Annealing device for automobile spring steel wire production

By designing an annealing device for automotive spring steel wires, uniform heating of the steel wire is achieved by using the design of the air drum and the rotor, the problem of uneven heating of the steel wire in the prior art is solved and the annealing effect is improved.

CN222499295UActive Publication Date: 2025-02-18TAICANG HAIZHEN METAL PROD CO LTD
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Patent Information

Application Number
CN202420935560.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-30
Publication Date
2025-02-18
Estimated Expiration
2034-04-30

AI Technical Summary

Technical Problem

During the heating process of existing automotive spring wire annealing devices, the spring wire is poorly heated uniform, resulting in poor annealing effect.

Method used

An annealing device for the production of automobile spring steel wire is designed. The hot air is introduced into the inner cavity of the air drum through the fan and the air inlet duct, and the multiple blower holes and blow nozzles on the rotor are blown toward the surface of the steel wire. During the heating process, the motor is driven. The drum rotates at a constant speed to achieve uniform heating of the spring wire.

Benefits of technology

Through the design of this device, uniform heating of spring steel wire is achieved, the annealing effect is improved, and the performance of steel wire is improved.

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Abstract

The utility model discloses an annealing device for automobile spring steel wire production, which comprises a box body, a transition pipe is fixedly arranged at one end of the box body, a heating component is fixedly arranged in an inner cavity of the box body, a fan is fixedly arranged on the bottom wall of the box body, an air inlet pipe is fixedly arranged on the fan, and an air outlet pipe is fixedly arranged on the air inlet pipe. The end, away from the draught fan, of the air inlet pipe is fixedly installed on the heating assembly, an air outlet pipe is fixedly installed on the draught fan, a soaking mechanism is arranged at the end, away from the draught fan, of the air outlet pipe and comprises an air barrel, and two installation rods are fixedly welded to the bottom side wall of the air barrel; and the bottom end of the mounting rod is fixedly mounted on the inner wall of the bottom side of the box body, a rotating cylinder is rotationally mounted in the middle of the air cylinder, a plurality of evenly-distributed air blowing holes are formed in the rotating cylinder, and air blowing nozzles are fixedly mounted on the air blowing holes. According to the utility model, the effect of uniformly heating the spring steel wire can be realized, so that the spring steel wire passing through the inner cavity of the drum is uniformly heated, and the annealing effect is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of automobile spring steel wire production, in particular to an annealing device for automobile spring steel wire production. Background Art

[0002] Automobile spring steel wire is a kind of steel wire used to make springs or steel wire profiles. The stress relief annealing process of spring steel wire is to eliminate the internal stress generated in the spring during the coiling process, ensure the stability of the outer diameter and number of turns when the spring is cut, reduce the degree of quenching and heating deformation, improve the performance of the spring steel wire or prepare for subsequent heat treatment.

[0003] In the prior art, an authorized patent with announcement number CN218521307U discloses a spring steel wire annealing production device, including a device body, a heat-saturating assembly including a heating coil, a fan, a duct and an air jet pipe is arranged inside the device body, a mounting plate is installed on the right side of the device body, and a transition duct including a baffle, an inner guide roller and an outer guide roller for slowing down the air flow speed is installed on the right side of the mounting plate. The heating coils are arranged in a circular array to make the temperature in the heat-saturating assembly uniform, and the hot air is transported to the air jet pipe through the fan through the U-shaped duct, and is guided out from several nozzles on the air jet pipe to be blown to the spring steel wire in the device body, so as to realize the recycling of heat energy, and the hot air is made to pass through the cross-distributed and overlapping areas of the baffle through the baffle to increase the distance of the hot air flow, and the multiple inner guide rollers and outer guide rollers make the spring steel wire as a whole "S"-shaped, so that the hot air is fully in contact with the spring steel wire and the heating is more uniform.

[0004] However, the above technical solution still has the following shortcomings when in use: the above device heats the spring steel wire by blowing the spring steel wire through a plurality of nozzles on the air jet pipe, which results in poor heating uniformity of the spring steel wire. The surface of the spring steel wire close to the nozzle is heated more than the surface far from the nozzle, resulting in poor annealing effect of the spring steel wire. In this regard, we propose an annealing device for automobile spring steel wire production to solve the above problems. Utility Model Content

[0005] The purpose of the utility model is to provide an annealing device for automobile spring steel wire production to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solution: an annealing device for automobile spring steel wire production, comprising:

[0007] A box body, a transition pipe is fixedly installed at one end of the box body, a heating assembly is fixedly installed at the position of the feed port in the inner cavity of the box body, a fan is fixedly installed on the bottom wall of the box body, an air inlet pipe is fixedly installed on the fan, the end of the air inlet pipe away from the fan is fixedly installed on the heating assembly, an air outlet pipe is fixedly installed on the fan, and a heat equalizing mechanism is arranged at the end of the air outlet pipe away from the fan, the heat equalizing mechanism comprises a wind tube, two mounting rods are fixedly welded on the bottom side wall of the wind tube, the bottom end of the mounting rods is fixedly installed on the inner wall of the bottom side of the box body, a rotating drum is rotatably installed in the middle of the wind tube, a plurality of evenly distributed blowing holes are opened on the rotating drum, a blowing nozzle is fixedly installed on the blowing hole, and a driving assembly is arranged on the box body.

[0008] Preferably, the driving assembly comprises a mounting ring and a driving motor, the mounting ring is fixedly mounted on one end of the rotating drum, and a driven bevel gear is fixedly mounted on the mounting ring.

[0009] Preferably, the drive motor is fixedly mounted on the top wall of the box body, the output end of the drive motor is transmission-connected with a rotating rod, the rotating rod is rotatably mounted on the top wall of the box body, a driving bevel gear is fixedly mounted on the bottom end of the rotating rod, and the driving bevel gear is meshingly connected with the driven bevel gear.

[0010] Preferably, a three-way valve is fixedly installed at the end of the air outlet pipe, two air guide pipes are fixedly installed on the three-way valve, and one end of the two air guide pipes away from the three-way valve is fixedly installed on the side wall of the air duct.

[0011] Preferably, a heat-insulating layer is provided on the inner wall of the box, and a pressure relief valve is fixedly mounted on the top wall of the box.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] When the utility model is in use, when heating the steel wire, the hot air generated by the heating component can be blown into the inner cavity of the wind tube through the air outlet pipe, the three-way valve and the two conduits through the arranged fan and the air inlet pipe, and then blown to the surface of the steel wire through the multiple blowing holes and the blowing nozzles on the rotating drum, so as to achieve the heating of the spring steel wire. During the heating process, the driving motor is started, and the driving motor drives the active bevel gear to rotate through the rotating rod, and the active bevel gear can drive the mounting ring to rotate through the meshing connection with the driven bevel gear, and when the mounting ring rotates, it drives the rotating drum to rotate at a uniform speed on the wind tube, so as to achieve the effect of uniform heating of the spring steel wire, so that the spring steel wire passing through the inner cavity of the rotating drum is uniformly heated, and the annealing effect is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a three-dimensional structural schematic diagram of an annealing device for automobile spring steel wire production proposed by the utility model;

[0015] Figure 2 This is a front view of the cross-section of a box in an annealing device for automobile spring steel wire production proposed by the utility model;

[0016] Figure 3 This is a cross-sectional front view of the structure of the connection between the air cylinder and the rotating cylinder in an annealing device for automobile spring steel wire production proposed by the utility model;

[0017] Figure 4 The utility model discloses a side structural diagram of the connection between the air cylinder and the rotating cylinder in an annealing device for producing automobile spring steel wire.

[0018] In the figure: 1. box body; 2. transition pipe; 3. heating component; 4. fan; 5. air inlet pipe; 6. air outlet pipe; 7. heat equalization mechanism; 8. air cylinder; 9. mounting rod; 10. rotating drum; 11. blowing hole; 12. blowing nozzle; 13. mounting ring; 14. driven bevel gear; 15. driving motor; 16. rotating rod; 17. driving bevel gear; 18. three-way valve; 19. air guide pipe; 20. insulation layer; 21. pressure relief valve. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] See also Figure 1-4 The utility model provides a technical solution: an annealing device for automobile spring steel wire production, comprising:

[0021] A box body 1 is provided with a transition pipe 2 fixedly mounted at one end of the box body 1, a heating assembly 3 is fixedly mounted at the position of the feed port in the inner cavity of the box body 1, a fan 4 is fixedly mounted on the bottom wall of the box body 1, an air inlet pipe 5 is fixedly mounted on the fan 4, and the end of the air inlet pipe 5 away from the fan 4 is fixedly mounted on the heating assembly 3, an air outlet pipe 6 is fixedly mounted on the fan 4, and a heat equalizing mechanism 7 is arranged at the end of the air outlet pipe 6 away from the fan 4, the heat equalizing mechanism 7 comprises a wind tube 8, two mounting rods 9 are fixedly welded on the bottom side wall of the wind tube 8, the bottom end of the mounting rod 9 is fixedly mounted on the inner wall of the bottom side of the box body 1, a rotating drum 10 is rotatably mounted in the middle part of the wind tube 8, a plurality of evenly distributed blowing holes 11 are opened on the rotating drum 10, a blowing nozzle 12 is fixedly mounted on the blowing hole 11, and a driving assembly is arranged on the box body 1.

[0022] The driving assembly includes a mounting ring 13 and a driving motor 15 . The mounting ring 13 is fixedly mounted on one end of the drum 10 , and a driven bevel gear 14 is fixedly mounted on the mounting ring 13 .

[0023] The driving motor 15 is fixedly mounted on the top wall of the box body 1, and the output end of the driving motor 15 is transmission-connected with a rotating rod 16, and the rotating rod 16 is rotatably mounted on the top wall of the box body 1. An active bevel gear 17 is fixedly mounted on the bottom end of the rotating rod 16, and the active bevel gear 17 is meshingly connected with the driven bevel gear 14. After the driving motor 15 is started, the active bevel gear 17 can be driven to rotate through the rotating rod 16, and the active bevel gear 17 can drive the mounting ring 13 to rotate through the meshing connection with the driven bevel gear 14. When the mounting ring 13 rotates, the rotating drum 10 is driven to rotate at a uniform speed on the wind tube 8, thereby achieving the effect of driving the rotating drum 10.

[0024] A three-way valve 18 is fixedly installed at the end of the air outlet pipe 6, and two air guide pipes 19 are fixedly installed on the three-way valve 18. The ends of the two air guide pipes 19 away from the three-way valve 18 are fixedly installed on the side wall of the wind tube 8. The air guide pipes 19 are used to guide hot air into the inner cavity of the wind tube 8.

[0025] A heat-insulating layer 20 is provided on the inner wall of the box body 1 , and a pressure relief valve 21 is fixedly installed on the top wall of the box body 1 . The heat-insulating layer 20 can improve the heat-insulating effect of the box body 1 and reduce the heat loss. The pressure relief valve 21 is convenient for relieving the pressure inside the box body 1 .

[0026] Working principle: When the utility model is in use, when heating the steel wire, the hot air generated by the heating component 3 can be blown into the inner cavity of the wind tube 8 through the air outlet pipe 6, the three-way valve 18 and the two conduits 19 through the arranged fan 4 and the air inlet pipe 5, and blown to the surface of the steel wire through the multiple blowing holes 11 and the blowing nozzle 12 on the rotating drum 10, so as to achieve the heating of the spring steel wire. During the heating process, the driving motor 15 is started, and the driving motor 15 drives the active bevel gear 17 to rotate through the rotating rod 16. The active bevel gear 17 can drive the mounting ring 13 to rotate through the meshing connection with the driven bevel gear 14. When the mounting ring 13 rotates, it drives the rotating drum 10 to rotate at a uniform speed on the wind tube 8, so as to achieve the effect of uniform heating of the spring steel wire, so that the spring steel wire passing through the inner cavity of the rotating drum 10 is evenly heated, thereby improving the annealing effect.

[0027] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0028] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An annealing device for automobile spring steel wire production, characterized in that: include: A box body (1), a transition pipe (2) is fixedly mounted on one end of the box body (1), a heating component (3) is fixedly mounted in the inner cavity of the box body (1) at the position of the feed inlet, a fan (4) is fixedly mounted on the bottom wall of the box body (1), an air inlet pipe (5) is fixedly mounted on the fan (4), an end of the air inlet pipe (5) away from the fan (4) is fixedly mounted on the heating component (3), an air outlet pipe (6) is fixedly mounted on the fan (4), and an end of the air outlet pipe (6) away from the fan (4) is fixedly mounted on the heating component (3). A heat equalizing mechanism (7) is provided at one end, the heat equalizing mechanism (7) comprises a wind tube (8), two mounting rods (9) are fixedly welded on the bottom side wall of the wind tube (8), the bottom ends of the mounting rods (9) are fixedly mounted on the bottom inner wall of the box body (1), a rotating drum (10) is rotatably mounted in the middle of the wind tube (8), a plurality of evenly distributed blowing holes (11) are opened on the rotating drum (10), a blowing nozzle (12) is fixedly mounted on the blowing hole (11), and a driving assembly is provided on the box body (1).

2. The annealing device for automobile spring steel wire production according to claim 1, characterized in that: The driving assembly comprises a mounting ring (13) and a driving motor (15); the mounting ring (13) is fixedly mounted on one end of the rotating drum (10); and a driven bevel gear (14) is fixedly mounted on the mounting ring (13).

3. The annealing device for automobile spring steel wire production according to claim 2, characterized in that: The driving motor (15) is fixedly mounted on the top wall of the box body (1); the output end of the driving motor (15) is drivingly connected to a rotating rod (16); the rotating rod (16) is rotatably mounted on the top wall of the box body (1); a driving bevel gear (17) is fixedly mounted on the bottom end of the rotating rod (16); the driving bevel gear (17) is meshingly connected to the driven bevel gear (14).

4. The annealing device for automobile spring steel wire production according to claim 1, characterized in that: A three-way valve (18) is fixedly mounted at the end of the air outlet pipe (6), two air guide pipes (19) are fixedly mounted on the three-way valve (18), and one end of the two air guide pipes (19) away from the three-way valve (18) is fixedly mounted on the side wall of the air cylinder (8).

5. The annealing device for automobile spring steel wire production according to claim 1, characterized in that: A heat-insulating layer (20) is provided on the inner wall of the box body (1), and a pressure relief valve (21) is fixedly mounted on the top wall of the box body (1).

Citation Information

Patent Citations

  • Spring steel wire annealing production device

    CN218521307U