Extrusion protection device and lithium battery module stacking system

By designing an extrusion protection device including the main frame, drive mechanism, extrusion plate, pressure sensing module and photoelectric induction module, the problem of difficult and timely protection during the stacking of lithium battery modules is solved, and faster , stable and safe protective effects.

CN222507676UActive Publication Date: 2025-02-18TRINA ENERGY STORAGE TECH (YANCHENG DAFENG) CO LTD
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Patent Information

Application Number
CN202323408556.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-14
Publication Date
2025-02-18
Estimated Expiration
2033-12-14

AI Technical Summary

Technical Problem

During the stacking of lithium battery modules, it is difficult to prevent humans or foreign objects from entering the extruded area in a timely manner, resulting in safety hazards such as mechanical damage, spontaneous combustion or product damage.

Method used

An extrusion protection device is designed, including a main frame, a driving mechanism, an extrusion plate, a pressure sensing module and a photoelectric sensing module. Through intelligent control and real-time data acquisition, safety protection for personnel and products is achieved.

Benefits of technology

Compared with the manual visual inspection method, it achieves faster, more stable, more reliable and safer protection effects, avoiding the risks of mechanical damage, spontaneous combustion and product damage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of extrusion equipment, and particularly relates to an extrusion protection device and a lithium battery module stacking system.The extrusion protection device comprises a main body framework, an upper computer, a first driving mechanism, a first extrusion plate, a pressure sensing module, a second driving mechanism, a second extrusion plate and a photoelectric sensing module; the upper computer controls the first driving mechanism to drive the first extrusion plate to move and the second driving mechanism to drive the second extrusion plate to move; the sensor is used for acquiring stress data of the first extrusion plate and shielding signals of the second extrusion plate; the first driving mechanism, the first extrusion plate, the second driving mechanism and the second extrusion plate are arranged on the main body framework, and meanwhile, the upper computer, the pressure sensing module and the photoelectric sensing module are matched to electrically and intelligently control stacked battery cells, so that personnel and products can be safely and reliably protected; compared with an existing manual visual inspection mode, the visual inspection system has the advantages of being higher in response speed, more stable, more reliable and safer.
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Description

Technical Field

[0001] The utility model belongs to the technical field of extrusion equipment, and in particular relates to an extrusion protection device and a lithium battery module stacking system. Background Art

[0002] Lithium batteries are batteries that use lithium metal or lithium alloy as the negative electrode material and non-aqueous electrolyte solutions. Due to the highly active chemical properties of lithium metal, the processing, storage, and use of lithium metal have very high environmental requirements. The lithium battery module is composed of multiple cells in series / parallel. During the processing, they are stacked and extruded and then steel rings are put on. If there are people or foreign objects in the working extrusion area during assembly, it will cause mechanical damage to the personnel and the battery module will be subjected to overpressure, which may cause safety hazards such as spontaneous combustion or damage to the product appearance.

[0003] However, the safety measures during assembly, stacking and extrusion are mostly manual visual inspection and emergency stop for protection. The manual visual inspection method has the problem of insufficient response speed or staff fatigue causing missed safety hazards.

[0004] Therefore, it is urgent to develop a new extrusion protection device and a lithium battery module stacking system to solve the above problems. Utility Model Content

[0005] The utility model aims to provide an extrusion protection device and a lithium battery module stacking system.

[0006] In order to solve the above technical problems, the utility model provides an extrusion protection device, which includes: a main frame, a host computer, a first drive mechanism, a first extrusion plate, a pressure sensing module, a second drive mechanism, a second extrusion plate and a photoelectric sensing module; the first drive mechanism, the pressure sensing module, the second drive mechanism, and the photoelectric sensing module are electrically connected to the host computer; the first drive mechanism, the first extrusion plate, the pressure sensing module, the second drive mechanism, the second extrusion plate, and the photoelectric sensing module are located below the main frame; the first extrusion plate and the second extrusion plate are arranged opposite to each other, the first drive mechanism is connected to the first extrusion plate, the second drive mechanism is connected to the second extrusion plate, the pressure sensing module is installed on the first extrusion plate, and the photoelectric sensing module is installed on both sides of the travel route of the second extrusion plate; the host computer is suitable for sending corresponding drive signals to the first drive mechanism and the second drive mechanism to control the first drive mechanism to drive the first extrusion plate to move and the second drive mechanism to drive the second extrusion plate to move; the pressure sensing module is suitable for collecting force data of the first extrusion plate to send to the host computer; and the photoelectric sensing module is suitable for collecting shielding signals of the second extrusion plate to send to the host computer.

[0007] Specifically, the first driving mechanism includes: a first driving member; the first driving member is electrically connected to the upper machine, and the output portion of the first driving member is connected to the first extrusion plate.

[0008] Specifically, the pressure sensing module includes: a pressure sensor; the pressure sensor is electrically connected to a host machine, and the pressure sensor is installed in the first extrusion plate.

[0009] Specifically, the second driving mechanism includes: a second driving member, a transmission belt and a screw; the transmission belt is suitable for connecting the output portion of the second driving member and one end of the screw, and the second extrusion plate is installed on the screw.

[0010] Specifically, a fixing plate is provided at the other end of the screw rod.

[0011] Specifically, the extrusion protection device further includes: at least one guide rail; the guide rail is installed at the bottom of the main frame; the top of the first extrusion plate is slidably connected to the guide rail, and the top of the second extrusion plate is slidably connected to the guide rail.

[0012] Specifically, the photoelectric sensing module includes: two photoelectric opposing sensors; the two photoelectric opposing sensors are respectively installed on both sides of the travel route of the second extrusion plate.

[0013] Specifically, the photoelectric radiation sensor is arranged at the bottom of the main frame through a mounting bracket.

[0014] Specifically, a shading plate is provided on at least one side of the second extrusion plate.

[0015] On the other hand, the utility model provides a lithium battery module stacking system, which includes: the above-mentioned extrusion protection device, which is used for stacking battery cells.

[0016] The beneficial effect of the utility model is that the utility model arranges the first drive mechanism, the first extrusion plate, the second drive mechanism, and the second extrusion plate on the main frame, and cooperates with the host computer, the pressure sensing module and the photoelectric sensing module to realize electric and intelligent control of stacked battery cells, so as to provide safe and reliable protection for personnel and products, and has the characteristics of faster response speed, greater stability, greater reliability and greater safety compared with the existing manual visual inspection method.

[0017] Other features and advantages of the present invention will be set forth in the following description, and in part will become apparent from the description, or may be understood by implementing the present invention.

[0018] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, preferred embodiments are given below and described in detail with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0020] Figure 1 It is a structural diagram of the extrusion protection device of the utility model;

[0021] Figure 2 It is a front view of the extrusion protection device of the utility model.

[0022] In the figure:

[0023] 1. Main frame; 2. First driving member; 3. Cylinder shaft; 4. First extrusion plate; 5. Pressure sensor; 6. Guide rail; 7. Fixing plate; 8. Screw rod; 9. Mounting bracket; 10. Photoelectric beam sensor; 11. Shading plate; 12. Second extrusion plate; 13. Second driving member; 14. Transmission belt; 15. Base. DETAILED DESCRIPTION

[0024] In order to make the purpose, technical solution and advantages of the embodiments of the utility model clearer, the technical solution of the utility model will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] Embodiment 1, in this embodiment, as Figure 1 to Figure 2As shown, this embodiment provides an extrusion protection device, which includes: a main frame 1, a host computer, a first driving mechanism, a first extrusion plate 4, a pressure sensing module, a second driving mechanism, a second extrusion plate 12 and a photoelectric sensing module; the first driving mechanism, the pressure sensing module, the second driving mechanism, the photoelectric sensing module are electrically connected to the host computer; the first driving mechanism, the first extrusion plate 4, the pressure sensing module, the second driving mechanism, the second extrusion plate 12, and the photoelectric sensing module are located below the main frame 1; the first extrusion plate 4 and the second extrusion plate 12 are arranged opposite to each other, and the first driving mechanism and the first extrusion plate 4 are opposite to each other. The second driving mechanism is connected to the second extrusion plate 12, the pressure sensing module is installed on the first extrusion plate 4, and the photoelectric sensing module is installed on both sides of the travel path of the second extrusion plate 12; the host computer is suitable for sending corresponding driving signals to the first driving mechanism and the second driving mechanism to control the first driving mechanism to drive the first extrusion plate 4 to move and the second driving mechanism to drive the second extrusion plate 12 to move; the pressure sensing module is suitable for collecting the force data of the first extrusion plate 4 to send it to the host computer; and the photoelectric sensing module is suitable for collecting the blocking signal of the second extrusion plate 12 to send it to the host computer.

[0026] Specifically, a plurality of bases 15 are provided at the bottom of the main frame 1 for supporting the main frame 1 .

[0027] In this embodiment, a first drive mechanism, a first extrusion plate 4, a second drive mechanism, and a second extrusion plate 12 are arranged on the main frame 1, and at the same time, the upper computer, the pressure sensing module and the photoelectric sensing module are cooperated to realize electric and intelligent control of stacked battery cells, which can provide safe and reliable protection for personnel and products. Compared with the existing manual visual inspection method, it has the characteristics of faster response speed, more stability, more reliability and greater safety.

[0028] In order to push the first extrusion plate 4 , the first driving mechanism includes: a first driving member 2 ; the first driving member 2 is electrically connected to the upper machine, and the output portion of the first driving member 2 is connected to the first extrusion plate 4 .

[0029] Specifically, the host computer sends a control signal to the first driving member 2 to drive the first driving member 2 to drive the first extrusion plate 4 to move toward or away from the second extrusion plate 12 , and the battery cell is placed between the first extrusion plate 4 and the second extrusion plate 12 .

[0030] Specifically, the first driving member 2 may be a cylinder, and the first driving member 2 is connected to the first extrusion plate 4 via the cylinder shaft 3 .

[0031] In order to collect the force data of the first extrusion plate 4 in real time, the pressure sensing module includes: a pressure sensor 5 ; the pressure sensor 5 is electrically connected to the upper machine, and the pressure sensor 5 is installed in the first extrusion plate 4 .

[0032] Specifically, the pressure sensor 5 can be used to understand in real time the squeezing condition of the battery cell between the first squeezing plate 4 and the second squeezing plate 12 , thereby ensuring that the squeezing of the battery cell is performed in a safe and stable manner.

[0033] Specifically, a first driving member 2 is arranged on the lower left side of the main frame 1, the first driving member 2 fixes the first extrusion plate 4 through the cylinder shaft 3, and a pressure sensor 5 is installed in the first extrusion plate 4, and the pressure sensor 5 is electrically connected to the host computer.

[0034] In order to push the second extrusion plate 12, the second driving mechanism includes: a second driving member 13, a transmission belt 14 and a screw rod 8; the transmission belt 14 is suitable for connecting the output part of the second driving member 13 with one end of the screw rod 8, and the second extrusion plate 12 is installed on the screw rod 8.

[0035] Specifically, the second driving member 13 may be a servo motor.

[0036] Specifically, the second driving member 13 is installed on the upper right side of the main frame 1, the output shaft of the second driving member 13 is connected to the transmission belt 14, and a screw rod 8 is arranged below the transmission belt 14, the screw rod 8 is connected to the transmission belt 14, and the second extrusion plate 12 is installed on the screw rod 8 by moving the nut.

[0037] Specifically, the second driving member 13 drives the transmission belt 14 to rotate, which in turn drives the screw rod 8 to rotate, so that the second extrusion plate 12 can move horizontally along the length direction of the screw rod 8 .

[0038] In order to prevent the second extrusion plate 12 from excessively moving, a fixing plate 7 is provided at the other end of the screw rod 8 .

[0039] In order to ensure the stability of the movement of the first extrusion plate 4 and the second extrusion plate 12, the extrusion protection device also includes: at least one guide rail 6; the guide rail 6 is installed at the bottom of the main frame 1; the top of the first extrusion plate 4 is slidably connected to the guide rail 6, and the top of the second extrusion plate 12 is slidably connected to the guide rail 6.

[0040] In order to sense the position of the second extrusion plate 12 , the photoelectric sensing module includes: two photoelectric opposing sensors 10 ; the two photoelectric opposing sensors 10 are respectively installed on both sides of the travel path of the second extrusion plate 12 .

[0041] Specifically, the photoelectric radiation sensor 10 is arranged at the bottom of the main frame 1 through a mounting bracket 9 .

[0042] In order to improve the accuracy of positioning the second extrusion plate 12 , a shading plate 11 is provided on at least one side of the second extrusion plate 12 .

[0043] Specifically, the shading plate 11 is used together with the photoelectric radiation sensor 10 to collect the shading signal of the second squeezing plate 12 .

[0044] During the working process, the lithium battery module is placed between the first extrusion plate 4 and the second extrusion plate 12. After being controlled by the host computer, the first driving member 2 extends out, and the first driving member 2 drives the first extrusion plate 4 to move inward. At the same time, the second driving member 13 performs a positive rotation action after being controlled by the host computer. The positive rotation action is transmitted to the second extrusion plate 12 through the screw rod 8, and then the second extrusion plate 12 passes through the guide rail 6 and is squeezed inward to perform an extrusion action. When the pressure sensor 5 is pressurized, it will output a certain pressure value and transmit it to the host computer. When the second extrusion plate 12 moves inward, it drives the shielding plate to move. When it moves to the photoelectric radiation sensor 10, it will shield the photoelectric radiation sensor 10 and transmit the shielding signal to the host computer. The host computer receives the pressure value sent by the pressure sensor 5. When the pressure value reaches the protection value valve (the host computer can be adjusted according to the process), it should receive the shielding signal sent by the photoelectric radiation sensor 10 to the host computer. If the shielding signal sent by the photoelectric radiation sensor 10 to the host computer is not received, the host computer will send a protection signal. When the host computer sends the protection signal, it will retract the first driving member 2, and the first driving member 2 is transmitted to the first extrusion plate 4 to move outward. At the same time, when the host computer sends the protection signal, the second driving member 13 performs a reverse motion after being controlled by the host computer, and the reverse motion is transmitted to the second extrusion plate 12 through the screw rod 8 to move outward.

[0045] Embodiment 2: Based on Embodiment 1, this embodiment provides a lithium battery module stacking system, which includes: an extrusion protection device as provided in Embodiment 1, for stacking battery cells.

[0046] To sum up, the utility model arranges a first drive mechanism, a first extrusion plate, a second drive mechanism, and a second extrusion plate on the main frame, and cooperates with a host computer, a pressure sensing module, and a photoelectric sensing module to realize electric and intelligent control of stacked battery cells, so as to provide safe and reliable protection for personnel and products. Compared with the existing manual visual inspection method, it has the characteristics of faster response speed, greater stability, greater reliability, and greater safety.

[0047] All devices (parts without specific structure) selected in this application are universal standard parts or parts known to those skilled in the art, and their structures and principles are known to those skilled in the art through technical manuals or conventional experimental methods. In addition, the software programs involved in this application are all prior art, and this application does not involve any improvement to the software programs.

[0048] In the description of the embodiments of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0049] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0050] In the several embodiments provided in the present application, it should be understood that the disclosed systems, devices and methods can be implemented in other ways. The device embodiments described above are merely schematic. For example, the division of the units is only a logical function division. There may be other division methods in actual implementation. For example, multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the mutual coupling or direct coupling or communication connection shown or discussed can be through some communication interfaces, and the indirect coupling or communication connection of devices or units can be electrical, mechanical or other forms.

[0051] The units described as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, that is, they may be located in one place or distributed on multiple network units. Some or all of the units may be selected according to actual needs to achieve the purpose of the solution of this embodiment.

[0052] In addition, each functional unit in each embodiment of the present utility model may be integrated into one processing unit, or each unit may exist physically separately, or two or more units may be integrated into one unit.

[0053] Based on the above ideal embodiments of the utility model, the relevant staff can make various changes and modifications without deviating from the technical concept of the utility model through the above description. The technical scope of the utility model is not limited to the content of the specification, and its technical scope must be determined according to the scope of the claims.

Claims

1. An extrusion protection device, characterized in that: include: Main frame, host computer, first driving mechanism, first extrusion plate, pressure sensing module, second driving mechanism, second extrusion plate and photoelectric sensing module; The first driving mechanism, the pressure sensing module, the second driving mechanism, and the photoelectric sensing module are electrically connected to the host machine; The first driving mechanism, the first extrusion plate, the pressure sensing module, the second driving mechanism, the second extrusion plate, and the photoelectric sensing module are located below the main frame; The first extrusion plate and the second extrusion plate are arranged opposite to each other, the first driving mechanism is connected to the first extrusion plate, the second driving mechanism is connected to the second extrusion plate, the pressure sensing module is installed on the first extrusion plate, and the photoelectric sensing module is installed on both sides of the travel route of the second extrusion plate; The host computer is suitable for sending corresponding driving signals to the first driving mechanism and the second driving mechanism to control the first driving mechanism to drive the first extrusion plate to move and the second driving mechanism to drive the second extrusion plate to move; The pressure sensing module is suitable for collecting the force data of the first extrusion plate to send to the host computer; as well as The photoelectric sensing module is suitable for collecting the shielding signal of the second extrusion plate to send it to the host computer.

2. The extrusion protection device according to claim 1, characterized in that: The first driving mechanism comprises: a first driving member; The first driving member is electrically connected to the upper machine, and the output portion of the first driving member is connected to the first extrusion plate.

3. The extrusion protection device according to claim 1, characterized in that: The pressure sensing module comprises: a pressure sensor; The pressure sensor is electrically connected to the upper machine and is installed in the first extrusion plate.

4. The crush protection device according to claim 1, characterized in that: The second driving mechanism comprises: a second driving member, a transmission belt and a screw rod; The transmission belt is suitable for connecting the output portion of the second driving member and one end of the screw rod, and the second extrusion plate is installed on the screw rod.

5. The crush protection device according to claim 4, characterized in that: The other end of the screw rod is provided with a fixing plate.

6. The crush protection device according to claim 1, characterized in that: Also includes: At least one rail; The guide rail is installed at the bottom of the main frame; The top of the first extrusion plate is slidably connected to the guide rail, and the top of the second extrusion plate is slidably connected to the guide rail.

7. The crush protection device according to claim 1, characterized in that: The photoelectric sensing module includes: two photoelectric opposing sensors; The two photoelectric counter-radiation sensors are respectively installed on both sides of the travel route of the second extrusion plate.

8. The crush protection device according to claim 7, characterized in that: The photoelectric radiation sensor is arranged at the bottom of the main frame through a mounting bracket.

9. The crush protection device according to claim 7, characterized in that: A shading plate is disposed on at least one side of the second extrusion plate.

10. A lithium battery module stacking system, characterized in that: include: An extrusion protection device as described in any one of claims 1 to 9, used for stacking battery cells.