Gear box set convenient to overhaul

By designing unboxing maintenance components, upper inspection port components and baffle locking components in the gearbox group, the problem of difficulty in alignment of threaded holes during gearbox maintenance is solved, and the rapid disassembly and disassembly detection of the gearbox cover is achieved. Improve maintenance efficiency.

CN222502580UActive Publication Date: 2025-02-18SHENYANG JUNSHENG MASCH MFG CO LTD
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Patent Information

Application Number
CN202421094362.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-20
Publication Date
2025-02-18
Estimated Expiration
2034-05-20

AI Technical Summary

Technical Problem

During maintenance, the assembly process takes a long time due to the difficulty of aligning the threaded holes between the upper and lower housings.

Method used

A gearbox set is designed, including an unboxing and maintenance assembly, an upper inspection port assembly and a baffle locking assembly. The unboxing and maintenance component realizes rapid disassembly and assembles the gear box cover through the telescopic groove and the telescopic rod. The upper detection port component realizes detection without removing the gear box cover through the slide and the upper baffle. The baffle locking component is used to lock the gear box cover through the snap groove and the upper baffle. The snapshots enable quick disassembly and assembly of the upper baffle.

Benefits of technology

Through this design, the gear box cover can be quickly disassembled and aligned with threaded holes, shortening assembly time, and can be inspected without removing the gear box cover, improving maintenance efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a gear box group convenient to overhaul, which relates to the technical field of gear boxes and has the following beneficial effects that an upper half gear box cover can be detached through a box opening overhaul assembly and then is vertically lifted, and then is supported through a baffle locking assembly; therefore, when the gear box cover is installed, the threaded holes can be quickly aligned for assembly, a point detection opening can be opened for the gear box cover through the upper detection opening assembly under the condition that the gear box cover is not disassembled, and therefore the gear box cover can be subjected to some conventional detection without disassembling the gear box cover.
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Description

Technical Field

[0001] The utility model relates to the technical field of gear boxes, in particular to a gear box group which is convenient for maintenance. Background Art

[0002] Gearboxes are widely used, for example, in wind turbines. Gearboxes are an important mechanical component widely used in wind turbines, and various transmission gear mechanisms often need to be installed inside them. However, the outer shell structure of conventional gearboxes is often tightly fitted, and it is often inconvenient to disassemble and repair the upper shell of the gearbox directly, and then install the shell back after repair. The threaded holes between the upper and lower shells of the gearbox are often difficult to align, which makes the assembly process often time-consuming. Utility Model Content

[0003] To achieve the above objectives, the utility model is implemented through the following technical solutions: a gear box group that is easy to repair, including a gear bottom box and a gear box cover; the gear bottom box is used to support device components, the gear box cover is installed on the gear bottom box, and the gear bottom box and the gear box cover are provided with an opening and repair component, an upper detection port component and a baffle locking component;

[0004] Among them, the unpacking and inspection components include: telescopic slots, telescopic rods, grooves, support frames, swing hinge seats and support rods;

[0005] The telescopic slots are distributed on the edges of the gear bottom box and the gear box cover, the telescopic rod is installed in the telescopic slot, the support frame is installed on the gear box cover, the groove is opened on the support frame, the swing hinge seat is installed on the gear bottom box, and the support rod is installed on the swing hinge seat. Through this assembly, the gear box cover mechanical energy can be quickly disassembled and assembled.

[0006] Preferably, the upper detection port assembly comprises: a baffle groove, a slideway, an upper baffle, a slide rail and a concave handle;

[0007] The baffle groove is opened on the gear box cover, the slide is opened on both sides of the baffle groove, the upper baffle is installed in the slide through the slide rail, and the concave handle is installed on the upper baffle. This component can be used to detect the opening point of the gear box cover, thereby coping with routine inspections without removing the gear box cover.

[0008] Preferably, the baffle locking assembly comprises: a buckle slot, a locking buckle, a switch buckle and a spring;

[0009] The buckle slot is opened on the gear box cover, the locking buckle is installed on the front end of the upper baffle, the spring is installed in the buckle slot and rests against the bottom of the locking buckle, the switch buckle is installed in the buckle slot and engages with the locking buckle, and the upper baffle can be quickly disassembled and assembled through this component.

[0010] Preferably, a handle is provided on the side of the gear box cover.

[0011] Preferably, a transparent area is provided on the upper baffle.

[0012] Beneficial Effects

[0013] The gearbox group which is convenient for maintenance has the following beneficial effects:

[0014] In this case, the upper half of the gear box cover can be removed and lifted vertically through the unpacking inspection assembly, and then supported by the baffle locking assembly, so that the threaded holes can be quickly aligned for assembly when the gear box cover is installed. The upper inspection port assembly can open the inspection port of the gear box cover without removing the gear box cover, thereby coping with some routine inspections that do not require removal of the gear box cover. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the three-dimensional appearance structure of a gear box group that is easy to maintain described in the utility model.

[0016] Figure 2 The utility model is a schematic diagram of a top view of the gear box assembly that is easy to maintain.

[0017] Figure 3 This is a side structural schematic diagram of a gearbox assembly that is easy to maintain according to the utility model.

[0018] Figure 4 It is a partially enlarged structural schematic diagram of an unpacking and maintenance component of a gear box group that is easy to maintain as described in the utility model.

[0019] Figure 5 It is a partially enlarged structural schematic diagram of a baffle locking assembly of a gear box group that is easy to maintain as described in the utility model.

[0020] In the figure: 1, gear bottom box; 2, gear box cover; 3, telescopic slot; 4, telescopic rod; 5, groove; 6, support frame; 7, swing hinge seat; 8, support rod; 9, baffle slot; 10, slideway; 11, upper baffle; 12, slide rail; 13, concave handle; 14, buckle slot; 15, locking buckle; 16, switch buckle; 17, spring; DETAILED DESCRIPTION

[0021] Based on the embodiments of the present utility model, all other embodiments obtained by ordinary technicians in the field without making any creative work shall fall within the scope of protection of the present utility model.

[0022] See also Figure 1-5 , the utility model provides a technical solution.

[0023] A gearbox assembly convenient for maintenance, comprising a gearbox bottom box 1 and a gearbox cover 2; the gearbox bottom box 1 is used to support device components, the gearbox cover 2 is installed on the gearbox bottom box 1, and the gearbox bottom box 1 and the gearbox cover 2 are provided with an opening maintenance component, an upper detection port component and a baffle locking component;

[0024] Among them, the unpacking and inspection components include: telescopic slot 3, telescopic rod 4, groove 5, support frame 6, swing hinge seat 7 and support rod 8;

[0025] The telescopic slots 3 are opened and distributed on the edges of the gear bottom box 1 and the gear box cover 2, the telescopic rod 4 is installed in the telescopic slot 3, the support frame 6 is installed on the gear box cover 2, the groove 5 is opened on the support frame 6, the swing hinge seat 7 is installed on the gear bottom box 1, and the support rod 8 is installed on the swing hinge seat 7.

[0026] It should be noted that when the gear box needs to be unpacked, the telescopic rod 4 can be extended from the telescopic slot 3 to support the gear box cover 2, and then the support rod 8 can be swung upward through the swing hinge 7, and then the support rod 8 can be pushed into the groove 5 to fix and support the gear box cover 2, so as to facilitate personnel to inspect the inside of the gear box.

[0027] As a preferred embodiment, further, the upper detection port assembly includes: a baffle groove 9, a slideway 10, an upper baffle 11, a slide rail 12 and a concave handle 13;

[0028] The baffle groove 9 is formed on the gear box cover 2 , the slideway 10 is formed on both sides of the baffle groove 9 , the upper baffle 11 is installed in the slideway 10 through the slide rail 12 , and the concave handle 13 is installed on the upper baffle 11 .

[0029] It should be noted that when the upper side of the gear box needs to be opened for maintenance, the recessed handle 13 can be pulled to move the upper baffle 11 on the slideway 10 through the slide rail 12, thereby opening the upper side of the gear box cover 2.

[0030] As a preferred embodiment, further, the baffle locking assembly includes: a buckle slot 14, a locking buckle 15, a switch buckle 16 and a spring 17;

[0031] The buckle slot 14 is opened on the gear box cover 2, the locking buckle 15 is installed at the front end of the upper baffle 11, the spring 17 is installed in the buckle slot 14 and abuts against the bottom of the locking buckle 15, and the switch buckle 16 is installed in the buckle slot 14 and engages with the locking buckle 15.

[0032] It should be noted that when the upper baffle 11 needs to be disassembled, the switch buckle 16 is pulled to release the engagement between the switch buckle 16 and the locking buckle 15, so that the upper baffle 11 can be pulled for disassembly, and the spring 17 is used to reset the switch buckle 16.

[0033] Preferably, further, a handle is provided on the side of the gear box cover 2.

[0034] It should be noted that the handle can conveniently pull the gear box cover 2 upwards.

[0035] Preferably, further, a transparent area is provided on the upper baffle 11 .

[0036] It should be noted that the transparent area can be used to facilitate observation of the internal conditions of the gearbox.

[0037] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A gearbox assembly convenient for maintenance, comprising a gearbox bottom box and a gearbox cover; the gearbox bottom box is used to support device components, and the gearbox cover is installed on the gearbox bottom box, characterized in that ,The gear bottom box and the gear box cover are provided with an unpacking inspection component, an upper detection port component and a baffle locking component; Among them, the unpacking and inspection components include: telescopic slots, telescopic rods, grooves, support frames, swing hinge seats and support rods; The telescopic slots are distributed on the edges of the gear bottom box and the gear box cover, the telescopic rod is installed in the telescopic slot, the support frame is installed on the gear box cover, the groove is opened on the support frame, the swing hinge seat is installed on the gear bottom box, and the support rod is installed on the swing hinge seat.

2. A gearbox assembly convenient for maintenance according to claim 1, characterized in that: The upper detection port assembly includes: a baffle groove, a slideway, an upper baffle, a slide rail, and a concave handle; The baffle groove is arranged on the gear box cover, the slideway is arranged on both sides of the baffle groove, the upper baffle is installed in the slideway through the slide rail, and the concave handle is installed on the upper baffle.

3. The gearbox assembly convenient for maintenance according to claim 1, characterized in that: The baffle locking assembly includes: a buckle slot, a locking buckle, a switch buckle and a spring; The buckle slot is provided on the gear box cover, the locking buckle is installed at the front end of the upper baffle, the spring is installed in the buckle slot and abuts against the bottom of the locking buckle, and the switch buckle is installed in the buckle slot and engaged with the locking buckle.

4. The gearbox assembly convenient for maintenance according to claim 1, characterized in that: A handle is provided on the side of the gear box cover.

5. The gearbox assembly convenient for maintenance according to claim 2, characterized in that: A transparent area is provided on the upper baffle.