Continuous water replenishing control device for boiler water pump

By designing a boiler water pump continuous water replenishment control device combining U-tube, float ball, limit plate and pressure sensor, the problem of water level sensors being covered with scale and lack of safety protection in traditional systems is solved, and more accurate water level monitoring is achieved and higher boiler operation safety.

CN222503818UActive Publication Date: 2025-02-18BEIJING CONSTR ENG BOILER & PRESSURE VESSEL ENG CO LTD
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Patent Information

Application Number
CN202323315134.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-06
Publication Date
2025-02-18
Estimated Expiration
2033-12-06

AI Technical Summary

Technical Problem

The traditional boiler water pump water replenishment control system lacks safety protection devices, and the water level sensor is easily covered by scale, resulting in inaccurate detection, which poses safety hazards.

Method used

A continuous water replenishment control device for boiler water pump is designed, connecting the boiler and the water storage tank through a U-shaped tube, using a floating ball and limiting plate system to combine pressure sensors and alarms to realize real-time monitoring and control of water levels, and timely in the event of a fault. alarm.

Benefits of technology

Effectively eliminate the impact of scale on the water level sensor, improve the accuracy of boiler water level detection, and improve the safety of boiler operation through alarm and automatic control.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of boiler water replenishing devices, and provides a boiler water pump continuous water replenishing control device which comprises a boiler body and a water storage tank which are connected through a U-shaped pipe. The bottom of the water storage tank is connected with a base, the water storage tank is connected with a plurality of water level sensors, the top of the water storage tank is provided with an air hole, the air hole is connected with a fixing rod, the fixing rod is slidably connected with the top of the water storage tank through the air hole, the bottom of the fixing rod is connected with a floating ball, and the fixing rod is connected with two limiting plates. And a plurality of pressure sensors are arranged at the top of the water storage tank. During use, the water level in the boiler body can be adjusted by adjusting the water level of the water storage tank, the influence of incrustation on the water level sensor is eliminated, an alarm is given, the water pump is directly shut down and started, the water level in the boiler is kept at the normal water level, and the operation safety of the boiler is improved.
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Description

Technical Field

[0001] The utility model relates to the field of boiler water replenishment devices, in particular to a boiler water pump continuous water replenishment control device. Background Art

[0002] In the traditional boiler water pump replenishment control system, the water pump is always in full-load operation. The water inlet to the boiler is controlled by adjusting the opening degree of the electric valve at the water pump outlet to achieve the purpose of continuous water replenishment.

[0003] The shortcomings of the traditional boiler water pump water replenishment control system are: 1. There is no safety protection device. If the water pump, controller and water level sensor fail, it cannot be detected in time; 2. The water level sensor is in the boiler for a long time, causing a large amount of scale to be adsorbed on the water level sensor, resulting in inaccurate detection and safety hazards.

[0004] Therefore, we propose a boiler water pump continuous water replenishment control device. Utility Model Content

[0005] Technical issues solved

[0006] In view of the deficiencies in the prior art, the utility model provides a boiler water pump continuous water replenishment control device, which solves the technical problems that the water level sensor is covered by scale and the water replenishment control device has no safety protection.

[0007] Technical Solution

[0008] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:

[0009] A boiler water pump continuous water replenishment control device comprises: a boiler body and a water tank, wherein the boiler body and the water tank are connected by a U-shaped tube; a base is connected to the bottom of the water tank, a plurality of water level sensors are connected to the water tank, an air vent is provided at the top of the water tank, a fixing rod is connected to the air vent, the fixing rod is slidably connected to the top of the water tank through the air vent, a floating ball is connected to the bottom of the fixing rod, two limit plates are connected to the fixing rod, a plurality of pressure sensors are arranged on the top of the water tank, the pressure sensors are connected to an alarm and a water pump, a plurality of water level sensors are connected to a controller, the controller is electrically connected to the water pump, the water pump is connected to a water inlet pipe, one end of the water inlet pipe is connected to the upper part of the water tank.

[0010] In a further embodiment, one end of the U-shaped tube passes through the boiler body, and a section of the U-shaped tube located inside the boiler body is parallel to the inner side of the boiler body and opens upward.

[0011] In a further embodiment, the other end of the U-shaped tube is connected to the bottom of the water tank, and a check valve is provided in the middle of the U-shaped tube.

[0012] In a further embodiment, the water level sensor passes through the inner wall of the water tank and is fixedly connected to the water tank, and a plurality of the water level sensors are evenly distributed on one side of the water tank.

[0013] In a further embodiment, the plurality of pressure sensors are located on the inner side of the top of the water tank and the outer side of the top of the water tank, and the plurality of pressure sensors are arranged around the air vent.

[0014] In a further embodiment, one of the limit plates is located at the top of the fixing rod, and the other limit plate is located below the fixing rod and does not contact the floating ball.

[0015] In a further embodiment, the alarm is adjacent to the water pump, and the top of the water storage tank is flush with the top of the boiler body.

[0016] Beneficial Effects

[0017] The utility model provides a boiler water pump continuous water replenishment control device. Compared with the prior art, it has the following beneficial effects:

[0018] 1. The water level in the water tank can be kept consistent with the water level in the boiler body through the U-shaped tube. The water level in the boiler body can be adjusted by adjusting the water level in the water tank, and the influence of scale on the water level sensor can be eliminated at the same time.

[0019] 2. It has alarm and can directly shut down and start the water pump to ensure that the water level in the boiler is maintained at a normal level, increasing the safety of boiler operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0021] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0022] Figure 2 Schematic diagram of the structure of the air vent.

[0023] The reference numerals in the figure are:

[0024] 1. Boiler body; 2. Water storage tank; 3. U-shaped tube; 4. Base; 5. Water level sensor; 6. Air vent; 7. Fixing rod; 8. Floating ball; 9. Limit plate; 10. Pressure sensor; 11. Alarm; 12. Water pump; 13. Controller; 14. Water inlet pipe; 15. Check valve. DETAILED DESCRIPTION

[0025] In order to make the purpose, technical solution and advantages of the embodiments of the utility model clearer, the technical solution in the embodiments of the utility model is described clearly and completely. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] The embodiment of the present application solves the problem of a water level sensor being covered with scale and a water replenishment control device having no safety protection by providing a boiler water pump continuous water replenishment control device. When in use, the water level sensor is free of scale adhesion and the safety factor of the boiler in use is improved.

[0027] The technical solution in the embodiment of the present application is to solve the above technical problems, and the overall idea is as follows:

[0028] A water tank is connected to the boiler body and the height of the water tank is consistent with the height of the boiler body. The water level in the boiler can be reflected in the water tank. The water level in the boiler body can be adjusted by adjusting the water level in the water tank. A floating ball is arranged inside the water tank, and the floating ball is connected to the fixed rod and the limit plate. When the water level reaches a certain height, the limit plate contacts the top of the water tank to generate pressure. The power-off and power-on of the water pump are directly controlled by the pressure sensor. At the same time, the pressure sensor is connected to an alarm to remind users of instrument abnormalities.

[0029] In order to better understand the above technical solution, the above technical solution will be described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0030] Reference Figure 1-Figure 2 A boiler water pump 12 continuous water replenishment control device comprises: a boiler body 1 and a water tank 2, the boiler body 1 and the water tank 2 are connected by a U-shaped tube 3; a base 4 is connected to the bottom of the water tank 2, a plurality of water level sensors 5 are connected to the water tank 2, an air vent 6 is provided at the top of the water tank 2, a fixing rod 7 is connected to the air vent 6, the fixing rod 7 is slidably connected to the top of the water tank 2 through the air vent 6, a floating ball 8 is connected to the bottom of the fixing rod 7, two limit plates 9 are connected to the fixing rod 7, a plurality of pressure sensors 10 are arranged on the top of the water tank 2, the pressure sensor 10 is connected to an alarm 11 and a water pump 12, a plurality of water level sensors 5 are connected to a controller 13, the controller 13 is electrically connected to the water pump 12, the water pump 12 is connected to a water inlet pipe 14, and one end of the water inlet pipe 14 is connected to the upper part of the water tank 2.

[0031] A water tank 2 is connected to the boiler body 1 and the height of the water tank 2 is consistent with the height of the boiler body 1. The water level in the boiler can be reflected in the water tank 2. The water level in the water tank 2 can be adjusted to adjust the water level in the boiler body 1. A floating ball 8 is arranged inside the water tank 2. The floating ball 8 connects the fixed rod 7 and the limit plate 9. When the water level reaches a certain height, the limit plate 9 contacts the top of the water tank 2 to generate pressure. The pressure sensor 10 directly controls the power-off and power-on of the water pump 12. At the same time, the pressure sensor 10 is connected to the alarm 11 to remind the user of instrument abnormalities.

[0032] One end of the U-shaped tube 3 passes through the boiler body 1 , and a section of the U-shaped tube 3 located inside the boiler body 1 is parallel to the inner side of the boiler body 1 and opens upward.

[0033] A section of the U-shaped tube 3 located inside the boiler body 1 is parallel to the inner side of the boiler body 1 and opens upward to ensure that the gas generated by the boiler does not enter the U-shaped tube 3. At the same time, the cold water flowing out of the U-shaped tube 3 cannot directly contact the heating part at the bottom of the boiler, thereby protecting the stable operation of the boiler.

[0034] The other end of the U-shaped tube 3 is connected to the bottom of the water storage tank 2 , and a check valve 15 is arranged in the middle of the U-shaped tube 3 .

[0035] The check valve 15 can prevent the hot water in the boiler from flowing back into the water tank 2, thereby protecting the water tank 2. The other end of the U-shaped tube 3 is connected to the bottom of the water tank 2 to improve the circulation of water in the water tank 2 and reduce water accumulation.

[0036] The water level sensor 5 passes through the inner wall of the water tank 2 and is fixedly connected to the water tank 2 , and a plurality of water level sensors 5 are evenly distributed on one side of the water tank 2 .

[0037] Multiple water level sensors can accurately measure the water level in the water storage tank and improve detection sensitivity.

[0038] The multiple pressure sensors 10 are located on the inner side of the top of the water tank 2 and the outer side of the top of the water tank 2 , and the multiple pressure sensors 10 are arranged around the air vent 6 .

[0039] Reference Figure 2 One limiting plate 9 is located at the top of the fixing rod 7 , and the other limiting plate 9 is located below the fixing rod 7 and does not contact the floating ball 8 .

[0040] When the controller 13 and the water level sensor 5 fail, the water level rises and the floating ball 8 drives the fixed rod 7 to rise. When the water level exceeds the set water level, the limit plate 9 presses the pressure sensor 10 located on the inner side of the top of the water tank 2. The pressure sensor 10 is connected to the water pump 12 to shut down the water pump 12 and stop water intake. When the water level drops, the floating ball 8 drops, driving the fixed rod 7 to drop. When the water level is lower than the set water level, the limit plate 9 presses the pressure sensor 10 located on the outer side of the top of the water tank 2. The pressure sensor 10 is connected to the water pump 12 to start the water pump 12 and start water supply. When the pressure sensor 10 senses pressure, the alarm 11 will be directly activated to warn the user to check the fault. The alarm 11 is adjacent to the water pump 12, and the top of the water tank 2 is flush with the top of the boiler body 1.

[0041] The alarm 11 is adjacent to the water pump 12 to remind the user to check the operation of the water pump 12 as soon as possible to determine whether the water pump 12 has failed. The top of the water tank 2 is flush with the top of the boiler body 1 to ensure that the water level inside the water tank 2 is consistent with the water level in the boiler body 1.

[0042] During use, the water pump delivers water to the water tank through the water inlet pipe, and the water level sensor sends the water level information to the controller in real time. The controller controls the flow rate of the water pump. When the controller and the water level sensor fail, the water level rises and the floating ball drives the fixed rod to rise. When the water level exceeds the set water level, the limit plate presses the pressure sensor located on the inside of the top of the water tank. The pressure sensor is connected to the water pump to shut down the water pump and stop water intake. When the water level drops, the floating ball drops, driving the fixed rod to drop. When the water level is lower than the set water level, the limit plate presses the pressure sensor located on the outside of the top of the water tank. The pressure sensor is connected to the water pump to start the water pump and start supplying water. When the pressure sensor senses pressure, the alarm will be directly activated to alert the user to check for faults.

[0043] In summary, compared with the prior art, the present invention has the following beneficial effects:

[0044] 1. The water level in the water tank can be kept consistent with the water level in the boiler body through the U-shaped tube. The water level in the boiler body can be adjusted by adjusting the water level in the water tank, and the influence of scale on the water level sensor can be eliminated at the same time.

[0045] 2. It has alarm and can directly shut down and start the water pump to ensure that the water level in the boiler is maintained at a normal level, increasing the safety of boiler operation.

[0046] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0047] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A boiler water pump continuous water replenishment control device, characterized in that: include: A boiler body (1) and a water storage tank (2), wherein the boiler body (1) and the water storage tank (2) are connected via a U-shaped pipe (3); The bottom of the water tank (2) is connected to a base (4), the water tank (2) is connected to a plurality of water level sensors (5), the top of the water tank (2) is provided with an air vent (6), the air vent (6) is connected to a fixing rod (7), the fixing rod (7) is slidably connected to the top of the water tank (2) through the air vent (6), the bottom of the fixing rod (7) is connected to a floating ball (8), the fixing rod (7) is connected to two limit plates (9), the top of the water tank (2) is provided with a plurality of pressure sensors (10), the pressure sensors (10) are connected to an alarm (11) and a water pump (12), the plurality of water level sensors (5) are connected to a controller (13), the controller (13) is electrically connected to the water pump (12), the water pump (12) is connected to a water inlet pipe (14), one end of the water inlet pipe (14) is connected to the upper part of the water tank (2).

2. A boiler water pump continuous water replenishment control device as claimed in claim 1, characterized in that: One end of the U-shaped tube (3) passes through the boiler body (1); a section of the U-shaped tube (3) located inside the boiler body (1) is parallel to the inner side of the boiler body (1) and opens upward.

3. A boiler water pump continuous water replenishment control device as claimed in claim 1, characterized in that: The other end of the U-shaped tube (3) is connected to the bottom of the water storage tank (2), and a check valve (15) is arranged in the middle of the U-shaped tube (3).

4. A boiler water pump continuous water replenishment control device as claimed in claim 1, characterized in that: The water level sensor (5) passes through the inner wall of the water tank (2) and is fixedly connected to the water tank (2), and a plurality of the water level sensors (5) are evenly distributed on one side of the water tank (2).

5. A boiler water pump continuous water replenishment control device as claimed in claim 1, characterized in that: The plurality of pressure sensors (10) are located on the inner side of the top of the water tank (2) and the outer side of the top of the water tank (2), and the plurality of pressure sensors (10) are arranged around the air vent (6).

6. A boiler water pump continuous water replenishment control device as claimed in claim 1, characterized in that: One of the limit plates (9) is located at the top of the fixing rod (7), and the other limit plate (9) is located below the fixing rod (7) and does not contact the floating ball (8).

7. A boiler water pump continuous water replenishment control device as claimed in claim 1, characterized in that: The alarm (11) is adjacent to the water pump (12), and the top of the water storage tank (2) is flush with the top of the boiler body (1).