Road construction rammer compactor with dust falling function
By designing a compactor for highway construction with dust reduction function, using the combination of water pump and atomizing nozzle, the dust problem in the existing technology is solved, and the air quality and working efficiency of the construction environment are improved.
Patent Information
- Application Number
- CN202421253499.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-03
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-06-03
AI Technical Summary
The existing compactor for highway construction will generate a lot of dust when used, affecting the air quality of the construction environment and posing a threat to the health of construction personnel, reducing work efficiency and effectiveness.
A compactor for highway construction with dust reduction function was designed, including a water tank, water pump device, atomization spray head and a regulation mechanism. Water is transported to the water tray through the water pump, and water mist is sprayed through multiple sets of atomization spray heads, combined with adjustment The mechanism has multi-angle dust reduction operation, and rapid dust reduction treatment.
It effectively reduces the impact of rammed earth operations on the construction environment, improves work efficiency and effect, and enhances practicality.
Smart Images
Figure CN222499907U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of highway construction accessory devices, in particular to a highway construction compactor with a dust reduction function. Background Art
[0002] As we all know, as an important transportation infrastructure, the quality of highways is directly related to the safety and efficiency of transportation. Therefore, in highway construction, tamping machines are often used to compact the road surface after construction to avoid problems such as uneven settlement and cracks on the road, thereby improving the quality and life of the road.
[0003] However, it is found that when using existing road construction compactors, a large amount of dust is often generated during the compaction operation, which not only affects the air quality of the construction environment, but also may threaten the health of construction workers, thereby reducing the work efficiency and effect of the compaction operation, thereby enhancing practicality. Utility Model Content
[0004] In order to solve the above technical problems, the utility model provides a road construction compactor with dust reduction function, which can quickly reduce dust during compaction operations, reduce the impact of compaction operations on the construction environment, thereby improving the work efficiency and effect of compaction operations, and thus enhancing the practicality of the compactor.
[0005] The utility model discloses a tamping machine for highway construction with dust reduction function, comprising a device main body and a tamping mechanism, wherein the tamping mechanism is arranged at the top rear end of the device main body, and further comprises a water tank, two groups of water pump devices, two groups of mounting plates, two groups of liquid outlet pipes, four groups of first hinge seats, two groups of connecting plates, two groups of water trays, multiple groups of atomizing nozzles, an adjusting mechanism and a protecting mechanism, wherein the top front end of the device main body is connected with the bottom of the water tank, two ends of the water tank are respectively provided with a group of water pump devices, the other ends of the two groups of water pump devices are respectively connected with one end of a group of liquid outlet pipes, the top front end of the device main body is evenly connected with the bottoms of the two groups of mounting plates, the tops of one ends of the two groups of mounting plates are respectively evenly hinged with one end of the connecting plates through the two groups of first hinge seats, the other ends of the two groups of connecting plates are respectively connected with one end of a group of water trays, and multiple groups of atomizing nozzles are respectively evenly arranged at the other ends of the two groups of water trays, the other ends of the two groups of liquid outlet pipes are respectively connected with one end of a group of water trays, the bottoms of one ends of the two groups of mounting plates are respectively connected with the bottom of the connecting plates through the adjusting mechanism, and the protecting mechanism is arranged at the top front end of the device main body.
[0006] Preferably, the adjusting mechanism includes four groups of connecting rods, four groups of second hinges, two groups of support plates, four groups of third hinges, four groups of connecting rods and power assemblies. The power assemblies are respectively arranged at the bottom of one end of the two groups of mounting plates, and the other ends of the two groups of power assemblies are respectively and evenly hinged through the two groups of second hinges and one end of the support rods. The other ends of the four groups of support rods are respectively hinged through the second hinges and one end of the support plates. The other ends of the two groups of support plates are respectively hinged through the two groups of third hinges and one end of the connecting rods, and the bottom of one end of the two groups of water trays are respectively hinged through the two groups of third hinges and the other end of the connecting rods.
[0007] Preferably, the power mechanism includes four groups of mounting blocks, two groups of bidirectional screws, two groups of first motors and four groups of connecting blocks. Two groups of mounting blocks are evenly arranged at the bottom of one end of the two groups of mounting plates, and a group of first motors are respectively arranged at the front end of the two groups of mounting blocks. The rear output ends of the two groups of first motors respectively pass through the group of mounting blocks and are connected to the front end of the bidirectional screws. The rear ends of the two groups of bidirectional screws are respectively rotatably connected to the front end of the mounting blocks at the other end. The four groups of connecting blocks are respectively threadedly connected to one end of the bidirectional screws, and one end of the four groups of connecting blocks is respectively slidably fitted against one end of the mounting plates.
[0008] Preferably, the protective mechanism includes four groups of fixed blocks, four groups of positioning plates, a protective plate, a buffer assembly and a connecting assembly. Four groups of fixed blocks are evenly arranged at the front end of the top of the device body. The tops of the four groups of fixed blocks are respectively connected to the bottom of the positioning plates through the buffer assembly, and the tops of the four groups of positioning plates are respectively connected to the bottom of the protective plates through the connecting assembly.
[0009] Preferably, the buffer assembly includes multiple groups of first springs and multiple groups of telescopic rods, the tops of the four groups of fixed blocks are respectively provided with grooves, the bottoms of the four groups of fixed block grooves are respectively and evenly provided with multiple groups of telescopic rods, and the bottoms of the four groups of positioning plates are respectively and evenly connected to the tops of the four groups of telescopic rods, the bottoms of the four groups of positioning plates are respectively slidably fitted with a group of fixed block grooves, and the outsides of the multiple groups of telescopic rods are respectively provided with first springs.
[0010] Preferably, the connecting components include four groups of pressure plates, four groups of first clamping blocks and four groups of connecting screws. A group of clamping slots are respectively arranged on the tops of the four groups of positioning plates. The bottoms of the four groups of first clamping blocks are respectively clamped in the positioning plate clamping slots, and the tops of the four groups of first clamping blocks are respectively connected to the bottoms of the pressure plates. The four groups of first clamping blocks are respectively provided with threaded holes penetrating the positioning plates, and the four groups of connecting screws are respectively threadedly connected to the first clamping blocks and the positioning plates through the threaded holes.
[0011] Preferably, it also includes a plurality of groups of buckles, and the two groups of mounting plates and one end of the two groups of connecting plates are evenly provided with a plurality of groups of buckles, and the plurality of groups of buckles are respectively clamped with the corresponding liquid outlet pipes.
[0012] Preferably, four groups of rotating handles are further included, and one end of each of the four groups of first screw rods is provided with a group of rotating handles.
[0013] Compared with the prior art, the utility model is a road construction compactor with dust reduction function with the following beneficial effects: when performing tamping operations, the staff starts the water pump device, so that the water in the water tank is transported to the water pan through the liquid outlet pipe, and sprayed out through multiple groups of atomizing nozzles, and at the same time starts the adjustment component, so that the connecting plate drives the water pan and multiple groups of atomizing nozzles through two groups of first hinge seats to perform dust reduction operations in multiple angles until the tamping operation is completed. Dust can be quickly reduced, and the impact of the tamping operation on the construction environment is reduced, thereby improving the work efficiency and effect of the tamping operation, and thus enhancing practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a structural schematic diagram of the utility model;
[0015] Figure 2 It is a three-dimensional schematic diagram of the adjustment structure of the utility model;
[0016] Figure 3 It is a front view structural cross-sectional schematic diagram of the utility model;
[0017] Figure 4 It is a partial structure enlarged schematic diagram of A of the utility model;
[0018] Markings in the attached drawings: 1. Device body; 2. Tamping mechanism; 3. Water tank; 4. Water pump device; 5. Mounting plate; 6. Liquid outlet pipe; 7. First hinge seat; 8. Connecting plate; 9. Water tray; 10. Atomizing nozzle; 11. Support rod; 12. Second hinge seat; 13. Support plate; 14. Third hinge seat; 15. Connecting rod; 16. Mounting block; 17. Bidirectional screw; 18. First motor; 19. Connecting block; 20. Fixed block; 21. Positioning plate; 22. Protective plate; 23. First spring; 24. Telescopic rod; 25. Pressing plate; 26. First clamping block; 27. Connecting screw; 28. Buckle; 29. Rotating handle. DETAILED DESCRIPTION
[0019] The following is a further detailed description of the specific implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
[0020] like Figures 1 to 4As shown, the utility model is a tamping machine for highway construction with dust reduction function, including a device body 1 and a tamping mechanism 2. The tamping mechanism 2 is arranged at the top rear end of the device body 1, and also includes a water tank 3, two groups of water pump devices 4, two groups of mounting plates 5, two groups of liquid outlet pipes 6, four groups of first hinge seats 7, two groups of connecting plates 8, two groups of water trays 9, multiple groups of atomizing nozzles 10, an adjusting mechanism and a protective mechanism. The top front end of the device body 1 is connected to the bottom of the water tank 3, and a group of water pump devices 4 are respectively arranged at both ends of the water tank 3. The output ends of the other ends of the two groups of water pump devices 4 are respectively connected to one end of a group of liquid outlet pipes 6, the top front end of the device body 1 is evenly connected to the bottom of the two groups of mounting plates 5, and the tops of one ends of the two groups of mounting plates 5 are evenly hinged through two groups of first hinge seats 7 and one end of the connecting plate 8, and the other ends of the two groups of connecting plates 8 are respectively connected to one end of a group of water trays 9, and And the other ends of the two groups of water trays 9 are evenly provided with multiple groups of atomizing nozzles 10, the other ends of the two groups of liquid outlet pipes 6 are respectively connected to one end of a group of water trays 9, the bottoms of one end of the two groups of mounting plates 5 are respectively connected to the bottom of the connecting plate 8 through an adjusting mechanism, and a protective mechanism is arranged at the front end of the top of the device body 1; when performing earth-tamping operations, the staff starts the water pump device so that the water in the water tank is transported to the water tray through the liquid outlet pipe and sprayed out through the multiple groups of atomizing nozzles, and at the same time starts the adjusting component so that the connecting plate drives the water tray and the multiple groups of atomizing nozzles through the two groups of first hinge seats to perform dust reduction operations in multiple angles until the tamping operation is completed. When performing the tamping operation, the dust can be quickly reduced to reduce the impact of the tamping operation on the construction environment, thereby improving the work efficiency and effect of the tamping operation, and thus enhancing the practicality.
[0021] As a preferred embodiment of the above embodiment, the adjustment mechanism includes four groups of connecting rods 15, four groups of second hinges 12, two groups of support plates 13, four groups of third hinges 14, four groups of connecting rods 15 and power components. The two groups of mounting plates 5 are respectively provided with power components at the bottom of one end, and the other ends of the two groups of power components are respectively and evenly hinged through the two groups of second hinges 12 and one end of the support rod 11, the other ends of the four groups of support rods 11 are respectively hinged through the second hinges 12 and one end of the support plate 13, the other ends of the two groups of support plates 13 are respectively hinged through the two groups of third hinges 14 and one end of the connecting rod 15, and the bottom of one end of the two groups of water trays 9 are respectively hinged through the two groups of third hinges 14 and the other end of the connecting rod 15; the staff starts the power mechanism, hinges the support plate with the second hinge, so that the support plate slides horizontally, and hinges the two groups of connecting plates with the third hinge to start reciprocating angle rotation, so that the water tray drives multiple groups of atomizing nozzles to perform dust reduction operations in multiple angles and directions, thereby enhancing practicality.
[0022] As a preferred embodiment of the above embodiment, the power mechanism includes four groups of mounting blocks 16, two groups of bidirectional screws 17, two groups of first motors 18 and four groups of connecting blocks 19. Two groups of mounting blocks 16 are evenly arranged at the bottom of one end of the two groups of mounting plates 5, and a group of first motors 18 are respectively arranged at the front end of the two groups of mounting blocks 16. The rear output ends of the two groups of first motors 18 pass through the group of mounting blocks 16 and the front end of the bidirectional screw 17 respectively, and the rear ends of the two groups of bidirectional screws 17 are respectively rotatably connected to the front end of the mounting block 16 at the other end. The four groups of connecting blocks 19 are respectively threadedly connected to one end of the bidirectional screw 17, and one end of the four groups of connecting blocks 19 is respectively slidably pressed against one end of the mounting plate 5; the staff starts the first motor to rotate the two groups of bidirectional screws, and the four groups of connecting blocks begin to slide, so that the water tray can quickly drive multiple groups of atomizing nozzles to perform dust reduction operations in multiple angles and directions, thereby enhancing practicality.
[0023] As a preferred embodiment of the above embodiment, the protective mechanism includes four groups of fixed blocks 20, four groups of positioning plates 21, protective plates 22, buffer components and connecting components. Four groups of fixed blocks 20 are evenly arranged at the front end of the top of the device body 1. The tops of the four groups of fixed blocks 20 are respectively connected to the bottoms of the positioning plates 21 through buffer components, and the tops of the four groups of positioning plates 21 are respectively connected to the bottoms of the protective plates 22 through connecting components. Protection by the protective plates can improve the protective effect of the water tank and the water pump device, thereby enhancing practicality.
[0024] As a preferred embodiment of the above embodiment, the buffer assembly includes multiple groups of first springs 23 and multiple groups of telescopic rods 24, the tops of the four groups of fixed blocks 20 are respectively provided with grooves, the bottoms of the grooves of the four groups of fixed blocks 20 are respectively and evenly provided with multiple groups of telescopic rods 24, and the bottoms of the four groups of positioning plates 21 are respectively and evenly connected with the tops of the four groups of telescopic rods 24, the bottoms of the four groups of positioning plates 21 are respectively and slidably fitted with the grooves of one group of fixed blocks 20, and the outer sides of the multiple groups of telescopic rods 24 are respectively provided with first springs 23; in the process of telescoping by the multiple groups of first springs and telescopic rods, the damage caused by impact due to external factors can be reduced, thereby enhancing practicality.
[0025] As a preferred embodiment of the above embodiment, the connecting components include four groups of pressure plates 25, four groups of first clamping blocks 26 and four groups of connecting screws 27. The tops of the four groups of positioning plates 21 are respectively provided with a group of clamping grooves. The bottoms of the four groups of first clamping blocks 26 are respectively clamped in the clamping grooves of the positioning plates 21, and the tops of the four groups of first clamping blocks 26 are respectively connected to the bottoms of the pressure plates 25. The four groups of first clamping blocks 26 are respectively provided with threaded holes penetrating the positioning plates 21. The four groups of connecting screws 27 are respectively threadedly connected to the first clamping blocks 26 and the positioning plates 21 through the threaded holes. By threading the connecting screws with the first clamping blocks and the positioning plates, the staff can quickly install and remove the protective plates, thereby enhancing practicality.
[0026] As a preferred embodiment of the above embodiment, it also includes multiple groups of clips 28. Multiple groups of clips 28 are evenly arranged on one end of the two groups of mounting plates 5 and the two groups of connecting plates 8, and the multiple groups of clips 28 are respectively clamped with the corresponding liquid outlet pipes 6; the two groups of liquid outlet pipes can be limited to prevent them from detaching and affecting the dust reduction effect, thereby enhancing practicality.
[0027] As a preferred embodiment of the above, four groups of rotating handles 29 are further included. One end of each of the four groups of first screw rods is provided with a group of rotating handles 29. This allows the staff to quickly rotate the four groups of connecting screw rods, thereby enhancing practicality.
[0028] The utility model discloses a tamping machine for highway construction with a dust reduction function, and its working principle is as follows: when performing tamping operation, the staff starts the water pump device, so that the water in the water tank is transported to the water pan through the liquid outlet pipe, and is sprayed out through multiple groups of atomizing nozzles, and at the same time the staff starts the first motor, so that the two groups of bidirectional screws rotate, the four groups of connecting blocks begin to slide, and the support plate slides horizontally through the second hinge seat and the support rod hinge, and the connecting plate drives the water pan and the multiple groups of atomizing nozzles through the two groups of first hinge seats to perform dust reduction operations in multiple directions until the tamping operation is completed.
[0029] The terms "vertical," "horizontal," "left," "right," and the like are used herein for illustrative purposes only.
[0030] The “first”, “second” and “third” mentioned in the present invention do not represent specific quantities and orders, but are merely used to distinguish names.
[0031] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.
Claims
1. A compactor for road construction with dust suppression function, comprising a device body (1) and a compactor mechanism (2), wherein the compactor mechanism (2) is arranged at the top rear end of the device body (1), and characterized in that: The device also comprises a water tank (3), two groups of water pump devices (4), two groups of mounting plates (5), two groups of liquid outlet pipes (6), four groups of first hinge seats (7), two groups of connecting plates (8), two groups of water trays (9), multiple groups of atomizing nozzles (10), an adjusting mechanism and a protective mechanism. The top front end of the device body (1) is connected to the bottom of the water tank (3). A group of water pump devices (4) are respectively arranged at both ends of the water tank (3). The output ends of the other ends of the two groups of water pump devices (4) are respectively connected to one end of a group of liquid outlet pipes (6). The top front end of the device body (1) is evenly connected to the two groups of mounting plates ( 5), the tops of one ends of the two sets of mounting plates (5) are respectively and evenly hinged through two sets of first hinge seats (7) and one end of the connecting plate (8), the other ends of the two sets of connecting plates (8) are respectively connected to one end of a set of water trays (9), and the other ends of the two sets of water trays (9) are respectively and evenly provided with a plurality of atomizing nozzles (10), the other ends of the two sets of liquid outlet pipes (6) are respectively connected to one end of a set of water trays (9), the bottoms of one ends of the two sets of mounting plates (5) are respectively connected to the bottom of the connecting plate (8) through an adjusting mechanism, and a protective mechanism is provided at the front end of the top of the device body (1).
2. A road construction compactor with dust suppression function as claimed in claim 1, characterized in that: The regulating mechanism comprises four groups of connecting rods (15), four groups of second hinge seats (12), two groups of support plates (13), four groups of third hinge seats (14), four groups of connecting rods (15) and power components. The power components are respectively arranged at the bottom of one end of the two groups of mounting plates (5), and the other ends of the two groups of power components are respectively and evenly hinged through the two groups of second hinge seats (12) and one end of the support rod (11). The other ends of the four groups of support rods (11) are respectively hinged through the second hinge seats (12) and one end of the support plate (13). The other ends of the two groups of support plates (13) are respectively hinged through the two groups of third hinge seats (14) and one end of the connecting rod (15), and the bottom of one end of the two groups of water trays (9) are respectively hinged through the two groups of third hinge seats (14) and the other end of the connecting rod (15).
3. A road construction compactor with dust suppression function as claimed in claim 2, characterized in that: The power mechanism comprises four groups of mounting blocks (16), two groups of bidirectional screw rods (17), two groups of first motors (18) and four groups of connecting blocks (19). Two groups of mounting blocks (16) are evenly arranged at the bottom of one end of the two groups of mounting plates (5). A group of first motors (18) are arranged at the front end of the two groups of mounting blocks (16). The rear output ends of the two groups of first motors (18) pass through the group of mounting blocks (16) and are connected to the front end of the bidirectional screw rods (17). The rear ends of the two groups of bidirectional screw rods (17) are respectively rotatably connected to the front end of the mounting blocks (16) at the other end. The four groups of connecting blocks (19) are respectively threadedly connected to one end of the bidirectional screw rods (17), and one end of the four groups of connecting blocks (19) is respectively slidably attached to one end of the mounting plate (5).
4. A road construction compactor with dust suppression function as claimed in claim 3, characterized in that: The protective mechanism comprises four groups of fixed blocks (20), four groups of positioning plates (21), a protective plate (22), a buffer assembly and a connecting assembly. The four groups of fixed blocks (20) are evenly arranged at the front end of the top of the device body (1). The tops of the four groups of fixed blocks (20) are respectively connected to the bottom of the positioning plates (21) through the buffer assembly, and the tops of the four groups of positioning plates (21) are respectively connected to the bottom of the protective plate (22) through the connecting assembly.
5. A road construction compactor with dust suppression function as claimed in claim 4, characterized in that: The buffer assembly comprises a plurality of groups of first springs (23) and a plurality of groups of telescopic rods (24); the tops of the four groups of fixed blocks (20) are respectively provided with grooves; the bottoms of the grooves of the four groups of fixed blocks (20) are respectively and evenly provided with the plurality of groups of telescopic rods (24); the bottoms of the four groups of positioning plates (21) are respectively and evenly connected with the tops of the four groups of telescopic rods (24); the bottoms of the four groups of positioning plates (21) are respectively and slidably fitted with the grooves of a group of fixed blocks (20); and the outer sides of the plurality of groups of telescopic rods (24) are respectively provided with first springs (23).
6. A road construction compactor with dust suppression function as claimed in claim 5, characterized in that: The connecting assembly comprises four groups of pressing plates (25), four groups of first clamping blocks (26) and four groups of connecting screws (27); the tops of the four groups of positioning plates (21) are respectively provided with a group of clamping grooves; the bottoms of the four groups of first clamping blocks (26) are respectively clamped in the clamping grooves of the positioning plates (21); the tops of the four groups of first clamping blocks (26) are respectively connected to the bottoms of the pressing plates (25); the four groups of first clamping blocks (26) are respectively provided with threaded holes penetrating the positioning plates (21); and the four groups of connecting screws (27) are respectively threadedly connected to the first clamping blocks (26) and the positioning plates (21) through the threaded holes.
7. A road construction compactor with dust suppression function as claimed in claim 6, characterized in that: It also includes a plurality of groups of buckles (28), and the two groups of mounting plates (5) and the two groups of connecting plates (8) are evenly provided with the plurality of groups of buckles (28) at one end, and the plurality of groups of buckles (28) are respectively buckled with the corresponding liquid outlet pipes (6).
8. A road construction compactor with dust suppression function as claimed in claim 7, characterized in that: It also comprises four groups of rotating handles (29), and one end of each of the four groups of first screw rods is provided with a group of rotating handles (29).