottom ends of the plurality of sliding rods; a plurality of springs and a plurality of annular weighing sensors slidably mounted on the plurality of sliding rods; a sliding plate slidably mounted on the plurality of sliding rods; and a rectangular opening opened on the sliding plate.
[0009] Preferably, the feeding and packaging mechanism comprises: a material box fixedly mounted at the bottom of the sliding plate; a feeding port opened at the bottom of the material box; two material blocking mechanisms and two opening and closing mechanisms arranged at the bottom of the material box.
[0010] Preferably, the material blocking mechanism includes: two vertical plates fixedly mounted on the bottom of the material box; a horizontal axis rotatably mounted on one side of the two vertical plates close to each other; a rotating plate fixedly sleeved on the horizontal axis; and a material blocking plate fixedly mounted on the rotating plate.
[0011] Preferably, the opening and closing mechanism comprises: a stepper motor fixedly mounted on the bottom of the material box; and two bevel gears respectively fixedly mounted on the output shaft of the stepper motor and the horizontal axis and meshing with each other.
[0012] Preferably, a controller is fixedly mounted on the material guide cylinder, and the controller is electrically connected to the servo motor, a plurality of annular weighing sensors and two stepper motors.
[0013] Compared with the related art, the masterbatch packaging device provided by the utility model has the following beneficial effects:
[0014] Compared with the prior art, the masterbatch packaging device provided by the present invention has a bottom plate as the basic support platform of the entire device, which stably carries all other components, ensuring the stability and reliability of the device. The conveyor belt is installed on the bottom plate, which is used to transport the masterbatch packaging barrels to be packaged to the bottom of the feeding and packaging mechanism. The back plate is fixedly installed on the bottom plate, which serves as the installation basis for upper components such as the guide cylinder, thereby enhancing the overall structural strength of the device and facilitating the integration and layout of various components. The guide cylinder is fixedly installed on the back plate, which is the key channel for the masterbatch to enter the weighing link from the conveyor belt. Its design helps to control the flow speed and direction of the masterbatch, ensuring the stability and accuracy of the guide process. The feeding mechanism is set on the guide barrel. Through some mechanical or pneumatic principle, the masterbatch is accurately guided and distributed to ensure that the amount of masterbatch introduced into the weighing mechanism each time is controllable and consistent. The weighing mechanism is installed at the bottom of the guide barrel to accurately weigh the masterbatch entering from the guide mechanism. This step is crucial to ensure the weight accuracy of the masterbatch in each packaging unit, which helps to improve product quality and customer satisfaction. The feeding and packaging mechanism is set on the weighing mechanism. Once the masterbatch reaches the preset weight, the mechanism will automatically start and put the weighed masterbatch into the packaging barrel on the conveyor belt. This automated process greatly reduces manual intervention and improves packaging efficiency and accuracy;
[0015] In summary, the masterbatch packaging device described in the present invention realizes the full process control of the masterbatch from material guiding, weighing to feeding and packaging through integrated and automated design, which not only improves production efficiency and product quality, but also reduces labor costs and operation difficulty, and has significant economic and social benefits. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the main cross-sectional structure of a masterbatch packaging device provided by the utility model;
[0017] Figure 2 for Figure 1 Schematic diagram of the three-dimensional assembly structure of the middle sliding plate and the material box;
[0018] Figure 3 for Figure 1 An enlarged structural diagram of part A shown in FIG.
[0019] Figure 4 for Figure 3 Schematic diagram of the enlarged structure of part B shown in FIG.
[0020] Figure numerals: 1. bottom plate; 2. conveyor belt; 3. back plate; 4. material guide cylinder; 5. inclined plate; 6. material discharge port; 7. hopper; 8. auger; 9. servo motor; 10. sliding rod; 11. limit block; 12. spring; 13. annular weighing sensor; 14. sliding plate; 15. rectangular opening; 16. material box; 17. feeding port; 18. vertical plate; 19. horizontal axis; 20. rotating plate; 21. material blocking plate; 22. stepping motor; 23. bevel gear; 24. controller. DETAILED DESCRIPTION
[0021] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field of the present application; the terms used in the specification of the application herein are only for the purpose of describing specific embodiments and are not intended to limit the present application; the terms "including" and "having" in the specification and claims of the present application and the above-mentioned figure descriptions and any variations thereof are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of the present application or the above-mentioned figures are used to distinguish different objects, rather than to describe a specific order; the terms "inside", "outside", "left", and "right" indicate directions or positional relationships based on the directions or positional relationships shown in the drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.
[0022] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.
[0023] The utility model embodiment provides a masterbatch packaging device, such as Figure 1-4 As shown, the masterbatch packaging device includes: a bottom plate 1; a conveyor belt 2 arranged on the bottom plate 1; a back plate 3 fixedly installed on the bottom plate 1; a material guide cylinder 4 fixedly installed on the back plate 3; a material guide mechanism arranged on the material guide cylinder 4, and the material guide mechanism is used to guide the masterbatch; a weighing mechanism installed at the bottom of the material guide cylinder 4, and the weighing mechanism is used to weigh the masterbatch; a feeding and packaging mechanism arranged on the weighing mechanism, and the feeding and packaging mechanism is used to feed the weighed masterbatch.
[0024] In this embodiment, the bottom plate 1 serves as the basic support platform of the entire device, stably carrying all other components, ensuring the stability and reliability of the device. The conveyor belt 2 is installed on the bottom plate, and is used to transport the masterbatch packaging barrels to be packaged to the bottom of the feeding and packaging mechanism. The back plate 3 is fixedly installed on the bottom plate, serving as the installation basis for upper components such as the guide barrel, which enhances the overall structural strength of the device and facilitates the integration and layout of various components. The guide barrel 4 is fixedly installed on the back plate, and is the key channel for the masterbatch to enter the weighing link from the conveyor belt. Its design helps to control the flow speed and direction of the masterbatch, ensuring the stability and accuracy of the guiding process. The guiding mechanism is arranged On the guide barrel, the masterbatch is accurately guided and distributed through a certain mechanical or pneumatic principle to ensure that the amount of masterbatch introduced into the weighing mechanism each time is controllable and consistent. The weighing mechanism is installed at the bottom of the guide barrel and is used to accurately weigh the masterbatch entering from the guide mechanism. This step is crucial to ensure the weight accuracy of the masterbatch in each packaging unit, which helps to improve product quality and customer satisfaction. The feeding and packaging mechanism is set on the weighing mechanism. Once the masterbatch reaches the preset weight, the mechanism will automatically start and put the weighed masterbatch into the packaging barrel on the conveyor belt 2. This automated process greatly reduces manual intervention and improves packaging efficiency and accuracy.
[0025] In summary, the masterbatch packaging device described in the present invention realizes the full process control of the masterbatch from material guiding, weighing to feeding and packaging through integrated and automated design, which not only improves production efficiency and product quality, but also reduces labor costs and operation difficulty, and has significant economic and social benefits.
[0026] In a further preferred embodiment of the present invention, an inclined plate 5 is fixedly mounted on the inner wall of the material guide cylinder 4 , a material discharge port 6 is provided at the bottom of the material guide cylinder 4 , and a hopper 7 is provided at the top of the material guide cylinder 4 .
[0027] In this embodiment, the masterbatch can be guided to the discharge port 6 through the inclined plate 5 , and the masterbatch can be put into the guide barrel 4 through the hopper 7 .
[0028] In a further preferred embodiment of the present invention, the material guiding mechanism comprises: an auger 8 rotatably mounted on the inner wall of the material guiding cylinder 4 ; and a servo motor 9 fixedly mounted on one side of the material guiding cylinder 4 and connected to the auger 8 .
[0029] In this embodiment, the masterbatch on one side of the guide barrel 4 can be guided to the discharge port 6 by driving the auger 8 to rotate through the servo motor 9 .
[0030] In a further preferred embodiment of the utility model, the weighing mechanism includes: a plurality of sliding rods 10 fixedly mounted on the bottom of the material guide cylinder 4; a plurality of limit blocks 11 respectively fixedly mounted on the bottom ends of the plurality of sliding rods 10; a plurality of springs 12 and a plurality of annular weighing sensors 13 respectively slidably mounted on the plurality of sliding rods 10; a sliding plate 14 slidably mounted on the plurality of sliding rods 10; and a rectangular opening 15 opened on the sliding plate 14.
[0031] In this embodiment, the masterbatch put into the material box 16 can be weighed by a plurality of annular weighing sensors 13 .
[0032] In a further preferred embodiment of the utility model, the feeding and packaging mechanism includes: a material box 16 fixedly installed at the bottom of the sliding plate 14; a feeding port 17 opened at the bottom of the material box 16; two material blocking mechanisms and two opening and closing mechanisms arranged at the bottom of the material box 16.
[0033] In this embodiment, the material box 16 can accommodate the masterbatch being weighed, the weighed masterbatch can be put into the packaging barrel through the feeding port 17, and the masterbatch can be fed and packaged through two material blocking mechanisms and two opening and closing mechanisms.
[0034] In a further preferred embodiment of the utility model, the material blocking mechanism includes: two vertical plates 18 fixedly installed at the bottom of the material box 16; a horizontal axis 19 rotatably installed on one side of the two vertical plates 18 close to each other; a rotating plate 20 fixedly sleeved on the horizontal axis 19; and a material blocking plate 21 fixedly installed on the rotating plate 20.
[0035] In this embodiment, the design of the transverse shaft 19 and the rotating plate 20 allows the material blocking plate 21 to be rotated to open and close, and the material feeding port 17 can be blocked by the material blocking plate 21.
[0036] In a further preferred embodiment of the utility model, the opening and closing mechanism includes: a stepper motor 22 fixedly mounted on the bottom of the material box 16; and two bevel gears 23 respectively fixedly mounted on the output shaft of the stepper motor 22 and the horizontal shaft 19 and meshing with each other.
[0037] In this embodiment, the stepping motor 22 and the two bevel gears 23 can drive the horizontal shaft 19 , the rotating plate 20 and the material blocking plate 21 to rotate, thereby controlling the opening and closing of the material blocking plate 21 .
[0038] In a further preferred embodiment of the present invention, a controller 24 is fixedly mounted on the material guide cylinder 4 , and the controller 24 is electrically connected to the servo motor 9 , a plurality of annular weighing sensors 13 and two stepping motors 22 .
[0039] In this embodiment, the operation of the device can be controlled by the controller 24.
[0040] In summary, compared with the relevant technology, the device can not only feed and package the masterbatch, but also has the function of weighing and feeding the masterbatch, which is convenient for quantitative feeding and packaging of the masterbatch, and the operation is more convenient and the packaging efficiency is higher.
[0041] In the several embodiments provided in this application, it should be understood that the disclosed device can be implemented in other ways.
[0042] The above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit the protection scope of the utility model. Obviously, the described embodiments are only some embodiments of the utility model, rather than all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model. Although the utility model has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the various embodiments of the utility model according to the circumstances without conflict, without making creative work, so as to obtain different other technical solutions that do not deviate from the concept of the utility model in essence, and these technical solutions also belong to the scope of protection of the utility model.
Claims
1. A masterbatch packaging device, characterized in that: include: Base plate; A conveyor belt disposed on the bottom plate; A back plate fixedly mounted on the bottom plate; A material guide cylinder fixedly mounted on the back plate; A material guiding mechanism disposed on the material guiding cylinder, the material guiding mechanism being used to guide the masterbatch; A weighing mechanism installed at the bottom of the material guide cylinder, the weighing mechanism is used to weigh the masterbatch; A feeding and packaging mechanism is arranged on the weighing mechanism, and the feeding and packaging mechanism is used for feeding the weighed masterbatch.
2. The masterbatch packaging device according to claim 1, characterized in that: An inclined plate is fixedly mounted on the inner wall of the material guide cylinder, a material discharge port is provided at the bottom of the material guide cylinder, and a material hopper is provided at the top of the material guide cylinder.
3. The masterbatch packaging device according to claim 1, characterized in that: The material guiding mechanism comprises: Rotating the auger installed on the inner wall of the material guide cylinder; A servo motor is fixedly mounted on one side of the material guide barrel and connected to the auger.
4. The masterbatch packaging device according to claim 3, characterized in that: The weighing mechanism comprises: A plurality of sliding rods fixedly mounted on the bottom of the material guide cylinder; A plurality of limit blocks respectively fixedly mounted on the bottom ends of the plurality of sliding rods; A plurality of springs and a plurality of annular weighing sensors are respectively slidably sleeved on the plurality of sliding rods; A sliding plate slidably sleeved on the plurality of sliding rods; A rectangular opening is provided on the sliding plate.
5. The masterbatch packaging device according to claim 4, characterized in that: The feeding and packaging mechanism comprises: A material box fixedly mounted on the bottom of the sliding plate; A feeding port is provided at the bottom of the feed box; Two material blocking mechanisms and two opening and closing mechanisms are arranged at the bottom of the material box.
6. The masterbatch packaging device according to claim 5, characterized in that: The material blocking mechanism comprises: Two vertical plates fixedly mounted on the bottom of the material box; A horizontal shaft rotatably mounted on one side of the two vertical plates close to each other; A rotating plate fixedly sleeved on the horizontal axis; A material blocking plate is fixedly mounted on the rotating plate.
7. The masterbatch packaging device according to claim 6, characterized in that: The opening and closing mechanism comprises: A stepper motor fixedly mounted on the bottom of the material box; Two bevel gears are respectively fixedly mounted on the stepper motor output shaft and the transverse shaft and meshed with each other.
8. The masterbatch packaging device according to claim 7, characterized in that: A controller is fixedly mounted on the material guide cylinder, and the controller is electrically connected to the servo motor, a plurality of annular weighing sensors and two stepper motors.