High-voltage testing machine for blade battery
By designing a high-pressure tester for blade batteries, using a flip-on arc cover, locking assembly, rib plate and clamping assembly, combined with buffer assembly and pressure relief valve, the blade battery breakdown or explosion caused by high-pressure testing is solved. The security issues achieve better protection and convenient operation.
Patent Information
- Application Number
- CN202420419312.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-05
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-03-05
AI Technical Summary
During high-voltage testing, the blade battery may break down or explode, causing dangerous working environment, existing protective measures are poor and inconvenient to operate.
A high-voltage test machine for blade batteries was designed, using a reversible and open arc cover to cooperate with the locking assembly, combining the rib plate and the clamping assembly to achieve better protection and convenient operation. The arc-shaped cover is equipped with buffer components and pressure relief valves, which can buffer impact and gradually relieve pressure when breakdown or explosion occurs, ensuring safety.
Through this design, the protection effect of high-pressure testing is improved, the convenience of operation is ensured, and the safety of staff is effectively protected in the event of an accident.
Smart Images

Figure CN222506518U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of high-voltage testing, in particular to a high-voltage testing machine for blade batteries. Background Art
[0002] Through structural innovation, the "blade battery" can skip the "module" when grouping, greatly improving the volume utilization rate and ultimately achieving the design goal of fitting more battery cells in the same space.
[0003] During the production process of each batch of blade batteries, several samples need to be taken for high-voltage testing, or high-voltage testing is required during the research and development of new models of blade batteries to ensure that the finished products supplied meet the designed pressure resistance requirements; inevitably, damaged blade batteries will break down or even explode during the high-voltage test, making the working environment dangerous; currently, enclosed test cabinets are often used for protection, but the protection effect of the cabinet wall is poor, and the operation process is not convenient enough.
[0004] Therefore, in order to solve the above problems, a high voltage tester for blade batteries is proposed. Utility Model Content
[0005] The purpose of the utility model is to provide a high-voltage tester for blade batteries, which has better protection effect and more convenient operation, so as to solve the problems raised in the above-mentioned background technology.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] A high-voltage tester for blade batteries, comprising a cabinet, a support seat is arranged at the inner center of the cabinet, a clamping assembly for fixing the blade battery is installed on the upper side of the support seat, a rib plate is fixedly installed between the front side of the support seat and the side wall of the cabinet, an operation port is opened on the top of the cabinet, an arc cover is rotatably installed in the operation port through a bearing seat, a buffer assembly is installed inside the arc cover, and a locking assembly for locking the arc cover is installed on the front side of the cabinet;
[0008] The arc cover is a cover body welded by an arc plate and two large fan-shaped plates. The buffer assembly includes a baffle, a rubber airbag and an air release pipe. The inner sides of the arc plate and the large fan-shaped plate are both provided with baffles. The arc plate, the large fan-shaped plate and the baffle are respectively connected by rubber airbags. The end of the rubber airbag away from the baffle is connected to the air release pipe, and the air release pipe runs through the arc cover.
[0009] Specifically, the baffle plate on the inner side of the arc-shaped plate is composed of a plurality of arc-shaped pieces, and the baffle plate on the inner side of the large fan-shaped plate is also in the shape of a matching large fan-shaped plate.
[0010] Specifically, the locking assembly includes a guide box, a first handle, a slider and an insert plate; a pair of guide boxes are fixedly installed on the front side of the cabinet, sliders are slidably installed inside the guide boxes, a first handle is fixedly installed between the sliders, an insert plate is fixedly installed on the rear side of the first handle, a through groove is opened on the front side of the cabinet, a slot is opened on the front side of the arc cover, and the insert plate passes through the through groove and is plugged and assembled with the slot.
[0011] Specifically, an elastic member is installed between the front side of the sliding block and the side wall of the guide box.
[0012] Specifically, the clamping assembly includes a connecting rod handle, an adapter block and a blade battery seat; the connecting rod handle and the blade battery seat are fixedly installed on the upper surface of the support seat, and the adapter block is fixedly installed on the movable end of the connecting rod handle, and the adapter block is located above the blade battery seat.
[0013] Specifically, a transverse partition is fixedly installed inside the cabinet, and the transverse partition divides the interior of the cabinet to form an upper working chamber and a lower storage chamber.
[0014] Specifically, a pressure relief valve and a sealing joint are installed on the side wall of the cabinet, and the pressure relief valve and the sealing joint are connected to the working chamber.
[0015] Specifically, the upper edge of the rib plate abuts against the front end of the arc plate when the arc cover is closed, and the lower edge of the rib plate abuts against the rear end of the arc plate when the arc cover is opened.
[0016] Specifically, a second handle is fixedly mounted on the front side of the arc-shaped cover.
[0017] Specifically, a switch is installed on one side of the upper surface of the cabinet.
[0018] The beneficial effects of the utility model are:
[0019] The arc cover that can be flipped open cooperates with the locking assembly, which can be conveniently opened and closed; the clamping assembly arranged in the center of the rib plate and the support seat can conveniently clamp and fix the blade battery without affecting the flipping of the arc cover, making the operation process more convenient;
[0020] The buffer assembly installed inside the arc cover and the pressure relief valve installed in the working chamber can effectively buffer the internal impact when the blade battery breaks down or even explodes, gradually release pressure to restore the internal environment, ensure the safety of the staff, and provide better protection. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic front view of the structure of the utility model;
[0022] Figure 2 for Figure 1The schematic partial cross-section of the structure in the AA direction;
[0023] Figure 3 It is a schematic cross-sectional view of the structure of a buffer component of the utility model;
[0024] Figure 4 It is a schematic cross-sectional view of the structure of the locking assembly of the utility model from a top view;
[0025] Figure 5 It is a schematic three-dimensional diagram of the structure of the clamping assembly of the utility model.
[0026] In the figure: 1 cabinet, 2 partition, 3 locking assembly, 31 guide box, 32 first handle, 33 elastic member, 34 slider, 35 plug plate, 4 second handle, 5 arc cover, 6 switch, 7 buffer assembly, 71 baffle, 72 rubber airbag, 73 air release pipe, 8 clamping assembly, 81 connecting rod handle, 82 adapter block, 83 blade battery seat, 9 support seat, 10 pressure relief valve, 11 rib plate. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] Example:
[0029] like Figures 1 to 5 As shown, a high-voltage tester for a blade battery is provided, comprising a cabinet 1, a support seat 9 is arranged at the inner center of the cabinet 1, and a clamping assembly 8 for fixing the blade battery is installed on the upper side of the support seat 9; a rib plate 11 is fixedly installed between the front side of the support seat 9 and the side wall of the cabinet 1, an operation port is opened on the top of the cabinet 1, an arc cover 5 is rotatably installed in the operation port through a bearing seat, a buffer assembly 7 is installed inside the arc cover 5, the buffer assembly 7 is used to buffer the high-pressure gas generated when the blade battery is damaged to prevent the arc cover 5 from being damaged, a locking assembly 3 for locking the arc cover 5 is installed on the front side of the cabinet 1, the locking assembly 3 cannot be turned over when locking the arc cover 5, on the contrary, the arc cover 5 can be turned over when the locking assembly 3 is opened, and the rib plate 11 is used to support the support seat 9 without affecting the flipping range and movement of the arc cover 5.
[0030] Specifically, the arc cover 5 is a cover body formed by welding an arc plate and two large fan-shaped plates; Figure 3As shown, the buffer assembly 7 includes a baffle 71, a rubber airbag 72 and a deflation pipe 73. The baffle 71 is provided on the inner side of the arc plate and the large fan plate. The arc plate, the large fan plate and the baffle 71 are connected by rubber airbags 72 respectively. The end of the rubber airbag 72 away from the baffle 71 is connected to the deflation pipe 73, and the deflation pipe 73 runs through the arc cover 5. The pressure acting on the baffle 71 can squeeze the rubber airbag 72, and each rubber airbag 72 has only one deflation pipe 73, which can offset the force on the baffle 71 by slowly exhausting the air. When the force disappears, the rubber airbag 72 can be inhaled and reset by its own elasticity.
[0031] Specifically, Figure 2 As shown, the baffle 71 on the inner side of the arc plate is composed of multiple arc-shaped pieces, so that the baffle 71 can move radially while maintaining the protective function; the baffle 71 on the inner side of the large fan-shaped plate is also a matching large fan-shaped plate, and the overall baffle 71 can meet the functions of axial movement and protection.
[0032] Specifically, Figure 2 and Figure 4 As shown, the locking assembly 3 includes a guide box 31, a first handle 32, a slider 34 and an insert plate 35; a pair of guide boxes 31 are fixedly installed on the front side of the cabinet 1, and sliders 34 are slidably installed inside the guide boxes 31. The sliders 34 are cubes, and the first handles 32 are fixedly installed between the sliders 34. The insert plate 35 is fixedly installed on the rear side of the first handle 32. A through groove is opened on the front side of the cabinet 1, and a slot is opened on the front side of the arc cover 5. The insert plate 35 passes through the through groove and is plugged and assembled with the slot. The number of the insert plates 35 is 1 to 3, and correspondingly, the through grooves and the slots are matched; pulling the first handle 32 can drive the slider 34 to move along the guide box 31, and at the same time move the insert plate 35 horizontally. When the insert plate 35 is separated from the slot, the arc cover 5 can be flipped, and when the insert plate 35 is plugged with the slot, the arc cover 5 is locked.
[0033] Furthermore, an elastic member 33 is installed between the front side of the slider 34 and the side wall of the guide box 31. The elastic member 33 is preferably a cylindrical coil spring, so that the slider 34 drives the first handle 32 and the plug plate 35 to move backward, which is convenient for the plug-in operation and can also prevent the plug plate 35 from loosening and falling off after plugging.
[0034] like Figure 5As shown, the clamping assembly 8 includes a connecting rod handle 81, an adapter block 82 and a blade battery seat 83; the connecting rod handle 81 is an existing component with a connecting rod mechanism, a handle and other structures, which can realize the up and down movement and locking functions. The upper surface of the support seat 9 is fixedly installed with the connecting rod handle 81 and the blade battery seat 83 by screw connection. The movable end of the connecting rod handle 81 is fixedly installed with the adapter block 82, which is installed by screw connection and can be replaced according to the model of the blade battery. The adapter block 82 is located above the blade battery seat 83; the blade battery seat 83 is a seat body with a U-shaped placement groove, which can also be replaced according to the model of the blade battery. When in use, the blade battery is placed in the U-shaped placement groove of the blade battery seat 83, and the adapter block 82 can be moved down by the connecting rod handle 81 to press and fix the blade battery.
[0035] Specifically, a transverse partition 2 is fixedly installed inside the cabinet 1, and the transverse partition 2 divides the interior of the cabinet 1 to form an upper working chamber and a lower storage chamber; when the arc cover 5 is closed and locked, a sealed space is formed inside the working chamber to isolate the high voltage generated when the blade battery is damaged. The cabinet 1 has a cabinet door hinged on the side wall corresponding to the storage chamber, and the formed storage space can be used to place tools, parts, etc.
[0036] A pressure relief valve 10 and a sealing joint are installed on the side wall of the cabinet 1, and the pressure relief valve 10 and the sealing joint are connected to the working chamber; the pressure relief valve 10 can release pressure to the outside when a high-pressure environment is generated inside the working chamber, and the sealing joint is used to pass the wires of the matching blade battery.
[0037] Specifically, the upper edge of the rib plate 11 abuts against the front end of the arc plate when the arc cover 5 is closed, and the lower edge of the rib plate 11 abuts against the rear end of the arc plate when the arc cover 5 is opened; the rib plate 11 has the function of limiting the flipping angle of the arc cover 5, so that the arc cover 5 can be moved into place accurately and quickly when opening and closing.
[0038] Furthermore, a second handle 4 is fixedly mounted on the front side of the arc-shaped cover 5 , and the convenience of flipping the arc-shaped cover 5 can be improved through the second handle 4 .
[0039] A switch 6 is installed on one side of the upper surface of the cabinet 1. The end of the wire entering the working chamber through the sealed joint has two wiring clamps connected to the blade battery. The end of the wire located outside the working chamber is electrically connected to the external power supply through the switch 6. This wire and the wiring clamp can be replaced according to the blade battery model. Therefore, the switch 6 can be used to control whether the blade battery is powered or adjust the power supply voltage.
[0040] The working method of this embodiment is as follows:
[0041] First, pull the first handle 32 outward to separate the plug plate 35 from the slot, and flip the arc cover 5 backward through the second handle 4 until the rear end of the arc cover 5 abuts against the lower edge of the rib plate 11, exposing the clamping assembly 8. Place the blade battery to be tested in the blade battery seat 83 and move the adapter block 82 downward through the connecting rod handle 81 to lock the blade battery, and connect the wire clamp to the blade battery.
[0042] Then, the arc cover 5 is flipped forward by the second handle 4 until the front end of the arc cover 5 abuts against the upper edge of the rib plate 11, and then the reset plug 35 is plugged into the slot to lock the arc cover 5, and the blade battery is gradually connected to a larger voltage through the switch 6 for testing;
[0043] If a blade battery is damaged during the test process, the high-voltage impact generated will be buffered and absorbed by the buffer component 7, and the pressure will be gradually released through the pressure relief valve 10 to ensure the safety of the working environment.
[0044] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-limiting from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
[0045] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A high voltage tester for a blade battery, comprising a cabinet (1), characterized in that: A support seat (9) is provided at the inner center of the cabinet (1); a clamping assembly (8) for fixing the blade battery is installed on the upper side of the support seat (9); a rib plate (11) is fixedly installed between the front side of the support seat (9) and the side wall of the cabinet (1); an operating opening is provided at the top of the cabinet (1); an arc cover (5) is rotatably installed in the operating opening through a bearing seat; a buffer assembly (7) is installed inside the arc cover (5); and a locking assembly (3) for locking the arc cover (5) is installed on the front side of the cabinet (1); The arc cover (5) is a cover body formed by welding an arc plate and two large fan-shaped plates. The buffer assembly (7) comprises a baffle (71), a rubber airbag (72) and an air release pipe (73). The inner sides of the arc plate and the large fan-shaped plate are both provided with baffles (71). The arc plate, the large fan-shaped plate and the baffle (71) are respectively connected by rubber airbags (72). One end of the rubber airbag (72) away from the baffle (71) is connected with an air release pipe (73). The air release pipe (73) runs through the arc cover (5).
2. The high voltage tester for blade batteries according to claim 1, characterized in that: The baffle plate (71) on the inner side of the arc-shaped plate is composed of a plurality of arc-shaped pieces, and the baffle plate (71) on the inner side of the large fan-shaped plate is also in the shape of a matching large fan-shaped plate.
3. The high voltage tester for blade batteries according to claim 1, characterized in that: The locking assembly (3) comprises a guide box (31), a first handle (32), a slider (34) and an insert plate (35); a pair of guide boxes (31) are fixedly mounted on the front side of the cabinet (1); sliders (34) are slidably mounted inside the guide boxes (31); a first handle (32) is fixedly mounted between the sliders (34); an insert plate (35) is fixedly mounted on the rear side of the first handle (32); a through groove is provided on the front side of the cabinet (1); a slot is provided on the front side of the arc cover (5); the insert plate (35) passes through the through groove and is plugged and assembled with the slot.
4. The high voltage tester for blade batteries according to claim 3, characterized in that: An elastic member (33) is installed between the front side of the slider (34) and the side wall of the guide box (31).
5. The high voltage tester for blade batteries according to claim 1, characterized in that: The clamping assembly (8) comprises a connecting rod handle (81), an adapter block (82) and a blade battery seat (83); the connecting rod handle (81) and the blade battery seat (83) are fixedly mounted on the upper surface of the support seat (9), the adapter block (82) is fixedly mounted on the movable end of the connecting rod handle (81), and the adapter block (82) is located above the blade battery seat (83).
6. The high voltage tester for blade batteries according to claim 1, characterized in that: A transverse partition (2) is fixedly installed inside the cabinet (1), and the transverse partition (2) divides the interior of the cabinet (1) into an upper working chamber and a lower storage chamber.
7. The high voltage tester for blade batteries according to claim 6, characterized in that: A pressure relief valve (10) and a sealing joint are installed on the side wall of the cabinet (1); the pressure relief valve (10) and the sealing joint are in communication with the working chamber.
8. The high voltage tester for blade batteries according to claim 1, characterized in that: The upper edge of the rib plate (11) abuts against the front end of the arc plate when the arc cover (5) is closed, and the lower edge of the rib plate (11) abuts against the rear end of the arc plate when the arc cover (5) is opened.
9. The high voltage tester for blade batteries according to claim 1, characterized in that: A second handle (4) is fixedly mounted on the front side of the arc-shaped cover (5).
10. The high voltage tester for blade batteries according to claim 1, characterized in that: A switch (6) is installed on one side of the upper surface of the cabinet (1).