Bolt pickling device

By designing a bolt pickling device with rotatable cleaning cylinder and rocker drive, centrifugal water-swing technology quickly removes residual pickling liquid on the bolt, the problem of long time for bolts in the prior art is solved, and the improvement of improved The pickling operation efficiency is achieved.

CN222499383UActive Publication Date: 2025-02-18CHENGDU XINGHONG STANDARD PARTS IND CO LTD
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Patent Information

Application Number
CN202420443059.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-07
Publication Date
2025-02-18
Estimated Expiration
2034-03-07

AI Technical Summary

Technical Problem

After the existing bolt pickling device is completed, sticky pickling liquid remains on the bolts, which takes a long time to remove, which wastes time and affects the working efficiency.

Method used

A bolt pickling device is designed, including a pickling tank, a top cover and a rotatable cleaning cylinder. The cleaning cylinder is driven by a rocker to rotate in the empty space in the upper half of the pickling tank, and the bolts are quickly removed by centrifugal water-swinging technology. residual pickling solution.

Benefits of technology

It effectively shortens the bolt's water and drainage time, improves the efficiency of pickling operations, reduces the waste of pickling liquid and the risk of corrosion to other equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a bolt pickling device, which relates to the technical field of bolt pickling devices and comprises a cleaning cylinder, a rotating shaft is welded at the center of the left side wall of the cleaning cylinder, a square slider is rotatably sleeved at the left end of the rotating shaft, and the left end part of the rotating shaft and the square slider are in sliding fit with a convex chute; a lifting shaft is upwards welded on the square sliding block, penetrates through the top cover, protrudes upwards and is used for sliding up and down to drive the cleaning cylinder; a rocker is slidably mounted on the upper half portion of the left side wall of the pickling tank through pushing of a spring and can rotate freely, and when the cleaning barrel slides upwards to drain water, the head end of the rocker is in inserted transmission with the left end of the rotating shaft. The cleaning barrel can be driven to rotate at a high speed through rotation of the rocker, centrifugal water throwing is carried out on the bolts in the cleaning barrel, residual pickling liquid on the bolts is rapidly removed, and compared with the prior art, water draining and draining time of the bolts can be effectively shortened, and pickling operation efficiency can be indirectly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of bolt pickling devices, in particular to a bolt pickling device. Background Art

[0002] After the bolts are rusted on the surface, they need to be derusted. Pickling is a commonly used method for bolt surface treatment. Specifically, acid solution is used to remove the oxide scale and rust on the steel surface. In the preparation process of the bolts, the surface quality obtained by pickling directly determines the subsequent process difficulty of the bolts. The pickling treatment of the bolts requires the use of special pickling equipment.

[0003] After the bolts are extracted after pickling in the existing bolt pickling device, sticky pickling liquid will remain on the bolts. Generally, it takes a long time to drain water inside the pickling device to remove most of the pickling liquid, which wastes a lot of time and affects the efficiency of the pickling operation. If the screws are extracted without draining water, first, the pickling liquid will drip and be wasted, and second, the pickling liquid will drip and corrode other equipment or tools. Utility Model Content

[0004] In view of this, the utility model provides a bolt pickling device to solve the problem that after the bolts are extracted after pickling, sticky pickling liquid will remain on the bolts. Generally, it takes a long time to drain water inside the pickling device to remove most of the pickling liquid, which wastes a lot of time and affects the efficiency of the pickling operation.

[0005] The technical solution proposed by the utility model is: a bolt pickling device, specifically comprising a pickling tank and a top cover, wherein the top cover is provided on the top opening of the pickling tank;

[0006] Two L-shaped track plates are symmetrically welded on the inner side of the left side wall of the pickling tank, and a convex slide groove is formed between the two L-shaped track plates; a horizontally arranged and rotatable cleaning cylinder is slidably installed inside the pickling tank, a filter screen for passing the pickling liquid is arranged on the outer wall of the cleaning cylinder, and the cleaning cylinder is used to hold the bolts to be cleaned;

[0007] A rotating shaft is welded at the center of the left side wall of the cleaning cylinder, and a square slider is rotatably mounted on the left end of the rotating shaft. The left end of the rotating shaft and the square slider are slidably matched with the convex sliding groove; a lifting shaft is welded upward on the square slider, and the lifting shaft passes through the top cover and protrudes upward to slide and drive the cleaning cylinder up and down;

[0008] A rocker is installed on the upper half of the left side wall of the pickling tank through a spring push and sliding, the rocker can rotate freely, and the head end of the rocker is a hexagonal structure. When the cleaning cylinder slides upward to drain water, the head end of the rocker is plugged and driven with the left end of the rotating shaft.

[0009] Furthermore, a U-shaped frame is welded to the bottom of the top cover, and the top cover is slidably matched with the top opening part of the pickling tank through the frame, and four tightening bolts are symmetrically penetrated and screwed on the front and rear side plates of the pickling tank.

[0010] Furthermore, a U-shaped slot is provided in the middle of the left end of the top cover.

[0011] Furthermore, a U-shaped block is welded to the top of the lifting shaft, and a handle is welded to the top of the U-shaped block, and the U-shaped slot is plug-in-matched with the U-shaped block. The U-shaped slot can ensure that the lifting shaft can slide up and down normally when the top cover blocks the pickling tank, and the U-shaped slot can block the U-shaped block when the U-shaped block is plug-in-matched to ensure the complete sealing of the top cover.

[0012] Furthermore, a cylinder cover is provided on the right end opening of the cleaning cylinder and is locked by screws.

[0013] Furthermore, a U-shaped mounting frame is welded on the left side wall of the pickling tank, and the rocker arm is pushed by a spring to slide through the middle part of the U-shaped mounting frame.

[0014] Furthermore, a drain pipe with a valve is welded to the bottom of the right side wall of the pickling tank.

[0015] The utility model provides a bolt pickling device, which has the following beneficial effects:

[0016] After the pickling is completed, the utility model slides the cleaning cylinder upward to drain water, and the head end part of the rocker is plugged into the left end of the rotating shaft for transmission, which can keep the cleaning cylinder plugged in the vacant space in the upper half of the pickling tank, and the rocker can be rotatably driven to drive the cleaning cylinder to rotate at a higher speed, and centrifugal water is thrown off the bolts inside it, so that the residual pickling liquid on the bolts is removed more quickly. Compared with the prior art, the draining and draining time of the bolts can be effectively shortened, which helps to indirectly improve the efficiency of the pickling operation.

[0017] In addition, the U-shaped card slot and the U-shaped card block are plugged in together, and the U-shaped card slot can ensure that the lifting shaft can slide up and down normally when the top cover blocks the pickling tank. When the U-shaped card slot and the U-shaped card block are plugged in together, the U-shaped card block can be blocked to ensure the complete sealing of the top cover.

[0018] In addition, a support ring is welded on the head end of the rocker, and the spring on the rocker can push the support ring to block the through hole of the rocker on the left side wall of the pickling tank, thereby sealing the through hole and preventing the through hole from being directly exposed and opening to cause a large amount of liquid leakage. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solution of the embodiment of the utility model, the drawings of the embodiment will be briefly introduced below.

[0020] The drawings described below only relate to some embodiments of the present invention, but are not intended to limit the present invention.

[0021] In the attached picture:

[0022] Figure 1 The overall left side structural diagram of the utility model is shown;

[0023] Figure 2 The overall right side structural schematic diagram of the utility model is shown;

[0024] Figure 3 A schematic diagram of the inner side structure of a half-section pickling tank of the utility model is shown;

[0025] Figure 4 The schematic diagram of the inner structure of the pickling tank of the utility model is shown;

[0026] Figure 5 The schematic diagram of the cleaning cylinder structure of the utility model is shown;

[0027] Figure 6 The schematic diagram of the cylinder cover structure of the utility model is shown;

[0028] Reference numerals list

[0029] 1. Pickling tank; 101. L-shaped mounting frame; 102. Rocker; 103. L-shaped track plate;

[0030] 2. Top cover; 201. Tightening bolt; 202. U-shaped slot;

[0031] 3. Cleaning cylinder; 301. Rotating shaft; 302. Square slider; 303. Lifting shaft; 304. U-shaped block; 305. Handle; 306. Cylinder cover. DETAILED DESCRIPTION

[0032] In order to make the purpose, technical solution and advantages of the utility model clearer, the technical solution of the utility model will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the described embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0033] Example 1, please refer to Figures 1 to 6 :

[0034] This embodiment provides a bolt pickling device, comprising a pickling tank 1 and a top cover 2, wherein the top cover 2 is provided on the top opening of the pickling tank 1; two L-shaped track plates 103 are symmetrically welded on the inner side of the left side wall of the pickling tank 1, and a convex slide groove is formed between the two L-shaped track plates 103; a horizontally arranged and rotatable cleaning cylinder 3 is slidably installed inside the pickling tank 1, a filter screen for passing the pickling liquid is provided on the outer wall of the cleaning cylinder 3, and the cleaning cylinder 3 is used to hold the bolts to be cleaned, and the water level inside the pickling tank 1 is above the cleaning cylinder 3;

[0035] A rotating shaft 301 is welded at the center of the left side wall of the cleaning cylinder 3. A square slider 302 is rotatably mounted on the left end of the rotating shaft 301. The left end of the rotating shaft 301 and the square slider 302 are slidably matched with the convex slide groove. A lifting shaft 303 is welded upward on the square slider 302. The lifting shaft 303 passes through the top cover 2 and protrudes upward to drive the cleaning cylinder 3 to slide up and down, so as to load and unload the cleaning cylinder 3 inside the pickling tank 1.

[0036] A rocker 102 is installed on the upper half of the left side wall of the pickling tank 1 through a spring push-pushing slide. The rocker 102 can rotate freely, and the head end of the rocker 102 is a hexagonal structure. When the cleaning cylinder 3 slides upward to drain water after pickling is completed, the head end of the rocker 102 is plugged and driven with the left end of the rotating shaft 301, which can keep the cleaning cylinder 3 plugged in the vacant space in the upper half of the pickling tank 1, and the rocker 102 can be rotatably driven to drive the cleaning cylinder 3 to rotate at a higher speed, and the bolts inside it are centrifugally drained, so that the residual pickling liquid on the bolts can be removed more quickly. Compared with the prior art, the draining and draining time of the bolts can be effectively shortened, which helps to indirectly improve the efficiency of the pickling operation;

[0037] When the cleaning cylinder 3 is inserted and positioned in the upward sliding water-filled state by the rocker 102 , it is located above the pickling liquid level inside the pickling tank 1 .

[0038] Specifically, a U-shaped frame is welded to the bottom of the top cover 2, and the top cover 2 is slidably matched with the top opening part of the pickling tank 1 through the frame, and four tightening bolts 201 are symmetrically penetrated and screwed on the front and rear side plates of the pickling tank 1, and the four tightening bolts 201 are used to fix the top cover 2 to the top opening of the upper pickling tank 1.

[0039] Specifically, a U-shaped slot 202 is provided at the middle of the left end of the top cover 2 .

[0040] Specifically, a U-shaped block 304 is welded to the top of the lifting shaft 303, and a handle 305 is welded to the top of the U-shaped block 304, and the U-shaped slot 202 is plugged into the U-shaped block 304. The U-shaped slot 202 can ensure that the lifting shaft 303 can slide up and down normally when the top cover 2 blocks the pickling tank 1. When the U-shaped slot 202 is plugged into the U-shaped block 304, the U-shaped block 304 can be blocked to ensure the complete sealing of the top cover 2.

[0041] Specifically, a cylinder cover 306 is provided on the right end opening of the cleaning cylinder 3 and is locked and covered by screws. The cylinder cover 306 can be opened to load and unload bolts in the cleaning cylinder 3 .

[0042] On the basis of Example 1, a U-shaped mounting frame 101 is welded on the left side wall of the pickling tank 1 in Example 2, and the rocker arm 102 is pushed by a spring to slide through the middle part of the U-shaped mounting frame 101. A support ring is welded on the head end of the rocker arm 102. The spring on the rocker arm 102 can push the support ring to block the through hole of the rocker arm 102 on the left side wall of the pickling tank 1, thereby sealing the through hole.

[0043] Specifically, a drain pipe with a valve is welded to the bottom of the right side wall of the pickling tank 1 .

[0044] The working principle of this embodiment is as follows: the cleaning cylinder 3 is used to hold the bolts to be cleaned. When in use, the cleaning cylinder 3 slides down into the pickling tank 1, and the water level inside the pickling tank 1 is above the cleaning cylinder 3;

[0045] The lifting shaft 303 protrudes upward through the top cover 2 and is used to slide and drive the cleaning cylinder 3 up and down, and the cleaning cylinder 3 is loaded and unloaded inside the pickling tank 1. After the pickling is completed, when the cleaning cylinder 3 is slid upward to drain water, the head end of the rocker 102 is plugged and driven with the left end of the rotating shaft 301, and the cleaning cylinder 3 is plugged and maintained in the vacant space in the upper half of the pickling tank 1, and the rocker 102 can be rotatably driven to drive the cleaning cylinder 3 to rotate at a higher speed, and the bolts inside it are centrifugally drained, so that the residual pickling liquid on the bolts is removed relatively quickly;

[0046] When the cleaning cylinder 3 is inserted and positioned in the upper sliding water state by the rocker 102, it is located above the pickling liquid level inside the pickling tank 1, and the cylinder cover 306 can be opened to load and unload bolts inside the cleaning cylinder 3.

[0047] In this article, there are a few points to note:

[0048] 1. The drawings of the embodiments of the present utility model only relate to the structures related to the embodiments of the present utility model, and other structures may refer to the usual designs.

[0049] 2. In the absence of conflict, the embodiments of the present invention and the features therein may be combined with each other to obtain new embodiments.

[0050] The above are only specific implementations of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed by the present invention, which should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.

Claims

1. A bolt pickling device, comprising: A pickling tank (1) and a top cover (2), wherein the top opening of the pickling tank (1) is blocked with a top cover (2); The invention is characterized in that two L-shaped track plates (103) are symmetrically welded on the inner side of the left side wall of the pickling tank (1), and a convex slide groove is formed between the two L-shaped track plates (103); a horizontally arranged and rotatable cleaning cylinder (3) is slidably installed inside the pickling tank (1), and a filter screen for passing the pickling liquid is arranged on the outer wall of the cleaning cylinder (3); A rotating shaft (301) is welded at the center of the left side wall of the cleaning cylinder (3); a square slider (302) is rotatably mounted on the left end of the rotating shaft (301); the left end of the rotating shaft (301) and the square slider (302) are slidably matched with the convex sliding groove; a lifting shaft (303) is welded upward on the square slider (302); the lifting shaft (303) passes through the top cover (2) and protrudes upward to drive the cleaning cylinder (3) to slide up and down; A rocker (102) is slidably mounted on the upper half of the left side wall of the pickling tank (1) through a spring push, and when the cleaning cylinder (3) slides upward to collect water, the head end of the rocker (102) is plugged into the left end of the rotating shaft (301) for transmission.

2. The bolt pickling device according to claim 1, characterized in that: A surrounding frame is welded to the bottom of the top cover (2), and the top cover (2) is slidably matched with the top opening of the pickling tank (1) through the surrounding frame, and four tightening bolts (201) are symmetrically penetrated and screwed on the front and rear side plates of the pickling tank (1).

3. The bolt pickling device according to claim 1 or 2, characterized in that: A U-shaped slot (202) is provided at the middle of the left end of the top cover (2).

4. The bolt pickling device according to claim 3, characterized in that: A U-shaped clamping block (304) is welded to the top of the lifting shaft (303), a handle (305) is welded to the top of the U-shaped clamping block (304), and the U-shaped clamping groove (202) is plug-fitted with the U-shaped clamping block (304).

5. The bolt pickling device according to claim 1, characterized in that: The right end opening of the cleaning cylinder (3) is covered with a cylinder cover (306) which is locked by screws.

6. The bolt pickling device according to claim 1, characterized in that: A U-shaped mounting frame (101) is welded on the left side wall of the pickling tank (1), and the rocker (102) is pushed by a spring to penetrate and slide with the middle part of the U-shaped mounting frame (101).

7. The bolt pickling device according to claim 1, characterized in that: A liquid discharge pipe with a valve is welded to the bottom of the right side wall of the pickling tank (1).