Fermentation device with impurity removal mechanism

By designing a fermentation device with a decompression mechanism, including a motor-driven agitator rod, a filter decompression assembly and a high-pressure nozzle cleaning assembly, the problems of artificial cleaning and impurities in the prior art are solved, and automatic cleaning and high quality are achieved The effect of fermentation broth.

CN222499105UActive Publication Date: 2025-02-18LEICESTER (JIANGSU) BIOTECHNOLOGY CO LTD

Patent Information

Application Number
CN202421119531.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-21
Publication Date
2025-02-18
Estimated Expiration
2034-05-21

AI Technical Summary

Technical Problem

The existing fermentation device needs to be opened manually for internal cleaning, which is not very practical, and when the fermentation broth is discharged, the impurities are not processed, which affects the quality of the fermentation broth.

Method used

A fermentation device with a decompression mechanism is designed, including a fermentation structure, a filtration decompression assembly and a cleaning assembly. The fermentation structure cleans the inner wall of the fermentation tank through the motor-driven mixing rod and scraper plate. The filtering and impurity removal component filters the fermentation liquid through the rotating rod and the filter mesh driven by the motor, and the cleaning component automatically cleans the fermentation tank through the high-pressure spray head.

Benefits of technology

Automatic cleaning and impurity treatment of the fermentation device are realized, the quality of the fermentation broth is improved, and the demand for artificial operation is reduced, and the practicality of the device is enhanced.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222499105U_ABST
    Figure CN222499105U_ABST
Patent Text Reader

Abstract

The utility model discloses a fermentation device with an impurity removal mechanism, which comprises a fermentation structure, the lower side of the fermentation structure is in threaded sealing connection with a filtering and impurity removal assembly and is used for filtering treatment, the upper side of the fermentation structure is communicated with a cleaning assembly and is used for cleaning treatment, and the fermentation structure comprises a fermentation tank. A motor on the fermentation tank drives a stirring rod to rotate and cleans the inner wall of the fermentation tank through a first scraping plate, and a buffer supporting assembly is fixed on the outer wall of the fermentation tank; the buffer supporting assembly comprises a fixing block, a supporting rod is slidably connected in a sliding groove formed in the fixing block, a first spring shaft is fixed between the supporting rod and the fixing block and is used for buffering, the fermentation device with the impurity removal mechanism is provided with the filtering impurity removal assembly, and two layers of filtering nets in threaded connection with the filtering box are used for treating impurities; in addition, a motor on the filter box is used for driving, a second scraping plate on a connecting rod rotates, the second scraping plate directly moves impurities, and the impurities fall into a discharging pipe through a discharging opening to be discharged and collected.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of fermentation devices, in particular to a fermentation device with an impurity removal mechanism. Background Art

[0002] The fermentation machine is a device used in the industry for microbial fermentation. The main body of the fermentation machine is generally a main cylinder made of stainless steel plate. An outdoor electronic and electrical safety cabinet in the prior art is found. A fermentation device for microbial fermentation is typically such as the publication number CN219950990U. Through the arrangement of the first rotating shaft, the first gear and the stirring assembly and other components, when the fermented microorganisms in the fermentation tank body are stirred, the first stirring blade on the surface of the first rotating shaft is driven by the servo motor to stir, and the scraper scrapes off the microorganisms attached to the inner wall. Through the arrangement of the fermentation tank body, the cover plate and the movable sleeve and other components, after the cover plate is opened, the scraper can be taken out for easy cleaning. At the same time, the top of the fermentation tank body is open, and the inside of the fermentation tank body can be flushed by a water gun, thereby facilitating the cleaning of the inside of the fermentation tank body. However, there are still some problems, such as the need to manually open the fermentation tank body for internal cleaning, which is not practical, and when the fermentation liquid is discharged, the impurities mixed in the fermentation liquid are directly discharged without being processed, affecting the quality of the fermentation liquid. Utility Model Content

[0003] The purpose of the utility model is to provide a fermentation device with an impurity removal mechanism to solve the problem in the above background technology that the fermentation tank body needs to be opened manually for internal cleaning, which is not practical, and when the fermentation liquid is discharged, the impurities mixed in the fermentation liquid are directly discharged without being processed, which affects the quality of the fermentation liquid.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a fermentation device with a cleaning mechanism, comprising a fermentation structure, the lower side of the fermentation structure is threadedly sealed and connected to a filtering and cleaning component for filtering, the upper side of the fermentation structure is connected to a cleaning component for cleaning, the fermentation structure comprises a fermentation tank, a motor on the fermentation tank drives a stirring rod to rotate and cleans the inner wall of the fermentation tank through a first scraper plate, and a buffer support component is fixed on the outer wall of the fermentation tank;

[0005] The buffer support assembly includes a fixed block, a support rod slidably connected in a slide groove opened on the fixed block, a first spring axis is fixed between the support rod and the fixed block and is used for buffering, a base is fixed at the lower side of the support rod, an electric telescopic rod is embedded in the base, and the lower side of the electric telescopic rod is telescopically adjusted through a second spring axis to adjust the position of the universal roller.

[0006] Preferably, the filtering and impurity removal component includes a filter box, a motor on the filter box drives a rotating rod to rotate, the rotating rod passes through the filter net, a fixing ring is fixed on the rotating rod, a second scraper plate is fixed on the fixing ring through a connecting rod, and a discharge pipe passes through the filter box.

[0007] By adopting the above technical solution, impurities in the fermentation liquid are processed by setting up a filtering and impurity removal component.

[0008] Preferably, the filter screens are provided in two groups, and the two groups of filter screens have different densities.

[0009] By adopting the above technical solution, the filtering quality is ensured by two sets of filter screens.

[0010] Preferably, the cleaning assembly includes a water tank, which is connected to the high-pressure nozzle through a water pipe.

[0011] By adopting the technical solution, the inner wall of the fermentation tank is cleaned by the cleaning component.

[0012] Preferably, seven groups of high-pressure nozzles are provided, and the seven groups of high-pressure nozzles are equidistantly distributed on the upper inner wall of the fermentation tank.

[0013] By adopting the above technical solution, seven groups of high-pressure nozzles are set to ensure the cleaning quality.

[0014] Compared with the prior art, the utility model has the following beneficial effects: the fermentation device with impurity removal mechanism

[0015] (1) A filtering and impurity removal component is provided, and two layers of filter screens threadedly connected on the filter box process impurities to ensure the quality of the fermentation liquid. The motor on the filter box drives the second scraper on the connecting rod to rotate. The second scraper directly moves the impurities and drops them into the discharge pipe through the discharge port for discharge and collection, thereby ensuring the quality of the fermentation liquid;

[0016] (2) A buffer support assembly and a cleaning assembly are provided. When the fermentation tank is moved or working, the first spring shaft between the fixed block and the support rod plays a buffering role. The clean water in the water tank is pressurized by the booster pump and then sprayed out through the high-pressure nozzle to automatically clean the fermentation tank. There is no need for manual disassembly and manual cleaning, which increases practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the front view structure of the utility model;

[0018] Figure 2 This is a rear view structural diagram of the utility model;

[0019] Figure 3 This is a schematic diagram of the structure of the filtering and impurity removal component of the utility model;

[0020] Figure 4 It is a schematic diagram of the three-dimensional structure of the filter screen of the utility model.

[0021] In the figure: 1. fermentation structure; 11. fermentation tank; 12. stirring rod; 13. first scraper; 14. buffer support assembly; 141. fixed block; 142. support rod; 143. first spring shaft; 144. base; 145. electric telescopic rod; 146. second spring shaft; 147. universal roller; 2. filtering and impurity removal assembly; 21. filter box; 22. rotating rod; 23. filter net; 24. discharge port; 25. fixing ring; 26. connecting rod; 27. second scraper; 28. discharge pipe; 3. cleaning assembly; 31. water tank; 32. water pipe; 33. high-pressure nozzle. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1-4 The utility model provides a technical solution: a fermentation device with a removal mechanism such as Figure 1 and Figure 2 As shown, it includes a fermentation structure 1, and the fermentation structure 1 includes a fermentation tank 11. The motor on the fermentation tank 11 drives the stirring rod 12 to rotate and clean the inner wall of the fermentation tank 11 through the first scraper plate 13. The buffer support assembly 14 is fixed on the outer wall of the fermentation tank 11, wherein the buffer support assembly 14 includes a fixed block 141, and a support rod 142 is slidably connected in a slide groove provided on the fixed block 141. A first spring shaft 143 is fixed between the support rod 142 and the fixed block 141 and is used for buffering. A base 144 is fixed on the lower side of the support rod 142, and an electric telescopic rod 145 is embedded in the base 144. The lower side of the electric telescopic rod 145 is telescopically adjusted through a second spring shaft 146 to adjust the position of a universal roller 147;

[0024] Preferably, the stirring rod 12 is fixed to the connecting rod, and the first scraper plate 13 is always in contact with the inner wall of the fermentation tank 11 under the action of the elastic force of the first spring shaft 143 between the two connecting rods, so as to ensure the cleaning quality of the inner wall of the fermentation tank 11 and ensure that the fermentation liquid is discharged completely;

[0025] Specifically, the buffer support assembly 14 is provided with three groups, and the three groups of buffer support assemblies 14 are symmetrically arranged about the central axis of the fermentation tank 11. Two groups of first spring shafts 143 are fixed on the support rod 142, and the two groups of first spring shafts 143 are symmetrically arranged about the central axis of the support rod 142. When the support rod 142 slides up and down, the first spring shaft 143 in the sliding of the fixed block 141 plays a buffering role;

[0026] In the above scheme, the motor on the fermentation tank 11 drives the stirring rod 12 to rotate, and the stirring rod 12 rotates to self-clean the inner wall of the fermentation tank 11 through the first scraper plate 13. With the assistance of the electric telescopic rod 145 in the base 144, the universal roller 147 on the second spring shaft 146 is moved downward and fits with the ground. At the same time, the base 144 is separated from the ground, and the fermentation tank 11 is pushed manually to move the entire device, thereby increasing practicality.

[0027] like Figure 1 , Figure 3 and Figure 4 As shown, the lower side of the fermentation structure 1 is threadedly sealed and connected to the filtering and impurity removal component 2 and is used for filtering treatment. The filtering and impurity removal component 2 includes a filter box 21. The motor on the filter box 21 drives the rotating rod 22 to rotate. The rotating rod 22 penetrates the filter screen 23. A fixing ring 25 is fixed on the rotating rod 22. The second scraper plate 27 is fixed on the fixing ring 25 through a connecting rod 26. The filter box 21 penetrates the discharge pipe 28, wherein two groups of filter screens 23 are provided, and the two groups of filter screens 23 have different densities.

[0028] Preferably, the filter box 21 and the fermentation tank 11 are directly disassembled to facilitate later maintenance, cleaning and replacement. The two sets of filter screens 23 process impurities at the same time, and the impurities in the fermentation liquid are filtered more thoroughly.

[0029] In the above scheme, the motor on the lower side of the filter box 21 drives the rotating rod 22 to rotate, and the rotating rod 22 drives the second scraper plate 27 to automatically clean the filter screen 23 through the fixing ring 25 and the connecting rod 26. Impurities are discharged through the discharge port 24 and the discharge pipe 28, and the impurities are recovered and processed, which increases practicality and ensures the quality of the fermented liquid.

[0030] like Figure 1 As shown, the cleaning assembly 3 includes a water tank 31, which is connected to a high-pressure nozzle 33 through a water pipe 32, wherein the high-pressure nozzle 33 is provided with seven groups, and the seven groups of high-pressure nozzles 33 are evenly distributed on the upper inner wall of the fermentation tank 11;

[0031] Preferably, a booster pump is provided on the water delivery pipe 32, and the booster pump is a conventional

[0032] In the above scheme, the clean water in the water tank 31 is pressurized with the assistance of the booster pump on the water pipe 32, and the pressurized clean water enters the high-pressure nozzle 33 through the water pipe 32. Seven groups of high-pressure nozzles 33 simultaneously perform high-pressure flushing on the fermentation tank 11 to ensure the cleaning quality of the fermentation tank 11. The fermentation tank 11 is embedded with an electric heating wire to directly dry the inside of the fermentation tank 11. An ultraviolet sterilization lamp is embedded on the upper side of the inside of the fermentation tank 11 to directly sterilize the inside.

[0033] Working principle: When using the fermentation device with impurity removal mechanism, the external power supply is turned on, the fermentation tank 11 is moved by the buffer support component 14, the fermentation liquid is filtered and impurities are removed with the assistance of the filtering and impurity removal component 2, and the interior of the fermentation tank 11 is automatically cleaned by the cleaning component 3.

[0034] The directions or positional relationships indicated by terms such as "center", "longitudinal", "lateral", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" are based on the directions or positional relationships shown in the accompanying drawings. They are merely simplified descriptions for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the protection content of the present invention.

[0035] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. A fermentation device with an impurity removal mechanism, comprising a fermentation structure (1), wherein the lower side of the fermentation structure (1) is threadedly sealed and connected to a filtering and impurity removal component (2) for filtering treatment, and the upper side of the fermentation structure (1) is connected to a cleaning component (3) for cleaning treatment, characterized in that: The fermentation structure (1) comprises a fermentation tank (11), wherein a motor on the fermentation tank (11) drives a stirring rod (12) to rotate and clean the inner wall of the fermentation tank (11) through a first scraper plate (13), and a buffer support assembly (14) is fixed on the outer wall of the fermentation tank (11); The buffer support assembly (14) comprises a fixed block (141), a support rod (142) slidably connected in a slide groove provided on the fixed block (141), a first spring shaft (143) fixed between the support rod (142) and the fixed block (141) and used for buffering, a base (144) fixed at the lower side of the support rod (142), an electric telescopic rod (145) embedded in the base (144), and the lower side of the electric telescopic rod (145) telescopically adjusts the position of a universal roller (147) through a second spring shaft (146).

2. A fermentation device with an impurity removal mechanism according to claim 1, characterized in that: The filtering and impurity removal component (2) comprises a filter box (21), a motor on the filter box (21) drives a rotating rod (22) to rotate, the rotating rod (22) penetrates a filter screen (23), a fixing ring (25) is fixed on the rotating rod (22), a second scraper plate (27) is fixed on the fixing ring (25) via a connecting rod (26), and a discharge pipe (28) penetrates the filter box (21).

3. A fermentation device with an impurity removal mechanism according to claim 2, characterized in that: The filter screens (23) are provided in two groups, and the two groups of filter screens (23) have different densities.

4. A fermentation device with an impurity removal mechanism according to claim 1, characterized in that: The cleaning assembly (3) comprises a water tank (31), and the water tank (31) is connected to a high-pressure nozzle (33) via a water pipe (32).

5. A fermentation device with an impurity removal mechanism according to claim 4, characterized in that: The high-pressure nozzles (33) are provided in seven groups, and the seven groups of high-pressure nozzles (33) are distributed at equal distances on the upper inner wall of the fermentation tank (11).

Citation Information

Patent Citations

  • Fermentation device for microbial fermentation

    CN219950990U

Cited By

  • Grain fermentation device and method based on probiotics

    CN120699749A

  • Device and method for preparing antioxidant sodium erythorbate

    CN120775675A