Novel shackle bolt device
By designing a new type of shackle pin device, using the structures of bow brackets, connecting plates and other structures, the automatic installation and disassembly of shackle pins is realized, solving the low efficiency and safety risks of shackle installation and disassembly in the lifting of major parts. The problem has improved the safety and efficiency of the lifting process.
Patent Information
- Application Number
- CN202421407079.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-19
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-06-19
AI Technical Summary
During the lifting of major parts, the installation and disassembly of the shackle pins relies on manpower, resulting in low efficiency and safety risks, especially because the pins are heavy, there is a risk of heavy objects falling.
A new type of shackle pin device was designed, using a structure such as bow bracket, connecting plate, buckle plate, fastening bolt, auxiliary hanging point and tension hoist. Through the combination of these components, the automatic installation of shackle pin is realized. and disassemble to ensure operational safety and efficiency.
Through the use of this device, the efficiency of shackle installation and disassembly is significantly improved, the risk of manpower operation is reduced, and the safety and efficiency of major parts are ensured.
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Figure CN222498342U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of hoisting heavy pieces of dock and offshore construction, and specifically relates to a novel shackle latch device. Background Art
[0002] During the lifting process of heavy items, the installation and removal of shackle pins are usually completed by manpower. Since large shackles are generally used in the lifting process of heavy items, the weight of the pins generally reaches several hundred kilograms. Relying solely on manpower to install and remove the pins is very inefficient and there are great safety hazards, as well as the risk of heavy objects falling. Utility Model Content
[0003] The purpose of the utility model is to provide a novel shackle latch device to solve the problems raised in the above background technology.
[0004] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0005] A novel shackle latch device comprises a shackle body, an arched bracket is provided at the upper end of the outer wall of the shackle body, connecting plates are symmetrically connected to the bottoms of the left and right sides of the arched bracket, the bottom surface of the connecting plate is flush with the bottom surface of the arched bracket, a gusset plate is provided below the connecting plate, the gusset plate is sleeved on the outer wall of the shackle body, fastening bolts are provided at the four corners of the upper end of the connecting plate, and the connecting plate and the gusset plate are connected and fixed by fastening bolts. In the installation preparation stage, the arched bracket and the gusset plate are first fixed to the shackle body by fastening bolts, and the right side of the connecting plate located on the right side is connected to an extension plate, and the middle part of the upper end of the extension plate is connected to a reinforcement plate, and the reinforcement plate is connected to the arched bracket;
[0006] The bottom of the connecting plate on the left side is symmetrically connected to a first-level auxiliary hanging point front and back, the bottom of the connecting plate on the right side is symmetrically connected to a second-level auxiliary hanging point front and back, the bottom left side of the extended plate is symmetrically connected to a third-level auxiliary hanging point front and back, the bottom right side of the extended plate is symmetrically connected to a fourth-level auxiliary hanging point front and back, and the right end of the reinforcing plate is provided with a fifth-level auxiliary hanging point, and the fifth-level auxiliary hanging point is connected with an auxiliary rope through a tension hoist, the upper end of the shackle body is sleeved on the main lifting rope, and the end of the auxiliary rope away from the fifth-level auxiliary hanging point is connected to the main lifting rope, pull out the shackle safety pin, unscrew the shackle nut, hang the tension hoist on the fourth-level auxiliary hanging point, and connect it to the handle at the right end of the shackle pin shaft through a sling, withdraw the shackle pin shaft through the tension hoist until the left end of the shackle pin shaft is in the circular hole on the right side of the bottom of the shackle body, and pull the tension hoist. The reed is moved from the fourth-level auxiliary hanging point to the second-level auxiliary hanging point or the third-level auxiliary hanging point, and the shackle pin is tightened in the reverse direction to prevent the shackle pin from sliding out of the shackle body during the lifting process. Because the center of gravity of the entire shackle is not at the geometric center of the shackle when the shackle is in the wide-open state, in order to prevent the shackle body from tilting after lifting, an auxiliary rope will be hung between the main lifting rope and the fifth-level auxiliary hanging point, and it will be tightened with a tension hoist. When the shackle body is lifted to the lifting lug position and aligned with the lifting lug hole, the shackle pin can be pulled to the shackle closed state by the tension hoist through the first-level auxiliary hanging point, the second-level auxiliary hanging point and the third-level auxiliary hanging point, and the shackle nut and the shackle safety pin are installed. When the shackle is fully installed and checked in place, the next step of lifting and installation of the heavy parts can be carried out. When the workpiece is installed, repeat the above steps to remove the shackle body from the workpiece.
[0007] A shackle pin is provided inside the bottom end of the shackle main body, a handle is connected to the right end of the shackle pin, and a shackle nut which passes through from top to bottom is connected to the left end of the shackle pin.
[0008] Preferably, the gusset plate is in a U-shaped structure, which facilitates the connection and fixation between the gusset plate and the connecting plate.
[0009] Preferably, the shackle body fits inside the buckle plate, thereby improving the stability of the buckle plate on the outside of the shackle body.
[0010] Preferably, a shackle safety pin is connected to the left end of the shackle pin shaft to block the left end of the shackle pin shaft.
[0011] Preferably, the distance between the upper and lower ends of the shackle safety pin is greater than the diameter of the circular hole in the shackle body through which the shackle pin shaft penetrates, which has a further restrictive effect, making it difficult for the left end of the shackle pin shaft to slide out of the shackle body, thereby improving safety.
[0012] Preferably, a gap is left between the main suspension rope and the bow-shaped bracket to prevent the bow-shaped bracket from contacting the main suspension rope and causing damage to the main suspension rope, thereby ensuring the normal use of the main suspension rope.
[0013] Preferably, a gap is left between the third-level auxiliary hanging point and the gusset plate on the right side to prevent the gusset plate on the right side from affecting the hanging sling of the third-level auxiliary hanging point, thereby ensuring the use effect of the third-level auxiliary hanging point.
[0014] Compared with the prior art, the beneficial effects of the utility model are as follows: when the utility model is in use, a sling is connected between the first-level auxiliary hanging point, the second-level auxiliary hanging point, the third-level auxiliary hanging point, the fourth-level auxiliary hanging point, the fifth-level auxiliary hanging point and the handle, and the tension hoist is pulled on the sling, that is, in the installation preparation stage, the bow bracket and the buckle plate are first fixed to the shackle body by fastening bolts, the shackle safety pin is pulled out, the shackle nut is unscrewed, the tension hoist is hung on the fourth-level auxiliary hanging point, and connected to the handle at the right end of the shackle pin shaft through the sling, the shackle pin shaft is withdrawn through the tension hoist until the left end of the shackle pin shaft is in the circular hole on the right side of the bottom of the shackle body, the tension hoist is moved from the fourth-level auxiliary hanging point to the second-level auxiliary hanging point or the third-level auxiliary hanging point position, and the shackle pin shaft is tightened in the reverse direction to prevent it from being in the lifting process. The shackle pin slides out of the shackle body because the center of gravity of the entire shackle is not at the geometric center of the shackle when the shackle is wide open. In order to prevent the shackle body from tilting after lifting, an auxiliary rope will be hung between the main lifting rope and the five-level auxiliary hanging point, and the rope will be tightened with a tension hoist. When the shackle body is lifted to the lifting ear position and aligned with the lifting ear hole, the shackle pin can be pulled to the shackle closed state with a tension hoist through the first-level auxiliary hanging point, the second-level auxiliary hanging point and the third-level auxiliary hanging point, and the shackle nut and shackle safety pin can be installed. When the shackle is fully installed and checked in place, the next step of lifting and installing the heavy parts can be carried out. When the workpiece is installed, repeat the above steps to remove the shackle body from the workpiece, which solves the problem of shackle installation and disassembly during the lifting of heavy parts, making related work more efficient and safe. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 The figure is a schematic diagram of the overall structure of a new type of shackle latch device.
[0016] Figure 2 A schematic diagram of a bow-shaped bracket for a novel shackle latch device.
[0017] Figure 3 The figure is a schematic diagram of a shackle pin shaft of a new shackle pin device.
[0018] Figure 4 The figure is a schematic diagram of the bottom structure of a bow-shaped bracket of a new type of shackle latch device.
[0019] In the figure: 1. shackle body; 2. bow bracket; 3. connecting plate; 4. buckle plate; 5. fastening bolt; 6. extension plate; 7. reinforcement plate; 8. first-level auxiliary hanging point; 9. second-level auxiliary hanging point; 10. third-level auxiliary hanging point; 11. fourth-level auxiliary hanging point; 12. fifth-level auxiliary hanging point; 13. auxiliary rope; 14. main lifting rope; 15. shackle pin; 16. handle; 17. shackle nut; 18. shackle safety pin. DETAILED DESCRIPTION
[0020] Example 1
[0021] See also Figure 1-Figure 4 As shown, a novel shackle latch device comprises a shackle body 1, an arch bracket 2 is provided at the upper end of the outer wall of the shackle body 1, connecting plates 3 are symmetrically connected to the bottoms of the left and right sides of the arch bracket 2, the bottom surface of the connecting plate 3 is flush with the bottom surface of the arch bracket 2, a buckle plate 4 is provided below the connecting plate 3, the buckle plate 4 is sleeved on the outer wall of the shackle body 1, fastening bolts 5 are provided at the four corners of the upper end of the connecting plate 3, and the connecting plate 3 and the buckle plate 4 are connected and fixed by the fastening bolts 5. In the installation preparation stage, the arch bracket 2 and the buckle plate 4 are first fixed to the shackle body 1 by the fastening bolts 5, and the right side of the connecting plate 3 located on the right side is connected to an extension plate 6, and the middle part of the upper end of the extension plate 6 is connected to a reinforcement plate 7, and the reinforcement plate 7 is connected to the arch bracket 2;
[0022] A first-level auxiliary hanging point 8 is symmetrically connected to the bottom of the connecting plate 3 on the left side, a second-level auxiliary hanging point 9 is symmetrically connected to the bottom of the connecting plate 3 on the right side, a third-level auxiliary hanging point 10 is symmetrically connected to the bottom left of the extended plate 6, and a fourth-level auxiliary hanging point 11 is symmetrically connected to the bottom right of the extended plate 6. A fifth-level auxiliary hanging point 12 is arranged on the right end of the reinforcing plate 7, and the fifth-level auxiliary hanging point 12 is connected to an auxiliary rope 13 through a tension hoist. The upper end of the shackle body 1 is sleeved on the main lifting rope 14, and the end of the auxiliary rope 13 away from the fifth-level auxiliary hanging point 12 is connected to the main lifting rope 14. Pull out the shackle safety pin 18, unscrew the shackle nut 17, hang the tension hoist on the fourth-level auxiliary hanging point 11, and connect it to the handle 16 at the right end of the shackle pin shaft 15 through a sling, withdraw the shackle pin shaft 15 through the tension hoist until the left end of the shackle pin shaft 15 is in the round hole on the right side of the bottom of the shackle body 1, and remove the tension hoist from The fourth-level auxiliary hanging point 11 is moved to the position of the second-level auxiliary hanging point 9 or the third-level auxiliary hanging point 10, and the shackle pin 15 is tightened in the reverse direction to prevent the shackle pin 15 from slipping out of the shackle body 1 during the lifting process. Because the shackle is in a wide-open state, the center of gravity of the entire shackle is not at the geometric center of the shackle. In order to prevent the shackle body 1 from tilting after lifting, an auxiliary rope 13 is hung between the main lifting rope 14 and the fifth-level auxiliary hanging point 12, and a tension hoist is used to tighten it. When the shackle body 1 is lifted to the position of the lifting ear and aligned with the lifting ear hole, the shackle pin 15 can be pulled to the shackle closed state by the tension hoist through the first-level auxiliary hanging point 8, the second-level auxiliary hanging point 9 and the third-level auxiliary hanging point 10, and the shackle nut 17 and the shackle safety pin 18 are installed. When the shackle is fully installed and checked in place, the next step of lifting and installation of the heavy parts can be carried out. When the workpiece is installed, repeat the above steps to remove the shackle body 1 from the workpiece.
[0023] A shackle pin 15 is provided inside the bottom end of the shackle body 1 , a handle 16 is connected to the right end of the shackle pin 15 , and a shackle nut 17 that penetrates from top to bottom is connected to the left end of the shackle pin 15 .
[0024] refer to Figure 1 , Figure 2 and Figure 4 As shown, the gusset plate 4 is in a U-shaped structure, which facilitates the connection and fixation between the gusset plate 4 and the connecting plate 3.
[0025] refer to Figure 1 As shown, the shackle body 1 fits inside the buckle plate 4 , thereby improving the stability of the buckle plate 4 on the outside of the shackle body 1 .
[0026] refer to Figure 1 and Figure 3 As shown, the left end of the shackle pin shaft 15 is connected to a shackle safety pin 18 to block the left end of the shackle pin shaft 15.
[0027] refer to Figure 1 and Figure 3 As shown, the distance between the upper and lower ends of the shackle safety pin 18 is greater than the diameter of the circular hole in the shackle body 1 through which the shackle pin shaft 15 passes, which has a further limiting effect, making it difficult for the left end of the shackle pin shaft 15 to slide out of the shackle body 1, thereby improving safety.
[0028] refer to Figure 1 As shown, a gap is left between the main suspension rope 14 and the bow-shaped bracket 2 to prevent the bow-shaped bracket 2 from contacting the main suspension rope 14 and causing damage to the main suspension rope 14, thereby ensuring the normal use of the main suspension rope 14.
[0029] refer to Figure 1 , Figure 2 and Figure 4 As shown, there is a gap between the third-level auxiliary hanging point 10 and the gusset plate 4 on the right side to prevent the gusset plate 4 on the right side from affecting the hanging strap of the third-level auxiliary hanging point 10, thereby ensuring the use effect of the third-level auxiliary hanging point 10.
[0030] Working principle: In the installation preparation stage, first fix the bow bracket 2 and the buckle plate 4 to the shackle body 1 through the fastening bolts 5, pull out the shackle safety pin 18, unscrew the shackle nut 17, hang the tension hoist on the fourth-level auxiliary hanging point 11, and connect it to the handle 16 at the right end of the shackle pin 15 through a sling, withdraw the shackle pin 15 through the tension hoist until the left end of the shackle pin 15 is in the round hole on the right side of the bottom of the shackle body 1, move the tension hoist from the fourth-level auxiliary hanging point 11 to the second-level auxiliary hanging point 9 or the third-level auxiliary hanging point 10, and tighten the shackle pin 15 in the reverse direction to prevent the shackle pin 15 from slipping out of the shackle body 1 during the lifting process, because the shackle is in a wide open state. The center of gravity of the entire shackle is not at the geometric center of the shackle. In order to prevent the shackle body 1 from tilting after lifting, an auxiliary rope 13 will be hung between the main lifting rope 14 and the fifth-level auxiliary hanging point 12, and a tension hoist will be used to tighten it. When the shackle body 1 is lifted to the lifting ear position and aligned with the lifting ear hole, the shackle pin 15 can be pulled to the shackle closed state through the first-level auxiliary hanging point 8, the second-level auxiliary hanging point 9 and the third-level auxiliary hanging point 10 with a tension hoist, and the shackle nut 17 and the shackle safety pin 18 are installed. When the shackle is fully installed and checked in place, the next step of lifting and installing the heavy parts can be carried out. When the workpiece is installed, repeat the above steps to remove the shackle body 1 from the workpiece.
[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A novel shackle latch device, comprising a shackle body (1), characterized in that: A bow-shaped bracket (2) is provided at the upper end of the outer wall of the shackle body (1), and connecting plates (3) are symmetrically connected to the bottoms of the left and right sides of the bow-shaped bracket (2), and the bottom surface of the connecting plate (3) is flush with the bottom surface of the bow-shaped bracket (2). A buckle plate (4) is provided below the connecting plate (3), and the buckle plate (4) is sleeved on the outer wall of the shackle body (1). Fastening bolts (5) are provided at the four corners of the upper end of the connecting plate (3), and the connecting plate (3) and the buckle plate (4) are connected and fixed by fastening bolts (5). The right side of the connecting plate (3) located on the right side is connected to an extension plate (6), and the middle part of the upper end of the extension plate (6) is connected to a reinforcement plate (7), and the reinforcement plate (7) is connected to the bow-shaped bracket (2); The bottom of the connecting plate (3) on the left side is symmetrically connected to a first-level auxiliary hanging point (8), the bottom of the connecting plate (3) on the right side is symmetrically connected to a second-level auxiliary hanging point (9), the bottom left side of the extension plate (6) is symmetrically connected to a third-level auxiliary hanging point (10), the bottom right side of the extension plate (6) is symmetrically connected to a fourth-level auxiliary hanging point (11), the right end of the reinforcing plate (7) is provided with a fifth-level auxiliary hanging point (12), the fifth-level auxiliary hanging point (12) is connected to an auxiliary rope (13) through a tension hoist, the upper end of the shackle body (1) is sleeved on the main lifting rope (14), and the end of the auxiliary rope (13) away from the fifth-level auxiliary hanging point (12) is connected to the main lifting rope (14); A shackle pin shaft (15) is provided through the bottom of the shackle body (1), a handle (16) is connected to the right end of the shackle pin shaft (15), and a shackle nut (17) is connected to the left end of the shackle pin shaft (15) and passes through the shackle pin shaft (15) from top to bottom.
2. A novel shackle latch device according to claim 1, characterized in that: The buckle plate (4) is in a U-shaped structure.
3. A new type of shackle latch device according to claim 1, characterized in that: The shackle body (1) fits in place with the interior of the shackle plate (4).
4. A novel shackle latch device according to claim 1, characterized in that: The left end of the shackle pin shaft (15) is connected with a shackle safety pin (18).
5. A new type of shackle latch device according to claim 4, characterized in that: The distance between the upper and lower ends of the shackle safety pin (18) is greater than the diameter of a circular hole in the shackle body (1) through which the shackle pin shaft (15) passes.
6. A novel shackle latch device according to claim 1, characterized in that: A gap is left between the main suspension rope (14) and the bow-shaped bracket (2).
7. A novel shackle latch device according to claim 1, characterized in that: A gap is left between the third-level auxiliary hanging point (10) and the gusset plate (4) located on the right side.