Shaping equipment for production of retro satin fabric

By designing a retro satin fabric shaping device including stretching components, conveying components and guide rollers, the problems of low shaping efficiency and debris on the fabric surface are solved, and efficient shaping and high-quality cleanliness of the fabric are achieved.

CN222499725UActive Publication Date: 2025-02-18YIXING XINDONMAO TEXTILE TECH CO LTD
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Patent Information

Application Number
CN202421311437.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-11
Publication Date
2025-02-18
Estimated Expiration
2034-06-11

AI Technical Summary

Technical Problem

The existing retro satin fabric plastic shaping equipment has low shaping efficiency, and the surface of the fabric is prone to adhesion, affecting the plastic shaping quality and later use effect.

Method used

A shaping device including a stretching assembly, a conveying assembly and a guide roller is designed. The fabric is stretched and leveled through the stretching assembly, and the conveying assembly realizes the smooth transmission of the fabric. The guide roller combines the atomization spray head and the electric heating sleeve to match the fabric. Perform ironing, while using cleaning components and vacuum cleaners to remove debris from the surface of the fabric.

Benefits of technology

It improves the flatness and cleanliness of retro satin fabrics, enhances the efficiency and reliability of plastic shaping equipment, and ensures high-quality plastic shaping and post-use effects of the fabric.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses shaping equipment for producing retro satin fabric. The shaping equipment comprises a supporting seat, a stretching assembly, a conveying assembly and a guide roller, wherein the stretching assembly, the conveying assembly and the guide roller are arranged on the supporting seat; the stretching assembly comprises mounting seats arranged on the supporting seat, a driving roller rotationally clamped between the two mounting seats, a driven roller and a stretching motor which is arranged on the mounting seats and provides power for the driving roller; the conveying assembly comprises a vertical plate arranged on the supporting base, two clamping plates arranged on the side, close to the stretching assembly, of the vertical plate and two conveying rollers rotationally clamped between the two clamping plates in a one-to-one correspondence mode. According to the utility model, the vintage satin fabric can be stretched and leveled under the matching action of the stretching assembly, the conveying assembly and the guide roller, the surface flatness of the vintage satin fabric is improved, and the shaping effect and the cleanliness of the vintage satin fabric are improved by ironing and cleaning the surface of the vintage satin fabric; the later use effect of the retro satin fabric is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of cloth processing equipment, in particular to shaping equipment for producing retro satin fabrics. Background Art

[0002] Vintage satin fabric is a kind of fabric with complex weaving process. Its characteristic is that the warp yarn floats on the surface of the fabric. Therefore, combed yarn is usually used. There are thinner 60s and slightly heavier 30s. The weight is generally 100-200g / m 2 Combed fabric. Vintage satin fabric is the most unique product among pure cotton fabrics because of its lustrous and soft texture. It is often selected as the fabric for high-end trousers or windbreakers.

[0003] In the prior art, retro satin fabrics need to be shaped after knitting to maintain the flatness of the fabric. However, the traditional shaping method is mostly to pull up the two ends of the fabric and then flatten it with an iron. The flattening efficiency is slow and the flattening quality is not high. Moreover, the shaping equipment in the prior art can only shape the fabric. Thread ends, debris and other debris are still attached to the fabric. When the thread ends are subjected to heat pressure, depressions will occur on the surface of the fabric, affecting the shaping of the fabric and the subsequent use effect. Utility Model Content

[0004] In view of the above-mentioned technical problems, the utility model provides a shaping device for producing retro satin fabrics.

[0005] The technical solution of the utility model is: a shaping device for producing retro satin fabrics, comprising a support seat, a stretching assembly arranged on the upper end surface of the support seat, a transmission assembly and a guide roller;

[0006] The stretching assembly includes mounting seats arranged on both sides of the upper end surface of the support seat, an active roller rotatably clamped between the two mounting seats, a follower roller, and a stretching motor arranged on the mounting seats and providing power to the active roller;

[0007] The transmission component comprises a vertical plate arranged on the upper end surface of the support seat, two clamping plates arranged on one side of the vertical plate close to the stretching component, and two transmission rollers correspondingly rotatably clamped between the two clamping plates.

[0008] Furthermore, the follower roller is slidably engaged with the mounting seat, and both ends of the follower roller are sleeved with connecting pulleys; the upper end surface of the support seat and the positions corresponding to the two connecting pulleys are slidably engaged with tensioning pulleys through the sliding seat, and a tensioning belt is arranged between the tensioning pulley and the connecting pulley; the sliding seat is slidably engaged with the support seat through the sliding rod, and one end of the sliding rod close to the follower roller is sleeved with a compression spring that abuts against the sliding seat;

[0009] Description: The sliding seat is away from the follower roller under the action of the compression spring, and because the tension pulley and the connecting pulley are connected by a tensioning belt, the follower roller slides on the mounting seat and approaches the active roller, increasing the pressure of the follower roller on the vintage satin fabric, thereby improving the reliability of the stretching assembly.

[0010] Furthermore, a water tank is provided inside the support seat, an atomizing nozzle is provided on the side wall of the vertical plate and below the conveying roller, the atomizing nozzle is connected to the water tank through a conduit, and a pressure pump is provided at the connection; an electric heating sleeve is provided on the outer sleeve of the guide roller;

[0011] Description: Use a pressure pump to spray the clean water in the water tank onto the surface of the retro satin fabric through an atomizing nozzle. When the retro satin fabric passes through the guide roller, it is heated by the electric heating sleeve to achieve the effect of ironing the fabric and improve the flatness of the retro satin fabric.

[0012] Furthermore, it also includes a cleaning assembly arranged on the vertical plate and located above the atomizing nozzle; the cleaning assembly includes a collecting net box arranged on the vertical plate and an annular sleeve arranged on the side wall of the collecting net box; cleaning scrapers are arranged on both sides of the annular sleeve, and a dust suction pipe connected to the collecting net box is arranged inside the annular sleeve; a dust collector is arranged inside the support seat, and the dust collector is connected to the collecting net box through a conduit;

[0013] Description: When the vintage satin fabric passes through the annular sleeve, the debris and other debris on its surface are removed by the cleaning scraper, and the debris inside the annular sleeve is sucked into the collection box through the vacuum tube by a vacuum cleaner for collection, which improves the surface cleanliness of the vintage satin fabric and the subsequent use effect.

[0014] The working principle of the utility model is:

[0015] When in use, the end of the vintage satin fabric is passed through two conveying rollers and a guide roller in turn, and then the end of the vintage satin fabric is clamped between the active roller and the follower roller. The sliding seat is moved away from the follower roller under the action of the compression spring, and because the tensioning pulley and the connecting pulley are connected by a tensioning belt, the follower roller slides on the mounting seat and approaches the active roller; the stretching motor is turned on, and the active roller is driven to rotate by the stretching motor, and the vintage satin fabric is stretched and flattened after passing through the active roller and the follower roller; a pressure pump is used to spray clean water in the water tank onto the surface of the vintage satin fabric through an atomizing nozzle, and when the vintage satin fabric passes through the guide roller, it is heated by the electric heating sleeve to achieve the effect of ironing the fabric; when the vintage satin fabric passes through the annular sleeve, and debris and other debris on the surface are removed by the cleaning scraper, a vacuum cleaner is used to suck the debris inside the annular sleeve through the vacuum pipe into the collection box for collection.

[0016] Compared with the prior art, the beneficial effects of the present invention are embodied in the following aspects:

[0017] First, the utility model has a reasonable structural design. The cooperation of the stretching component, the transmission component and the guide roller can stretch and flatten the retro satin fabric, thereby improving the surface flatness of the retro satin fabric and improving the later use effect of the retro satin fabric.

[0018] Second, the utility model sprays clean water onto the surface of the retro satin fabric through an atomizing nozzle, and then uses an electric heating sleeve to roll and heat the retro satin fabric, thereby achieving the effect of ironing the fabric and improving the shaping effect of the retro satin fabric;

[0019] Third, the utility model uses a cleaning scraper to clean up debris and floating debris on the retro satin fabric, and uses a vacuum cleaner to suck the cleaned debris into the collection box for collection, thereby improving the cleanliness of the retro satin fabric. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a longitudinal section view of the utility model;

[0021] Figure 2 It is the front view of the utility model;

[0022] Figure 3 It is a top view of the utility model;

[0023] Figure 4 It is a schematic diagram of the connection between the annular sleeve and the collection net box of the utility model;

[0024] Among them, 1-support seat, 10-cover body, 11-cover plate, 2-stretching component, 20-mounting seat, 21-active roller, 22-following roller, 220-connecting pulley, 23-stretching motor, 24-tensioning pulley, 240-sliding seat, 241-sliding rod, 242-compression spring, 3-transmission component, 30-vertical plate, 31-positioning plate, 32-transmission roller, 4-guide roller, 5-water tank, 50-atomizing nozzle, 51-pressure pump, 52-electric heating sleeve, 6-cleaning component, 60-collecting net box, 61-annular sleeve, 62-cleaning scraper, 63-dust suction pipe, 64-vacuum cleaner. DETAILED DESCRIPTION

[0025] Example 1

[0026] like Figure 1 The shaping device for producing retro satin fabrics shown in the figure comprises a support base 1, a stretching assembly 2 arranged at the tail end of the upper end surface of the support base 1, and a conveying assembly 3 arranged at the front end of the upper end surface of the support base 1; a guide roller 4 is arranged on the upper end surface of the support base 1 and between the stretching assembly 2 and the conveying assembly 3;

[0027] like Figure 1 , 2As shown in 3, the stretching assembly 2 includes a mounting seat 20 arranged on both sides of the upper end surface of the support seat 1, an active roller 21 rotatably clamped between the two mounting seats 20, a follower roller 22 rotatably clamped between the two mounting seats 20 and located above the active roller 21, and a stretching motor 23 arranged on one of the mounting seats 20 and providing power to the active roller 21; the follower roller 22 is slidably clamped with the mounting seat 20, and both ends of the follower roller 22 are sleeved with connecting pulleys 220; the upper end surface of the support seat 1 and the positions corresponding to the two connecting pulleys 220 are slidably clamped with a tensioning pulley 24 through a sliding seat 240, and a tensioning belt is arranged between the tensioning pulley 24 and the connecting pulley 220; the sliding seat 240 is slidably clamped with the support seat 1 through a sliding rod 241, and the end of the sliding rod 241 close to the follower roller 22 is sleeved with a compression spring 242 that abuts against the sliding seat 240;

[0028] like Figure 1 , 3 As shown, the conveying assembly 3 includes a vertical plate 30 arranged at the front end of the upper end face of the support seat 1, two clamping plates 31 arranged on the side of the vertical plate 30 close to the stretching assembly 2, and a conveying roller 32 rotatably clamped between the two clamping plates 31; two conveying rollers 32 are provided, and the two conveying rollers 32 are arranged horizontally and side by side. Both conveying rollers 32 are slidably clamped with the clamping plates 31, and damping springs are provided at the connection points;

[0029] In this embodiment, the setting of the tension pulley 24 can make the follower roller 22 always close to the active roller 21, thereby improving the stretching effect of the vintage satin fabric of the active roller 21 and the operating reliability of the equipment.

[0030] Example 2

[0031] The difference between this embodiment and embodiment 1 is that:

[0032] like Figure 1 As shown, a water tank 5 is provided inside the support seat 1, an atomizing nozzle 50 is provided on the side wall of the vertical plate 30 and below the conveying roller 32, and the atomizing nozzle 50 is connected to the water tank 5 through a conduit, and a pressure pump 51 is provided at the connection; an electric heating sleeve 52 is provided outside the guide roller 4;

[0033] In this embodiment, a pressure pump 51 is used to spray clean water in the water tank 5 onto the surface of the vintage satin fabric through an atomizing nozzle 50. When the vintage satin fabric passes through the guide roller 4, it is heated by the electric heating sleeve 52 to achieve the effect of ironing the fabric, thereby improving the flatness of the vintage satin fabric and further improving the shaping effect of the equipment on the vintage satin fabric.

[0034] Example 3

[0035] The difference between this embodiment and embodiment 2 is that:

[0036] like Figure 1, 4 As shown, it also includes a cleaning assembly 6 arranged on the vertical plate 30 and located above the atomizing nozzle 50; the cleaning assembly 6 includes a collecting net box 60 arranged on the vertical plate 30 and an annular sleeve 61 arranged on the side wall of the collecting net box 60; cleaning scrapers 62 are arranged on both sides of the annular sleeve 61, and a dust suction pipe 63 connected to the collecting net box 60 is arranged inside the annular sleeve 61; a dust collector 64 is arranged inside the support base 1, and the dust collector 64 is connected to the collecting net box 60 through a conduit;

[0037] In this embodiment, when the vintage satin fabric passes through the annular sleeve 61, debris and other debris on its surface are removed by the cleaning scraper 62, and the vacuum cleaner 64 is used to suck the debris inside the annular sleeve 61 through the vacuum tube 63 into the collection box 60 for collection, thereby improving the surface cleanliness of the vintage satin fabric and the subsequent use effect.

[0038] Example 4

[0039] The difference between this embodiment and embodiment 3 is that:

[0040] like Figure 2 As shown, a cover body 10 is provided on the support seat 1 and is located outside the stretching assembly 2, the conveying assembly 3 and the guide roller 4. A cover plate 11 is movably hinged at the top of the cover body 10.

[0041] In this embodiment, the setting of the cover body 10 can prevent debris from falling on the surface of the fabric during the shaping process of the vintage satin fabric and causing equipment failure; the setting of the cover plate 11 facilitates the maintenance and care of the equipment.

[0042] Example 2

[0043] It should be noted that the stretching motor 23, atomizing nozzle 50, pressure pump 51, electric heating sleeve 52 and vacuum cleaner 64 used in the present invention all adopt existing technologies, and are not specifically limited here. The corresponding products can be selected according to actual needs.

Claims

1. A shaping device for producing retro satin fabrics, characterized in that: It comprises a support seat (1), a stretching assembly (2) arranged on the upper end surface of the support seat (1), a transmission assembly (3) and a guide roller (4); The stretching assembly (2) comprises mounting seats (20) arranged on both sides of the upper end surface of the support seat (1), an active roller (21) rotatably clamped between the two mounting seats (20), a follower roller (22), and a stretching motor (23) arranged on the mounting seats (20) and providing power to the active roller (21); The conveying assembly (3) comprises a vertical plate (30) arranged on the upper end surface of the support seat (1), two clamping plates (31) arranged on the side of the vertical plate (30) close to the stretching assembly (2), and two conveying rollers (32) rotatably clamped between the two clamping plates (31) in a one-to-one correspondence.

2. The shaping equipment for producing retro satin fabric according to claim 1, characterized in that: The follower roller (22) is slidably engaged with the mounting seat (20), and connecting pulleys (220) are sleeved on both ends of the follower roller (22); a tensioning pulley (24) is slidably engaged with the upper end surface of the support seat (1) and at positions corresponding to the two connecting pulleys (220) through a sliding seat (240), and a tensioning belt is arranged between the tensioning pulley (24) and the connecting pulley (220); the sliding seat (240) is slidably engaged with the support seat (1) through a sliding rod (241), and a compression spring (242) abutting against the sliding seat (240) is sleeved on one end of the sliding rod (241) close to the follower roller (22).

3. The shaping equipment for producing retro satin fabric according to claim 1, characterized in that: A water tank (5) is arranged inside the support seat (1); an atomizing nozzle (50) is arranged on the side wall of the vertical plate (30) and below the conveying roller (32); the atomizing nozzle (50) is connected to the water tank (5) through a conduit, and a pressure pump (51) is arranged at the connection point; and an electric heating sleeve (52) is arranged outside the guide roller (4).

4. The shaping equipment for producing retro satin fabric according to claim 3, characterized in that: It also comprises a cleaning assembly (6) arranged on the vertical plate (30) and located above the atomizing nozzle (50); the cleaning assembly (6) comprises a collecting net box (60) arranged on the vertical plate (30) and an annular sleeve (61) arranged on the side wall of the collecting net box (60); cleaning scrapers (62) are arranged on both sides of the inside of the annular sleeve (61), and a dust suction pipe (63) connected to the collecting net box (60) is arranged inside the annular sleeve (61); a dust collector (64) is arranged inside the support seat (1), and the dust collector (64) is connected to the collecting net box (60) through a conduit.