Gear grabbing and lifting device

By designing a gear grabbing and lifting device, the coordinated work of supporting frame, swing assembly, material pickup push rod, flip assembly, clamp assembly and rubber clamp block is solved by automatically removing the longitudinal position from the horizontal gear processing machine tool. The inefficiency and risk problems of gears achieve automated clamping and flips, improving work efficiency and reducing risks.

CN222497828UActive Publication Date: 2025-02-18RSN INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202421922783.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-09
Publication Date
2025-02-18
Estimated Expiration
2034-08-09

AI Technical Summary

Technical Problem

In the prior art, there is a problem that the longitudinal gears are inefficient and have certain risks when removing the vertical gears from the machining shaft of the horizontal gear processing machine tool.

Method used

A gear grabbing and lifting device is designed, including a support frame, a swing assembly, a material pickup push rod, a flip assembly, a clamping assembly and a rubber clamp block. Through the coordinated work of these components, automatic clamping and flipping of the gear is achieved. Reduce manual operation.

Benefits of technology

The device can automatically complete the clamping and flipping of gears, reducing the risk of manual operation and physical consumption and improving work efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a gear grabbing and lifting device which comprises a supporting frame, one end of the supporting frame is fixedly connected with a swing assembly, one end of the swing assembly is rotationally connected with a material taking push rod, one end of the material taking push rod is fixedly connected with an overturning assembly, one end of the overturning assembly is fixedly connected with a clamping assembly, and one end of the clamping assembly is fixedly connected with a clamping ring. One end of the clamping ring is slidably connected with a plurality of rubber clamping blocks, the rubber clamping blocks and one end of the clamping ring are fixedly connected with springs, the swing assembly comprises a driving motor, an arc-shaped groove, a swing connecting rod and a limiting shaft, and one end of the driving motor is fixedly connected to the supporting frame; during clamping, a material taking push rod can be driven to be in a horizontal state firstly, then the material taking push rod extends to clamp a gear through a clamping assembly, then the material taking push rod is rotated to be in a vertical state, an overturning assembly can enable the gear to rotate, and the gear is placed on a lower plane in a horizontal state to be clamped, so that various risks of manual taking and placing are reduced; and physical output of workers is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of gear processing, in particular to a gear grabbing and lifting device. Background Art

[0002] A gear is a mechanical element with teeth on the rim that can mesh with each other to transmit motion and power. Gears are usually used in pairs. When one gear turns, the other gear will also turn. Gears play an extremely important role in machines. They can be used to change the direction of transmission, direction of rotation, rotation speed and torque. Gears are widely used, including cylindrical gears, bevel gears, non-circular gears, racks, worm gears and other types. Gears are mostly processed by horizontal gear processing machines. After processing, the gears placed vertically on the machine need to be removed. In traditional operations, they are removed manually, but this is inefficient and has certain risks.

[0003] After searching, the Chinese patent publication number CN218596019U discloses a gear lifting device for convenient gear grabbing, including a workbench, a horizontal plate is provided on the top of the workbench, a vertical plate is installed on the top of the horizontal plate, a side plate is provided on one side of the vertical plate, a first adjusting mechanism is connected to one side of the vertical plate, the first adjusting mechanism includes a first lead screw, both ends of the first lead screw are rotatably connected to a retaining seat, one side of the retaining seat and one side of the vertical plate are fixedly installed, and a first motor is installed on the top of one of the retaining seats.

[0004] Aiming at the problem that it is inconvenient to remove the longitudinally arranged gear from the machining shaft of the horizontal gear machining machine in the above-mentioned technology, a gear grabbing and lifting device is proposed. Utility Model Content

[0005] In view of this, the embodiments of the present utility model hope to provide a gear grabbing and lifting device to solve or alleviate the technical problems existing in the prior art, and at least provide a beneficial option.

[0006] The technical solution of the embodiment of the utility model is achieved as follows: it includes a support frame, one end of the support frame is fixedly connected with a swing assembly, one end of the swing assembly is rotatably connected with a material picking push rod, one end of the material picking push rod is fixedly connected with a flip assembly, one end of the flip assembly is fixedly connected with a clamping assembly, one end of the clamping assembly is fixedly connected with a clamping ring, one end of the clamping ring is slidably connected with multiple rubber clamping blocks, and one end of the rubber clamping blocks and the clamping ring is fixedly connected with a spring.

[0007] In some embodiments, the swing assembly includes a drive motor, an arc groove, a swing connecting rod and a limit shaft, one end of the drive motor is fixedly connected to the support frame, one side of the arc groove is opened on the support frame, one end of the swing connecting rod is fixedly connected to the power output end of the drive motor, one end of the limit shaft is slidably connected in the arc groove, the other end of the limit shaft is movably connected to the slot on one side of the swing connecting rod, and one end of the material picking push rod is rotatably connected to the limit shaft.

[0008] In some embodiments, the flipping assembly includes a flipping bracket and a flipping motor, one end of the flipping bracket is rotatably connected to the movable end of the material picking push rod, one end of the flipping motor is fixedly connected to the movable end of the material picking push rod, and one end of the flipping bracket is fixedly connected to the power output end of the flipping motor.

[0009] In some embodiments, the clamping assembly includes a clamping motor, an L-shaped clamping rod, a rotating rod and a connecting rod, one end of the clamping motor is fixedly connected to the flip bracket, one end of the rotating rod is fixedly connected to the power output end of the flip bracket, one end of the connecting rod is rotatably connected to the rotating rod, one end of the L-shaped clamping rod is rotatably connected to the connecting rod, one end of the L-shaped clamping rod is slidably connected to one side of the flip bracket, and one end of the clamping ring is fixedly connected to the L-shaped clamping rod.

[0010] In some embodiments, one side of the support frame is rotatably connected to a limiting sleeve, one end of the limiting sleeve is slidably connected to a sliding rod, and one end of the sliding rod is fixedly connected to the material taking push rod.

[0011] In some embodiments, a transverse sliding block is fixedly connected below the driving motor, a transverse sliding block is slidably connected below the transverse sliding block, and an adjustment push rod is fixedly connected below the transverse sliding block.

[0012] In some embodiments, one end of the flip motor is fixedly connected to a micro switch, and one end of the micro switch is electrically connected to the flip motor.

[0013] In some embodiments, a trigger rod is fixedly connected below the support frame.

[0014] The embodiment of the utility model has the following advantages due to the adoption of the above technical solution:

[0015] 1. A gear grabbing and lifting device, when clamping, can first drive the material picking push rod to a horizontal state, then extend the material picking push rod to clamp the gear through the clamping component, and then rotate the material picking push rod to a vertical state. The flip component can allow the gear to rotate 90 degrees and be placed in a horizontal state on the plane below to complete the clamping, thereby reducing various risks of manual picking and placing and reducing the physical exertion of workers.

[0016] 2. A gear grabbing and lifting device, which will move backward when the rubber clamp contacts the outer teeth of the gear, and can clamp the uneven teeth on the outer side of the gear with the cooperation of the spring, so that the clamping is more stable.

[0017] 3. A gear grabbing and lifting device, after the material picking push rod rotates to a vertical state, it will pass through one side of the trigger rod. At this time, the trigger rod will squeeze the micro switch to start the flipping motor. No manual control of flipping is required, and the operation is simpler.

[0018] The above summary is for the purpose of description only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments and features described above, further aspects, embodiments and features of the utility model will be readily apparent by reference to the accompanying drawings and the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or technical descriptions will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0020] Figure 1 This is the main structural diagram of the utility model;

[0021] Figure 2 It is a side structural diagram of the utility model;

[0022] Figure 3 This is a structural diagram of the clamp ring installation of the utility model;

[0023] Figure 4 This is a side structural diagram of the clamping ring of the utility model;

[0024] Figure 5 This is a cross-sectional structural diagram of the clamping ring of the present utility model.

[0025] Reference numerals:

[0026] 1. Support frame; 2. Driving motor; 3. Arc groove; 4. Transverse sliding block; 5. Transverse bracket; 6. Adjustment push rod; 7. Swing connecting rod; 8. Limit shaft; 9. Material picking push rod; 10. Limit sleeve; 11. Sliding rod; 12. Trigger rod; 13. Flip bracket; 14. Clamping motor; 15. Flip motor; 16. L-shaped clamping rod; 17. Clamping ring; 18. Rubber clamp block; 19. Micro switch; 20. Rotating rod; 21. Connecting rod; 22. Spring. DETAILED DESCRIPTION

[0027] In the following, only some exemplary embodiments are briefly described. As those skilled in the art will appreciate, the described embodiments may be modified in various ways without departing from the spirit or scope of the present invention. Therefore, the drawings and descriptions are considered to be exemplary and non-restrictive in nature.

[0028] The embodiments of the present utility model are described in detail below with reference to the accompanying drawings.

[0029] Embodiment 1:

[0030] like Figure 1-5 As shown, a gear grabbing and lifting device comprises a support frame 1, one end of the support frame 1 is fixedly connected with a swing assembly, one end of the swing assembly is rotatably connected with a material picking push rod 9, the material picking push rod 9 is preferably an electric telescopic rod, one end of the material picking push rod 9 is fixedly connected with a flip assembly, one end of the flip assembly is fixedly connected with a clamping assembly, one end of the clamping assembly is fixedly connected with a clamping ring 17, one end of the clamping ring 17 is slidably connected with a plurality of rubber clamping blocks 18, and one end of the rubber clamping block 18 and the clamping ring 17 is fixedly connected with a spring 22;

[0031] The swing assembly can flip the material picking push rod 9 from a horizontal state to a vertical state. When clamping, the material picking push rod 9 can be driven to a horizontal state first, and then the material picking push rod 9 is extended to move the clamping ring 17 to the upper and lower sides of the gear to be clamped. Next, the clamping assembly moves the clamping ring 17 inward. At this time, the rubber clamp block 18 will retreat when it contacts the outer teeth of the gear. With the cooperation of the spring 22, it can be tightly clamped against the uneven teeth on the outer side of the clamped gear, and the clamping is more stable.

[0032] Then the swing assembly rotates the material picking push rod 9 to a vertical state, and the flip assembly allows the gear to rotate 90 degrees and place it horizontally on the plane below to complete the clamping, reducing various risks of manual picking and placing and reducing the physical exertion of workers.

[0033] In this embodiment, the swing assembly includes a drive motor 2, an arc groove 3, a swing connecting rod 7 and a limit shaft 8, one end of the drive motor 2 is fixedly connected to the support frame 1, one side of the arc groove 3 is opened on the support frame 1, the arc groove 3 is a quarter-circle arc groove 3, and there are straight grooves at both ends, one end of the swing connecting rod 7 is fixedly connected to the power output end of the drive motor 2, one end of the limit shaft 8 is slidably connected in the arc groove 3, and the other end of the limit shaft 8 is movably connected to the slot on one side of the swing connecting rod 7, and one end of the material taking push rod 9 is rotatably connected to the limit shaft 8;

[0034] One side of the support frame 1 is rotatably connected to a limiting sleeve 10, one end of the limiting sleeve 10 is slidably connected to a slide rod 11, and one end of the slide rod 11 is fixedly connected to the material taking push rod 9;

[0035] The driving motor 2 is preferably a servo motor, which can cooperate with the limit sleeve 10 and the slide rod 11 to allow the material picking push rod 9 to switch between a horizontal state and a straight state when swinging. At the same time, there is a slide groove on one side of the swing connecting rod 7, which cooperates with the straight grooves at both ends of the arc groove 3 to allow the material picking push rod 9 to move to the end of the quarter-circle groove and move a certain distance in a straight line for easy picking and placement.

[0036] In this embodiment, the flip assembly includes a flip bracket 13 and a flip motor 15, one end of the flip bracket 13 is rotatably connected to the active end of the material picking push rod 9, one end of the flip motor 15 is fixedly connected to the active end of the material picking push rod 9, and one end of the flip bracket 13 is fixedly connected to the power output end of the flip motor 15;

[0037] The turning motor 15 can turn the gear to a horizontal position to prevent the gear from being damaged.

[0038] In this embodiment, the clamping assembly includes a clamping motor 14, an L-shaped clamping rod 16, a rotating rod 20 and a connecting rod 21, one end of the clamping motor 14 is fixedly connected to the inside of the flip bracket 13, one end of the rotating rod 20 is fixedly connected to the power output end of the flip bracket 13, one end of the connecting rod 21 is rotatably connected to the rotating rod 20, one end of the L-shaped clamping rod 16 is rotatably connected to the connecting rod 21, one end of the L-shaped clamping rod 16 is slidably connected to one side of the flip bracket 13, and one end of the clamping ring 17 is fixedly connected to the L-shaped clamping rod 16;

[0039] When the clamping motor 14 rotates, it can drive the connecting rod 21 and the L-shaped clamping rod 16 to move inward for clamping. The L-shaped clamping rod 16 can allow the clamping ring 17 to clamp on one side to prevent the position of the clamping motor 14 from affecting the clamping of large gears.

[0040] In this embodiment: the swing assembly can flip the material picking push rod 9 from a horizontal state to a vertical state. When clamping, the material picking push rod 9 can be driven to a horizontal state first, and then the material picking push rod 9 is extended to move the clamping ring 17 to the upper and lower sides of the gear to be clamped. Next, the clamping assembly moves the clamping ring 17 inward. At this time, the rubber clamping block 18 will retreat when it contacts the outer teeth of the gear. With the cooperation of the spring 22, it can be tightly attached to the uneven teeth on the outer side of the clamping gear, and the clamping is more stable.

[0041] Then the swing assembly rotates the material picking push rod 9 to a vertical state, and the flip assembly allows the gear to rotate 90 degrees and place it horizontally on the plane below to complete the clamping, reducing various risks of manual picking and placing and reducing the physical exertion of workers;

[0042] The driving motor 2 is preferably a servo motor, which can cooperate with the limit sleeve 10 and the slide rod 11 to switch the material picking push rod 9 between the horizontal state and the straight state when swinging. At the same time, there is a slide groove on one side of the swing connecting rod 7, which cooperates with the straight grooves at both ends of the arc groove 3 to allow the material picking push rod 9 to move to the end of the quarter-circle groove and move a distance in a straight line for easy picking and placing;

[0043] When the clamping motor 14 rotates, it can drive the connecting rod 21 and the L-shaped clamping rod 16 to move inward for clamping. The L-shaped clamping rod 16 can allow the clamping ring 17 to clamp on one side to prevent the position of the clamping motor 14 from affecting the clamping of large gears.

[0044] Embodiment 2:

[0045] A gear grabbing and lifting device, this embodiment makes the following improvements on the basis of embodiment 1, such as Figure 1-5 As shown,

[0046] In this embodiment, a transverse sliding block 4 is fixedly connected below the driving motor 2, a transverse sliding block 5 is slidably connected below the transverse sliding block 4, and an adjustment push rod 6 is fixedly connected below the transverse sliding block 5;

[0047] The transverse sliding block 4 is preferably an electric sliding block, which can adjust the overall longitudinal and transverse positions of the support frame 1 in cooperation with the adjusting push rod 6, and can be used for clamping and placing gears of different thicknesses.

[0048] In this embodiment, one end of the flip motor 15 is fixedly connected to a micro switch 19, one end of the micro switch 19 is electrically connected to the flip motor 15, and a trigger rod 12 is fixedly connected below the support frame 1;

[0049] When the material taking push rod 9 rotates to a vertical state, it will pass through one side of the trigger rod 12. At this time, the trigger rod 12 will squeeze the micro switch 19 to start the flip motor 15. There is no need for manual control of the flip, and the operation is simpler.

[0050] The above is only a specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can easily think of various changes or substitutions within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.

Claims

1. A gear grabbing and lifting device, comprising a support frame (1), characterized in that: One end of the support frame (1) is fixedly connected to a swing assembly, one end of the swing assembly is rotatably connected to a material picking push rod (9), one end of the material picking push rod (9) is fixedly connected to a flip assembly, one end of the flip assembly is fixedly connected to a clamping assembly, one end of the clamping assembly is fixedly connected to a clamping ring (17), one end of the clamping ring (17) is slidably connected to a plurality of rubber clamping blocks (18), and one end of the rubber clamping blocks (18) and the clamping ring (17) is fixedly connected to a spring (22).

2. A gear grabbing and lifting device according to claim 1, characterized in that: The swing assembly comprises a driving motor (2), an arc-shaped slot (3), a swing connecting rod (7) and a limit shaft (8); one end of the driving motor (2) is fixedly connected to the support frame (1); one side of the arc-shaped slot (3) is opened on the support frame (1); one end of the swing connecting rod (7) is fixedly connected to the power output end of the driving motor (2); one end of the limit shaft (8) is slidably connected in the arc-shaped slot (3); the other end of the limit shaft (8) is movably connected in the slot on one side of the swing connecting rod (7); and one end of the material taking push rod (9) is rotatably connected to the limit shaft (8).

3. A gear grabbing and lifting device according to claim 2, characterized in that: The flip assembly comprises a flip bracket (13) and a flip motor (15), one end of the flip bracket (13) is rotatably connected to the movable end of the material picking push rod (9), one end of the flip motor (15) is fixedly connected to the movable end of the material picking push rod (9), and one end of the flip bracket (13) is fixedly connected to the power output end of the flip motor (15).

4. The gear grabbing and lifting device according to claim 3, characterized in that: The clamping assembly comprises a clamping motor (14), an L-shaped clamping rod (16), a rotating rod (20) and a connecting rod (21); one end of the clamping motor (14) is fixedly connected to the inside of the flip bracket (13); one end of the rotating rod (20) is fixedly connected to the power output end of the flip bracket (13); one end of the connecting rod (21) is rotatably connected to the rotating rod (20); one end of the L-shaped clamping rod (16) is rotatably connected to the connecting rod (21); one end of the L-shaped clamping rod (16) is slidably connected to one side of the flip bracket (13); and one end of the clamping ring (17) is fixedly connected to the L-shaped clamping rod (16).

5. The gear grabbing and lifting device according to claim 1, characterized in that: One side of the support frame (1) is rotatably connected to a limiting sleeve (10), one end of the limiting sleeve (10) is slidably connected to a sliding rod (11), and one end of the sliding rod (11) is fixedly connected to a material taking push rod (9).

6. The gear grabbing and lifting device according to claim 2, characterized in that: A transverse sliding block (4) is fixedly connected below the driving motor (2), a transverse sliding block (4) is slidably connected below a transverse sliding block (5), and an adjustment push rod (6) is fixedly connected below the transverse sliding block (5).

7. The gear grabbing and lifting device according to claim 3, characterized in that: One end of the flip motor (15) is fixedly connected to a micro switch (19), and one end of the micro switch (19) is electrically connected to the flip motor (15).

8. The gear grabbing and lifting device according to claim 5, characterized in that: A trigger rod (12) is fixedly connected below the support frame (1).

Citation Information

Patent Citations

  • Gear lifting device facilitating gear grabbing

    CN218596019U