Full-automatic four-in-one machine set for supporting, cup falling, filling, cover falling and cover sealing

Abstract

The utility model discloses a full-automatic support, cup, filling, cover and sealing four-in-one unit, which relates to the field of liquid filling equipment and comprises a transmission mechanism, a cup support mechanism, a cup body falling mechanism, a cup pressing mechanism, a cup cover falling mechanism, a cover pressing mechanism and a placing table. The cup holder falling mechanism comprises a cup holder frame, a movable holder plate and a first air cylinder moving transversely, the cup holder frame is fixed above the movable holder plate, the first air cylinder is in transmission connection with the movable holder plate, the movable holder plate is hollow and penetrates through the cup holder frame, a protruding wedge-shaped holder separating block is arranged in the middle of the movable holder plate, and the first air cylinder is in transmission connection with the movable holder plate. Support separating devices are symmetrically arranged on the two sides of the hollow part of the movable support plate. According to the full-automatic tray falling, cup falling, filling, cover falling and cover sealing four-in-one unit, liquid assembling and integrated operation are achieved through step-by-step arrangement, and the problems that an existing device cannot fully automatically assemble liquid from a cup tray to a finished product, labor is consumed, and a large amount of operation space is consumed are solved.

Description

Technical Field

[0001] The utility model relates to the field of liquid filling equipment, in particular to a fully automatic tray dropping, cup dropping, filling, cap dropping and capping four-in-one machine unit. Background Art

[0002] As people's living standards continue to improve, diversified liquids (such as juice, milk tea, etc.) are increasingly popular among young people, greatly satisfying people's material needs.

[0003] However, existing liquid filling equipment is all automated equipment for a certain step of the preparation process. It is difficult to assemble the liquid from the cup holder to the finished product. There are problems such as long production time, large number of staff required, and complex operating equipment.

[0004] Therefore, it is necessary to provide a fully automatic tray dropping, cup dropping, filling, cap dropping and capping four-in-one machine unit to solve the above problems. Utility Model Content

[0005] The purpose of the utility model is to provide a fully automatic tray dropping, cup filling, cap dropping and capping four-in-one unit, which realizes the assembly of liquid through step-by-step setting and integrated operation, and solves the problem that the existing equipment cannot fully automatically assemble the liquid from the cup tray to the finished product, consumes manpower and a large amount of operating space.

[0006] To achieve the above-mentioned purpose, the utility model provides a fully automatic tray-dropping, cup-dropping, filling, lid-dropping and capping four-in-one machine unit, including a machine body, wherein the machine body includes a transmission mechanism, a cup tray mechanism, a cup body falling mechanism, a cup pressing mechanism, a cup lid falling mechanism, a lid pressing mechanism and a placement table, wherein the transmission mechanism is fixedly arranged inside the machine body, and the cup tray mechanism, the cup body falling mechanism, the cup pressing mechanism, the cup lid falling mechanism, the lid pressing mechanism and the placement table are arranged in sequence above the machine body.

[0007] Preferably, a main transmission motor, a transmission sprocket and a transmission chain are provided at one end of the transmission mechanism, and the main transmission motor drives the transmission chain to rotate via the transmission sprocket.

[0008] Preferably, the cup holder drop mechanism includes a cup holder rack, a movable support plate and a first cylinder that moves laterally, the cup holder rack is fixed above the movable support plate, the first cylinder is drivingly connected to the movable support plate, the movable support plate is hollow and passes through the cup holder rack, a protruding wedge-shaped support block is provided in the middle portion of the movable support plate, and support distributors are symmetrically provided on both sides of the hollow portion of the movable support plate.

[0009] Preferably, the cup body falling mechanism includes a cup holder, a vertical hollow cup bin and a cup separating movable plate, the cup holder is welded to the cup bin, a cup holder guide bearing is arranged in the middle of the cup holder, and the cup holder fixes the cup separating movable plate through the cup holder guide bearing.

[0010] Preferably, the cup-separating movable plate comprises cup-separating brackets distributed all around, two rows of cup-separating blocks symmetrically arranged inwardly of the cup-separating brackets, and a second cylinder connected to the outer end of the cup-separating brackets, the cup-separating blocks are wedge-shaped, and four are arranged, the cup-separating blocks are arranged transversely on the cup-separating brackets, and the cup-separating movable plate is connected to the cup-stand guide bearing via the cup-separating brackets.

[0011] Preferably, the cup cover falling mechanism includes a cover frame, a cover bin, a cover moving plate and a filling device, the cover frame is welded to the cover bin, a cover frame guide bearing is arranged in the middle of the cover frame, the cover frame fixes the cover moving plate through the cover frame guide bearing, the cover moving plate includes cover brackets distributed all around, two rows of cover blocks symmetrically arranged inwardly of the cover bracket, and a third cylinder connected to the outer end of the cover bracket, and the cover moving plate is connected to the cover frame guide bearing through the cover bracket.

[0012] Preferably, the cover frame and the filling device are fixedly arranged, and the filling device is arranged on a side close to the cup pressing mechanism.

[0013] Therefore, the utility model adopts the above-mentioned fully automatic tray-dropping, cup-dropping, filling, capping and capping four-in-one machine unit, which has the following beneficial effects:

[0014] (1) The utility model adopts a fully automatic design, using a transmission chain to automatically operate a series of production steps of liquid from the cup holder, cup placement, filling and capping, so that a large number of liquids can be produced at the same time by one machine, thereby improving production efficiency;

[0015] (2) The utility model can be operated in an integrated manner, which can reduce the number of operation steps for workers, thereby saving operation space and also having a certain effect on reducing labor costs.

[0016] The technical solution of the utility model is further described in detail below through the accompanying drawings and embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is an overall schematic diagram of a fully automatic tray-dropping, cup-dropping, filling, capping and sealing machine for four in one;

[0018] Figure 2 This is a schematic diagram of a cup-dropping mechanism for a fully automatic cup-dropping, filling, capping and capping machine with four units in one;

[0019] Figure 3 This is a schematic diagram of a movable support plate of a fully automatic tray-dropping, cup-dropping, filling, capping and capping machine with four units in one;

[0020] Figure 4 This is a schematic diagram of a cup body falling mechanism of a fully automatic tray-dropping, cup-dropping, filling, capping and capping machine with four units in one;

[0021] Figure 5 This is a schematic diagram of a cup-separating moving plate of a fully automatic tray-dropping, cup-filling, cap-dropping and capping machine with four units in one;

[0022] Figure 6 This is a schematic diagram of a cup cover falling mechanism of a fully automatic tray-dropping, cup-dropping, filling, cap-dropping and capping machine with four units in one;

[0023] Figure 7 This is a schematic diagram of a capping moving plate of a fully automatic tray-dropping, cup-dropping, filling, capping and capping machine with four units in one;

[0024] Figure 8 This is a schematic diagram of the transmission mechanism of a fully automatic tray-dropping, cup-dropping, filling, capping and sealing unit with four units;

[0025] Fig. 9 This is a schematic diagram of the structure of the cup separation block of the utility model, which is a fully automatic tray-dropping, cup-dropping, filling, capping and sealing machine with four units;

[0026] Fig.10 This is a schematic diagram of the arrangement of cup-distributing blocks of a four-unit fully automatic tray-dropping, cup-dropping, filling, capping and sealing machine of the utility model;

[0027] Reference numerals:

[0028] 1. Machine body; 2. Cup holder dropping mechanism; 21. Moving support plate; 22. Cup holder rack; 23. Distributor block; 24. First cylinder; 25. Distributor; 3. Cup body dropping mechanism; 31. Cup bin; 32. Cup rack; 33. Cup rack guide bearing; 34. Second cylinder; 35. Cup distributor moving plate; 36. Cup distributor block; 37. Cup distributor bracket; 4. Cup pressing mechanism; 5. Cup cover dropping mechanism; 51. Cover bin; 52. Cover rack; 53. Cover rack guide bearing; 54. Distributor moving plate; 55. Filling device; 56. Distributor block; 57. Distributor bracket; 58. Third cylinder; 6. Distributor mechanism; 7. Transmission mechanism; 71. Main transmission motor; 72. Transmission sprocket; 73. Transmission chain; 8. Placement table. DETAILED DESCRIPTION

[0029] The technical solution of the utility model is further described below through the accompanying drawings and embodiments.

[0030] Unless otherwise defined, technical or scientific terms used in the present invention should have the common meanings understood by persons having ordinary skills in the field to which the present invention belongs.

[0031] The words "include" or "comprises" and the like used in the present invention mean that the elements before the word include the elements listed after the word, and do not exclude the possibility of also including other elements. The orientation or position relationship indicated by the terms "inside", "outside", "upper", "lower", etc. is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention. When the absolute position of the described object changes, the relative position relationship may also change accordingly. In the present invention, unless otherwise clearly specified and limited, the terms "attachment" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral body; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.

[0032] like Figures 1 to 10 As shown, the utility model provides a fully automatic tray dropping, cup filling, lid dropping and capping four-in-one unit, including a machine body 1, the machine body 1 includes a transmission mechanism 7, a cup tray mechanism 2, a cup body falling mechanism 3, a cup pressing mechanism 4, a cup cover falling mechanism 5, a cap pressing mechanism 6 and a placement table 8, the transmission mechanism 7 is fixedly arranged inside the machine body 1, and the cup tray mechanism 2, the cup body falling mechanism 3, the cup pressing mechanism 4, the cup cover falling mechanism 5, the cap pressing mechanism 6 and the placement table 8 are arranged in sequence above the machine body 1.

[0033] A main transmission motor 71 , a transmission sprocket 72 and a transmission chain 73 are provided at one end of the transmission mechanism 7 . The main transmission motor 71 drives the transmission chain 73 to rotate via the transmission sprocket 72 .

[0034] The cup holder mechanism 2 includes a cup holder rack 22, a movable support plate 21, and a first cylinder 24 that moves laterally. A plurality of cup holders stacked together are placed in the cup holder rack 22. The cup holder rack 22 is fixed above the movable support plate 21. The first cylinder 24 is in driving connection with the movable support plate 21 and can drive the movable support plate 21 to move backward. The movable support plate 21 is hollow and passes through the cup holder rack 22. A protruding wedge-shaped support block 23 is provided in the middle of the movable support plate 21. The upwardly tilted sharp corner of the support block 23 can be directly In order to pass through a layer of cup holders, the movable support plate 21 is symmetrically provided with tray separators 25 on both sides of the hollow part. Therefore, the first cylinder 24 can drive the movable support plate 21 to move horizontally backward, and the hollow part thereof slowly passes through the cup holder frame 22, and then the tray separator 25 passes through a layer of cup holders. The upturned part of the wedge-shaped tray separator block 23 passes through a layer of cup holders. As its thickness increases slowly, the gap between the stacked bottom layer of cup holders can be increased to be separated from the cup holders of the upper layer, and the cup holders fall onto the transmission chain 73 and move forward.

[0035] The cup body falling mechanism 3 includes a cup rack 32, a vertical hollow cup bin 31 and a cup separating movable plate 35. The cup rack 32 is welded to the machine body 1. The cup rack 32 is welded to the cup bin 31. A cup rack guide bearing 33 is provided in the middle of the cup rack 32. The cup rack 32 fixes the cup separating movable plate 35 through the cup rack guide bearing 33.

[0036] The cup-separating movable plate 35 includes cup-separating brackets 37 distributed around, two rows of cup-separating blocks 36 symmetrically arranged inwardly of the cup-separating brackets 37, and a second cylinder 34 connected to the outer end of the cup-separating brackets 37. The cup-separating movable plate 35 is connected to the cup-separating bracket guide bearing 33 through the cup-separating brackets 37. The cup-separating brackets 37 are surrounded by a rectangular hollow shape, and a cup bin 31 is placed in the hollow position. Two rows of cup-separating blocks 36 are distributed on the two long side ends of the cup-separating brackets 37. The cup-separating blocks 36 are wedge-shaped, and there are four of them. They are arranged on the right side of the cup body. According to production requirements, several rows of cup bodies can be placed in the cup bin 31. When the transmission chain 73 drives the cup holder to be transferred to the bottom of the cup bin 31, the second cylinder 34 drives the cup-separating movable plate 35 to move left and right, and the transversely arranged cup-separating blocks 36 move left and right accordingly, and the tips extend into the middle of the bottom layer of cup bodies and the upper layer of cup bodies placed overlappingly. As the thickness of the cup-separating blocks 36 increases, the bottom layer of cup bodies gradually separates from the remaining cup bodies and falls into the cup holder.

[0037] The transmission chain 73 drives the loosely connected cup body and cup holder to move backwards, and stops when it is directly below the cup pressing mechanism 4. The cup pressing mechanism 4 moves downwards driven by the cylinder, thereby pressing the cup body downwards and firmly placing it in the cup holder.

[0038] The cup cover falling mechanism 5 includes a cover frame 52, a cover bin 51, a cover dividing moving plate 54 and a filling device 55. The cover frame 52 is welded to the cover bin 51. A cover frame guide bearing 53 is arranged in the middle of the cover frame 52. The cover frame 52 fixes the cover dividing moving plate 54 through the cover frame guide bearing 53. The cover dividing moving plate 54 includes cover dividing brackets 57 distributed around, two rows of cover dividing blocks 56 symmetrically arranged inwardly of the cover dividing bracket 57, and a third cylinder 58 connected to the outer end of the cover dividing bracket 54. The cover dividing block 56 is similar to the cup dividing block 36. The cover dividing moving plate 54 is connected to the cover frame guide bearing 53 through the cover dividing bracket 54.

[0039] The cover frame 52 and the filling device 55 are fixedly arranged, and the filling device 55 is externally connected to a filling pipe, which is a conventional arrangement. The filling device 55 is arranged on a side close to the cup pressing mechanism 4. When the transmission chain 73 drives the cup body to move to the filling port of the filling device 55 and stops to fill the liquid, the transmission chain 73 then drives the cup body filled with liquid to move backward to just below the cover bin 51. Several rows of cup covers are placed in the cover bin 51. The third cylinder 58 drives the cover moving plate 54 to move left and right, and the transversely arranged cover blocks 56 therefore move left and right, with the tip extending into the middle of the overlapping bottom layer of cup covers and the upper layer of cup covers. As the thickness of the cover blocks 36 increases, the bottom layer of cup covers gradually detaches and falls above the cup body.

[0040] Then the transmission chain 73 drives the stacked cup holder, cup body and cup cover to move below the cover pressing mechanism 6, and the cover pressing mechanism 6 moves downward under the drive of the cylinder to press the cup cover and the cup body.

[0041] After completion, it can be placed on the placement table 8 and wait for use.

[0042] The main drive motor 71 is set to stop once per step, so the drive chain 73 stops at intervals.

[0043] Therefore, the utility model adopts the above-mentioned fully automatic tray dropping, cup filling, cap dropping and capping four-in-one unit, realizes the assembly of liquid through step-by-step setting, and integrated operation, which solves the problem that the existing equipment cannot fully automatically assemble the liquid from the cup tray to the finished product, consumes manpower and a large amount of operating space.

[0044] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in this field should understand that they can still modify or replace the technical solution of the utility model with equivalents, and these modifications or equivalent replacements cannot cause the modified technical solution to deviate from the spirit and scope of the technical solution of the utility model.

Claims

1. A fully automatic tray-dropping, cup-dropping, filling, capping and capping machine, characterized by: The invention comprises a machine body, which comprises a transmission mechanism, a cup holder mechanism, a cup body falling mechanism, a cup pressing mechanism, a cup cover falling mechanism, a cover pressing mechanism and a placement table. The transmission mechanism is fixedly arranged inside the machine body, and the cup holder mechanism, the cup body falling mechanism, the cup pressing mechanism, the cup cover falling mechanism, the cover pressing mechanism and the placement table are arranged in sequence above the machine body.

2. The fully automatic tray-dropping, cup-dropping, filling, capping and capping four-in-one machine according to claim 1 is characterized in that: A main transmission motor, a transmission sprocket and a transmission chain are arranged at one end of the transmission mechanism, and the main transmission motor drives the transmission chain to rotate through the transmission sprocket.

3. The fully automatic tray-dropping, cup-dropping, filling, capping and capping four-in-one machine according to claim 1 is characterized in that: The cup holder drop mechanism includes a cup holder, a movable support plate and a first cylinder that moves laterally, the cup holder is fixed above the movable support plate, the first cylinder is drivingly connected to the movable support plate, the movable support plate is hollow and passes through the cup holder, a protruding wedge-shaped support block is provided in the middle part of the movable support plate, and support distributors are symmetrically provided on both sides of the hollow part of the movable support plate.

4. The fully automatic tray-dropping, cup-dropping, filling, capping and capping four-in-one machine according to claim 1 is characterized in that: The cup body falling mechanism includes a cup rack, a vertical hollow cup bin and a cup separating movable plate. The cup rack is welded to the cup bin. A cup rack guide bearing is arranged in the middle of the cup rack. The cup rack fixes the cup separating movable plate through the cup rack guide bearing.

5. The fully automatic tray-dropping, cup-dropping, filling, capping and capping four-in-one machine according to claim 4 is characterized in that: The cup-separating movable plate comprises cup-separating brackets distributed all around, two rows of cup-separating blocks symmetrically arranged inwardly of the cup-separating brackets, and a second cylinder connected to the outer end of the cup-separating brackets. The cup-separating blocks are wedge-shaped and are provided in four numbers. The cup-separating blocks are arranged transversely on the cup-separating brackets, and the cup-separating movable plate is connected to the cup-bracket guide bearing via the cup-separating brackets.

6. The fully automatic tray-dropping, cup-dropping, filling, capping and capping four-in-one machine according to claim 1 is characterized in that: The cup cover falling mechanism includes a cover frame, a cover bin, a cover moving plate and a filling device. The cover frame is welded to the cover bin. A cover frame guide bearing is arranged in the middle of the cover frame. The cover frame fixes the cover moving plate through the cover frame guide bearing. The cover moving plate includes cover brackets distributed around, two rows of cover blocks symmetrically arranged inwardly of the cover bracket and a third cylinder connected to the outer end of the cover bracket. The cover moving plate is connected to the cover frame guide bearing through the cover bracket.

7. The fully automatic tray-dropping, cup-dropping, filling, capping and capping four-in-one machine according to claim 6, characterized in that: The cover frame and the filling device are fixedly arranged, and the filling device is arranged on a side close to the cup pressing mechanism.

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