Quick wiring tool for online test
By designing the online test fast wiring tool, using liftable needle holders and test probes, the automated electrical performance detection of the air conditioner internal and external units is realized, solving the problems of traditional low detection efficiency and easy connection of wrong wires, and improving detection efficiency and accuracy.
Patent Information
- Application Number
- CN202420060047.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-09
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-01-09
AI Technical Summary
The electrical performance detection of traditional air conditioners and external units requires manual wiring and disconnection, which is inefficient and easy to connect wrong wires.
An online test quick wiring tool is designed, including a liftable needle holder and a test probe. The needle holder is driven to lift and lower through a clamp, making the test probe come into contact with the air switch, and achieving automated wiring and wire removal.
It improves the efficiency of the test work, avoids manual misconnection, and ensures the accuracy and reliability of the test.
Smart Images

Figure CN222506454U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wiring tooling, in particular to an online test quick wiring tooling. Background Art
[0002] In the field of air-conditioning production, after the assembly process of the indoor unit of the air conditioner is completed, the indoor and outdoor units of the air conditioner need to be powered on for testing. Only after no problems are found in the test can they be packaged and stored in the finished product warehouse.
[0003] The traditional testing method is to manually connect and disconnect the external unit to be tested with the standard internal unit for electrical performance testing; or to manually connect and disconnect the internal unit to be tested with the standard external unit for electrical performance testing; the above method requires manual connection and disconnection with a screwdriver during testing, which has the problem of low work efficiency and is prone to wrong connection. Utility Model Content
[0004] The utility model aims to provide an online test quick wiring tool for the above-mentioned deficiencies in the prior art, which has a stable and reliable structure and can quickly perform online testing.
[0005] The purpose of the utility model is achieved through the following technical solutions: an online test quick wiring tool, comprising a shell; the shell is provided with a needle seat that can be lifted and lowered; the needle seat is provided with a plurality of needle slots along the width direction; the needle slot is penetrated by a test probe; the top of the test probe is arranged in the needle slot; the bottom of the test probe penetrates and protrudes out of the bottom of the needle seat; the needle slot is provided with an electrical connection wire; the electrical connection wire is electrically connected to the top of the test probe;
[0006] The housing is provided with a clamp for driving the needle seat to rise and fall.
[0007] The utility model is further configured such that the bottoms of all the test probes are arranged on the same horizontal plane.
[0008] The utility model is further configured that the online test quick wiring tool also includes an L-shaped connecting piece; one side of the L-shaped connecting piece is connected to the needle seat; and the other side of the L-shaped connecting piece is connected to the clamp.
[0009] The utility model is further configured that one side of the L-shaped connecting piece is detachably connected to the side surface of the needle seat by a screw; and the other side of the L-shaped connecting piece is detachably connected to the clamp.
[0010] The utility model is further configured that a protective plate is provided on the top of the needle seat; the protective plate cover is provided on the top of the needle slot;
[0011] The protective plate is a transparent structure; the protective plate is detachably connected to the top of the needle seat by screws.
[0012] The utility model is further configured that the top of the test probe is provided with an external thread; the needle groove is provided with a first nut matched with the top of the test probe; the electrical lead is provided with a first conductive sheet;
[0013] After the first conductive sheet contacts the test probe, the first nut is threadedly connected to the test probe to lock the first conductive sheet and the test probe.
[0014] The utility model is further configured that the housing is made of metal material; a metal column is extended from the housing; and the metal column is provided with an external thread;
[0015] The online test quick wiring tool also includes a grounding wire and a second nut; the grounding wire is provided with a second conductive sheet; after the second conductive sheet contacts the metal column, the second nut is threadedly connected to the metal column to lock the second conductive sheet and the metal column.
[0016] The utility model is further configured that a limiting plate is provided at the bottom of the shell.
[0017] The utility model is further configured such that the clamp includes a base provided on the housing, a hinged seat provided on the top of the base, an extension plate provided on the bottom of the base, and a sleeve provided on the extension plate;
[0018] The clamp further comprises a shifting block, an arc-shaped member and a lifting column; the lifting column is lifted and lowered in the sleeve; the bottom of the lifting column is connected to an L-shaped connecting piece; the top of the lifting column is hinged to the bottom of the arc-shaped member;
[0019] The shift block comprises an articulated portion, a handle portion and a connecting portion arranged between the articulated portion and the handle portion; the articulated portion is articulated with an articulated seat; the top of the arc-shaped member is articulated with the connecting portion; and an insulating rubber sleeve is provided at the end of the handle portion.
[0020] The utility model is further configured that the arc surface of the arc-shaped member is convexly arranged toward a side away from the base.
[0021] The beneficial effects of the utility model are as follows: the utility model drives the needle seat to rise and fall by arranging a clamp, so that the whole row of test probes on the needle seat can be raised and lowered and contact the air switch of the test machine; there is no need to manually connect and disconnect the air switch and the test probes, which effectively improves work efficiency and can prevent the occurrence of wrong wiring. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] The utility model is further described using the accompanying drawings, but the embodiments in the accompanying drawings do not constitute any limitation to the utility model. A person skilled in the art can obtain other drawings based on the following drawings without creative work.
[0023] Figure 1 This is a schematic diagram of the structure of the utility model in cooperation with an air switch;
[0024] Figure 2 It is a structural schematic diagram of the utility model;
[0025] Figure 3 It is a structural schematic diagram of the utility model from another perspective;
[0026] Figure 4 This is a schematic diagram of the structure of the utility model after the hidden protective plate;
[0027] Figure 5 It is a cross-sectional view of the utility model;
[0028] Among them: 1. Shell; 11. Limit plate; 2. Needle seat; 21. Needle slot; 22. Test probe; 23. First nut; 24. L-shaped connecting piece; 25. Protective plate; 3. Power connecting wire; 4. Metal column; 41. Second nut; 6. Base; 61. Articulated seat; 62. Extension plate; 63. Sleeve; 71. Arc-shaped piece; 72. Lifting column; 81. Articulated part; 82. Handle part; 83. Connecting part; 9. Air switch. DETAILED DESCRIPTION
[0029] The utility model is further described in conjunction with the following embodiments.
[0030] Embodiment 1, by Figures 1 to 5 It can be seen that the online test quick wiring tool described in this embodiment includes a housing 1; the housing 1 is provided with a needle seat 2 that can be lifted and lowered; the needle seat 2 is provided with a plurality of needle slots 21 along the width direction; the needle slot 21 is penetrated by a test probe 22; the top of the test probe 22 is arranged in the needle slot 21; the bottom of the test probe 22 penetrates and protrudes out of the bottom of the needle seat 2; the needle slot 21 is provided with a power connection wire 3; the power connection wire 3 is electrically connected to the top of the test probe 22;
[0031] The housing 1 is provided with a fixture for driving the needle seat 2 to rise and fall.
[0032] Specifically, when the online test quick wiring tool described in this embodiment is used, first one end of the power lead 3 is connected to the top of the test probe 22 for conduction, and the other end of the power lead 3 is connected to the standard machine, so as to complete the conduction between the standard machine and the test probe 22; when it is necessary to test the electrical performance of the test machine, it is only necessary to place the housing 1 at the air switch 9 of the test machine, so that the needle holder 2 is placed on the top of the air switch 9 of the test machine, and the bottom of the test probe 22 is inserted into the air switch 9, and the positioning of the test probe 22 and the air switch 9 is completed;
[0033] Then, the needle holder 2 and the test probe 22 are moved downward by the clamp, so that the bottom of the test probe 22 contacts the metal sheet inside the air switch 9, thereby completing the electrical conduction between the standard machine and the test machine. At this time, the electrical performance of the test machine can be observed; after the test is completed, the needle holder 2 and the test probe 22 are moved upward by the clamp to complete the separation of the online test quick wiring tooling and the air switch 9 of the test machine.
[0034] In this embodiment, a clamp is set to drive the needle seat 2 to rise and fall, so that the entire row of test probes 22 on the needle seat 2 are raised and lowered and come into contact with the air switch 9 of the test machine; there is no need to manually connect and disconnect the air switch 9 and the test probes 22, which effectively improves work efficiency and can prevent the occurrence of wrong wiring.
[0035] In the online test quick wiring tool described in this embodiment, the bottoms of all the test probes 22 are arranged at the same horizontal plane. Through the above arrangement, the overall structure is stable and reliable, and when the needle seat 2 descends, all the test probes 22 can contact the air switch 9 at the same time.
[0036] The online test quick wiring tool described in this embodiment further includes an L-shaped connecting piece 24; one side of the L-shaped connecting piece 24 is connected to the needle seat 2; and the other side of the L-shaped connecting piece 24 is connected to the fixture. The above arrangement makes the overall structure more reasonable and reliable.
[0037] In the online test quick wiring fixture described in this embodiment, one side of the L-shaped connecting piece 24 is detachably connected to the side of the needle seat 2 by a screw; the other side of the L-shaped connecting piece 24 is detachably connected to the fixture. The above arrangement facilitates the disassembly and assembly of the L-shaped connecting piece 24 and the needle seat 2, and facilitates the disassembly and assembly of the L-shaped connecting piece 24 and the lifting column 72.
[0038] In the online test quick wiring tool described in this embodiment, a protective plate 25 is provided on the top of the needle seat 2; the protective plate 25 is covered on the top of the needle slot 21; the protective plate 25 is a transparent structure; by providing a transparent protective cover, it can play a role of waterproof and dustproof, and it is convenient to observe the firmness of the electrical connection between the internal power conductor 3 of the needle slot 21 and the top of the test probe 22;
[0039] The protection plate 25 is detachably connected to the top of the needle seat 2 by screws; the above arrangement facilitates the disassembly and assembly of the protection plate 25 and the needle seat 2.
[0040] In the online test quick wiring tool described in this embodiment, the top of the test probe 22 is provided with an external thread; the needle groove 21 is provided with a first nut 23 that matches the top of the test probe 22; the power connection wire 3 is provided with a first conductive sheet; after the first conductive sheet contacts the test probe 22, the first nut 23 is threadedly connected with the test probe 22 to lock the first conductive sheet with the test probe 22. Specifically, through the above arrangement, when the first conductive sheet is inserted into the test probe 22, the test probe 22 is locked with the first conductive sheet through the first nut 23, which can ensure that the power connection wire 3 and the test probe 22 are electrically conductive.
[0041] In the embodiment of the invention, the housing 1 is made of metal; a metal column 4 is provided on the housing 1; and the metal column 4 is provided with an external thread.
[0042] The online test quick wiring tool also includes a grounding wire and a second nut 41; the grounding wire is provided with a second conductive sheet; after the second conductive sheet contacts the metal column 4, the second nut 41 is threadedly connected with the metal column 4 to lock the second conductive sheet with the metal column 4. Specifically, through the above arrangement, when the second conductive sheet is inserted into the metal column 4, the metal column 4 and the second conductive sheet are locked by the second nut 41, which can ensure that the grounding wire is electrically conductive with the metal column 4, thereby grounding the standard machine.
[0043] In the online test quick wiring tool described in this embodiment, a limiting plate 11 is provided at the bottom of the housing 1. Through the above arrangement, the housing 1 can be positioned with the air switch 9.
[0044] The embodiment of the present invention is an online test quick wiring fixture, wherein the fixture comprises a base 6 arranged on a shell 1, a hinged seat 61 arranged on the top of the base 6, an extension plate 62 arranged on the bottom of the base 6 and a sleeve 63 arranged on the extension plate 62; the fixture also comprises a shift block, an arc-shaped member 71 and a lifting column 72; the lifting column 72 is lifted and lowered in the sleeve 63; the bottom of the lifting column 72 is connected to the L-shaped connecting piece 24; the top of the lifting column 72 is hinged to the bottom of the arc-shaped member 71; the shift block comprises a hinged portion 81, a handle portion 82 and a connecting portion 83 arranged between the hinged portion 81 and the handle portion 82; the hinged portion 81 is hinged to the hinged seat 61; the top of the arc-shaped member 71 is hinged to the connecting portion 83; the end of the handle portion 82 is provided with an insulating rubber sleeve. In the online test quick wiring tool described in this embodiment, the distance between the lifting column 72 and the hinge seat 61 is greater than the distance between the connecting portion 83 and the hinge seat 61; the arc surface of the arc-shaped member 71 is convex to the side away from the base 6.
[0045] Specifically, the online test quick wiring tool described in this embodiment, through the above-mentioned arrangement, when it is necessary to move the test probe 22 downward, the handle portion 82 is rotated along the hinge portion of the hinge portion 81 and the hinge seat 61, so that the lifting column 72 is driven to descend along the sleeve 63 through the arc member 71, so that the test probe 22 descends to form a Figure 5 At this time, since the distance between the lifting column 72 and the articulated seat 61 is greater than the distance between the connecting portion 83 and the articulated seat 61, and the arc-shaped member 71 is arranged outward, the force of the conduction process is decomposed, so the spring on the test probe 22 cannot transmit the force to the hinge of the articulated portion 81 and the articulated seat 61, thereby making the clamp form a self-locking state.
[0046] Embodiment 2 is different from Embodiment 1 in that the clamp of this embodiment is a limit column that can generate deformation, and a limit hole is set on the side of the shell 1. After pressing the lifting column 72 downward, the limit column is inserted into the limit hole. As long as the generated limit force is greater than the spring force on the probe 22, the limit column is pushed upward to cause deformation, and the clamping relationship between the limit hole and the limit column can be released.
[0047] Embodiment 3 is different from Embodiment 2 in that a ball is provided at the end of the limiting column of this embodiment to form a temporary snap-fitting relationship with the limiting hole.
[0048] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit the protection scope of the utility model. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in this field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the essence and scope of the technical solution of the utility model.
Claims
1. An online test quick wiring tool, characterized by: The invention comprises a housing (1); the housing (1) is provided with a needle seat (2) which can be raised and lowered; the needle seat (2) is provided with a plurality of needle slots (21) along the width direction; a test probe (22) is provided through the needle slot (21); the top of the test probe (22) is arranged in the needle slot (21); the bottom of the test probe (22) extends through the bottom of the needle seat (2); an electrical connection wire (3) is provided in the needle slot (21); the electrical connection wire (3) is electrically connected to the top of the test probe (22); The housing (1) is provided with a clamp for driving the needle seat (2) to rise and fall.
2. The online test quick wiring tool according to claim 1, characterized in that: The bottoms of all the test probes (22) are arranged on the same horizontal plane.
3. The online test quick wiring tool according to claim 1, characterized in that: The online test quick wiring tool also includes an L-shaped connecting piece (24); one side of the L-shaped connecting piece (24) is connected to the needle seat (2); and the other side of the L-shaped connecting piece (24) is connected to the clamp.
4. The online test quick wiring tool according to claim 3, characterized in that: One side of the L-shaped connecting piece (24) is detachably connected to the side surface of the needle seat (2) via a screw; the other side of the L-shaped connecting piece (24) is detachably connected to the clamp.
5. The online test quick wiring tool according to claim 1, characterized in that: A protective plate (25) is provided on the top of the needle seat (2); the protective plate (25) is covered on the top of the needle groove (21); The protective plate (25) is a transparent structure; the protective plate (25) is detachably connected to the top of the needle seat (2) via screws.
6. The online test quick wiring tool according to claim 1, characterized in that: The top of the test probe (22) is provided with an external thread; the needle groove (21) is provided with a first nut (23) that matches the top of the test probe (22); the electrical connection wire (3) is provided with a first conductive sheet; After the first conductive sheet contacts the test probe (22), the first nut (23) is threadedly connected to the test probe (22) so as to lock the first conductive sheet and the test probe (22).
7. The online test quick wiring tool according to claim 1, characterized in that: The shell (1) is made of metal material; a metal column (4) is extended from the shell (1); the metal column (4) is provided with an external thread; The online test quick wiring tool also includes a grounding wire and a second nut (41); the grounding wire is provided with a second conductive sheet; after the second conductive sheet contacts the metal column (4), the second nut (41) is threadedly connected to the metal column (4) to lock the second conductive sheet and the metal column (4).
8. The online test quick wiring tool according to claim 1, characterized in that: A limiting plate (11) is provided at the bottom of the housing (1).
9. The online test quick wiring tool according to claim 3, characterized in that: The clamp comprises a base (6) arranged on the housing (1), a hinge seat (61) arranged on the top of the base (6), an extension plate (62) arranged on the bottom of the base (6), and a sleeve (63) arranged on the extension plate (62); The clamp further comprises a shifting block, an arc-shaped member (71) and a lifting column (72); the lifting column (72) is arranged in a sleeve (63) for lifting; the bottom of the lifting column (72) is connected to an L-shaped connecting piece (24); the top of the lifting column (72) is hinged to the bottom of the arc-shaped member (71); The shift block comprises a hinged portion (81), a handle portion (82), and a connecting portion (83) arranged between the hinged portion (81) and the handle portion (82); the hinged portion (81) is hinged to the hinge seat (61); the top of the arc-shaped member (71) is hinged to the connecting portion (83); and the end of the handle portion (82) is provided with an insulating rubber sleeve.
10. The online test quick wiring tool according to claim 9, characterized in that: The arc surface of the arc-shaped member (71) is convexly arranged toward a side away from the base (6).