Sleeve type new energy power battery aluminum shell

By designing a set of new energy power battery aluminum shells, including shell, shell cover and buffer fixing mechanism, the problems of complex structure and lack of buffering of the existing battery aluminum shell are solved, and the effective fixing and cushioning of the battery pack is achieved, which improves the improvement of the efficiency of the battery pack. Seismic resistance and service life.

CN222507843UActive Publication Date: 2025-02-18WUXI GUANGYUAN JIETAI NEW ENERGY TECH CO LTD
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Patent Information

Application Number
CN202420736000.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-11
Publication Date
2025-02-18
Estimated Expiration
2034-04-11

AI Technical Summary

Technical Problem

The existing battery aluminum shell has a complex structure, which is inconvenient for installation and disassembly, and lacks buffering measures, which leads to the inability to fix the battery pack, which is prone to loosening and collision, and is damaged during vehicle bumps, reducing service life.

Method used

A set of new energy power battery aluminum shells are designed, including a shell and a shell cover. The shell cover is installed by bolts, and a battery pack and a buffer fixing mechanism are installed inside. The buffer fixing mechanism is composed of a limit connection fixing block, a buffer mounting groove, a buffer slide rod and a strong support spring, which can effectively fix and buffer the battery pack.

Benefits of technology

Through the cooperation of strong support springs and cushioning sliders, the battery pack can be effectively buffered and fixed when impacted by external forces, improving earthquake resistance, extending service life, and reducing the cost of repair and replacement.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a sleeving type new energy power battery aluminum shell, and relates to the technical field of batteries. The sleeving type new energy power battery aluminum shell comprises a shell body and a shell cover, the shell cover is installed at one end of the shell body through a bolt, a battery pack set is arranged in the shell body, an anti-shaking top block is fixedly connected to the side, close to the shell body, of the shell cover, a buffer fixing mechanism is arranged in the shell body, and the buffer fixing mechanism is fixedly connected to the shell body. The arrangement of the anti-shaking top block can effectively prevent the battery pack group from transversely shaking in the shell, the number of the buffering and fixing mechanisms is four, and the structures of the four buffering and fixing mechanisms are communicated. According to the sleeving type new energy power battery aluminum shell and the elasticity of the strong supporting spring, friction energy consumption can be effectively carried out on impact force, so that the shell has a good buffering effect, the anti-seismic performance of a battery pack group is improved, the service life of the battery pack group is prolonged, and the cost expenditure caused by replacement and maintenance is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of batteries, in particular to a packaged aluminum shell of a new energy power battery. Background Art

[0002] Aluminum shell, the shell body is made of high-quality aluminum alloy profiles, with the characteristics of reasonable design, solid structure, beautiful appearance, etc. It is widely used in instruments, meters, electronics, communications, automation, sensors, smart cards, industrial control, precision machinery and other industries. It is an ideal shell for high-end instruments.

[0003] The existing battery aluminum shell has a complex structure, which is not convenient for installation and disassembly between the battery shell and the battery pack. At the same time, due to the lack of certain buffering measures during use, the battery pack cannot be clamped and fixed, resulting in looseness between the battery shell and the battery pack body, thereby causing collisions and poor buffering effects. The battery pack will be damaged due to bumps and vibrations generated during the vehicle operation, thereby reducing the service life of the battery pack and affecting the safety of the battery body during use. Utility Model Content

[0004] The purpose of the utility model is to solve at least one of the technical problems existing in the prior art and to provide a set-type aluminum shell for a new energy power battery, which can solve the problem that the battery pack cannot buffer and has a poor fixing effect.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a set-type new energy power battery aluminum shell, comprising a shell and a shell cover, the shell cover is installed on one end of the shell by bolts, and a battery pack is arranged inside the shell;

[0006] The shell cover is fixedly connected with an anti-sway top block on one side close to the shell, and a buffer fixing mechanism is arranged inside the shell;

[0007] The provision of the anti-sway top block can effectively prevent the battery pack from swaying laterally inside the housing;

[0008] The buffer fixing mechanism is arranged in four groups, the structures of the four groups of buffer fixing mechanisms are interconnected, and are arranged in a cross shape inside the housing;

[0009] A thermal insulation layer for thermally insulating the battery pack is filled between the battery pack and the shell.

[0010] Preferably, the buffer fixing mechanism includes a limiting connection fixing block, which is fixedly connected to one side of the inner wall of the shell, and a buffer mounting groove extending to both sides of the limiting connection fixing block is opened on the side of the limiting connection fixing block away from the inner wall of the shell, and a mounting fixing plate is fixedly connected to one side of the battery pack group close to the buffer mounting groove, and a semicircular connecting slider is fixedly connected to one end of the mounting fixing plate.

[0011] Preferably, a buffer sliding hole is provided on the inner wall of the buffer installation groove, a buffer sliding rod is slidably connected inside the buffer sliding hole, a buffer fixing block is fixedly connected to one end of the buffer sliding rod, and a buffer limiting groove is provided on the installation fixing plate.

[0012] Preferably, the buffer fixing block and the limiting groove are both arc-shaped.

[0013] Preferably, a strong support spring is movably sleeved on the buffer slide rod, and two ends of the strong support spring are respectively fixedly connected to the surface of the buffer fixing block and the inner wall of the buffer mounting groove.

[0014] Preferably, a strong support spring is movably sleeved on the buffer slide rod, and two ends of the strong support spring are respectively fixedly connected to the surface of the buffer fixing block and the inner wall of the buffer mounting groove.

[0015] Preferably, a built-in buffer groove is opened on the inner wall of the buffer installation groove, and a rubber buffer block is fixedly connected to the installation fixing plate, and the rubber buffer block is movably connected to the inside of the built-in buffer groove.

[0016] Compared with the prior art, the beneficial effects of the utility model are:

[0017] (1) In the aluminum shell of the set-type new energy power battery, when the battery pack is completely inserted into the interior of the shell, the buffer fixing block is inserted into the interior of the buffer limit groove. The battery pack can be fixed inside the shell by the elasticity of the strong support spring and the principle of relative action of force. The strong support spring is set, and the buffer fixing block and the buffer slide rod are used. Therefore, when the shell is subjected to external impact force, the friction between the buffer slide rod and the buffer slide hole and the elasticity of the strong support spring can effectively dissipate the impact force by friction, so that the shell has a good buffering effect, thereby improving the anti-seismic performance of the battery pack, thereby increasing its service life and reducing the cost expenditure caused by replacement and maintenance.

[0018] (2) In the aluminum shell of the set-type new energy power battery, when the limit connection fixing block moves toward the battery pack following the impact force of the shell, the rubber buffer block is affected by the limit connection fixing block and deforms, and contacts the inner wall of the built-in buffer groove. Therefore, the impact force is buffered and energy is consumed by the deformation ability and elasticity of the rubber buffer block, thereby minimizing the impact of vibration or external force on the battery pack.

[0019] (3) The thermal insulation layer of the aluminum shell of the set-type new energy power battery is expandable polystyrene, which has good insulation, thermal insulation and flame retardant properties. Therefore, it can prevent the battery pack from being affected by temperature and causing rapid aging and poor durability, thereby increasing the service life of the battery pack. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The utility model is further described below in conjunction with the accompanying drawings and embodiments:

[0021] Figure 1 This is a schematic diagram of the structure of a set-type aluminum shell of a new energy power battery of the utility model;

[0022] Figure 2 This is a schematic diagram of the disassembly of a set-type new energy power battery aluminum shell of the utility model;

[0023] Figure 3 For this utility model Figure 2 The enlarged schematic diagram at A in the middle;

[0024] Figure 4 For this utility model Figure 3 The enlarged schematic diagram of point B in the middle;

[0025] Figure 5 This is a schematic diagram of the separation of the limit connection fixing block and the installation fixing plate of the utility model;

[0026] Figure 6 It is a schematic diagram of the buffer fixing block and the buffer limiting groove of the utility model.

[0027] Figure numerals: 1. Shell; 2. Shell cover; 3. Battery pack; 4. Thermal insulation layer; 5. Limiting connection fixing block; 6. Installation fixing plate; 7. Buffer installation groove; 8. Connection slider; 9. Buffer fixing block; 10. Strong support spring; 11. Buffer sliding hole; 12. Buffer limiting groove; 13. Built-in buffer groove; 14. Rubber buffer block; 15. Anti-sway top block; 16. Buffer slide rod. DETAILED DESCRIPTION

[0028] This section will describe in detail the specific embodiments of the utility model. The preferred embodiments of the utility model are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the utility model, but it cannot be understood as a limitation on the protection scope of the utility model.

[0029] In the description of the present invention, it should be understood that descriptions involving orientation, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0030] In the description of the present utility model, "greater than", "less than", "exceed" etc. are understood as not including the number itself, and "above", "below", "within" etc. are understood as including the number itself. If there is a description of "first" or "second", it is only used for the purpose of distinguishing the technical features, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.

[0031] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.

[0032] See also Figure 1-6 The utility model provides a technical solution: a set-type aluminum shell of a new energy power battery, comprising a shell 1 and a shell cover 2, the shell cover 2 is installed on one end of the shell 1 by bolts, a battery pack 3 is arranged inside the shell 1, an anti-sway top block 15 is fixedly connected on one side of the shell cover 2 close to the shell 1, and a buffer fixing mechanism is arranged inside the shell 1;

[0033] The anti-sway top block 15 can effectively prevent the battery pack 3 from swaying laterally inside the housing 1, thereby ensuring that it is stable after installation.

[0034] Further, the buffer fixing mechanism is provided in four groups, the structures of the four groups of buffer fixing mechanisms are all interconnected, and are arranged in a cross shape inside the shell 1, the buffer fixing mechanism includes a limit connection fixing block 5, the limit connection fixing block 5 is fixedly connected to one side of the inner wall of the shell 1, and a buffer installation groove 7 extending to both sides of the limit connection fixing block 5 is provided on the side of the limit connection fixing block 5 away from the inner wall of the shell 1, and a mounting fixing plate 6 is fixedly connected to one side of the battery pack group 3 close to the buffer installation groove 7, and a semicircular connecting slider 8 is fixedly connected to one end of the mounting fixing plate 6;

[0035] A buffer sliding hole 11 is provided on the inner wall of the buffer installation groove 7, a buffer sliding rod 16 is slidably connected inside the buffer sliding hole 11, a buffer fixing block 9 is fixedly connected to one end of the buffer sliding rod 16, a buffer limiting groove 12 is provided on the installation fixing plate 6, and both the buffer fixing block 9 and the buffer limiting groove 12 are arc-shaped;

[0036] Among them, a strong support spring 10 is movably sleeved on the buffer slide bar 16, and the two ends of the strong support spring 10 are respectively fixedly connected to the surface of the buffer fixing block 9 and the inner wall of the buffer installation groove 7;

[0037] When the battery pack 3 needs to be installed inside the shell 1, the installation fixing plate 6 is aligned with the buffer installation groove 7, and the battery pack 3 is pushed toward the inside of the shell 1. Since the connecting slider 8 is semicircular, the battery pack 3 is not blocked by the contact between the arc surface of the connecting slider 8 and the buffer fixing block 9, so that the battery pack 3 can enter the inside of the shell 1 more smoothly. When the battery pack 3 is completely entered into the inside of the shell 1, the buffer fixing block 9 is inserted into the inside of the buffer limit groove 12. The battery pack 3 can be fixed inside the shell 1 by the elasticity of the strong support spring 10 itself and the principle of relative action of force;

[0038] By providing the strong support spring 10, the buffer fixing block 9 and the buffer slide bar 16, when the shell 1 is subjected to external impact force, the friction between the buffer slide bar 16 and the buffer slide hole 11, and the elasticity of the strong support spring 10 itself can effectively dissipate the impact force by friction, so that the shell 1 has a good buffering effect, thereby improving the anti-seismic performance of the battery pack 3, thereby increasing its service life and reducing the cost expenditure caused by replacement and maintenance.

[0039] Furthermore, a built-in buffer groove 13 is opened on the inner wall of the buffer installation groove 7, and a rubber buffer block 14 is fixedly connected to the installation fixing plate 6, and the rubber buffer block 14 is movably connected to the inside of the built-in buffer groove 13;

[0040] The rubber buffer block 14 is made of rubber and has a honeycomb shape inside, so that it has better deformation ability, thereby ensuring its buffering effect;

[0041] When the limiting connection fixing block 5 moves toward the battery pack 3 following the impact force of the shell 1, the rubber buffer block 14 is deformed by the limiting connection fixing block 5 and contacts the inner wall of the built-in buffer groove 13. Therefore, the impact force is buffered and energy is consumed by the deformation ability and elasticity of the rubber buffer block 14, thereby minimizing the impact of vibration or external force on the battery pack 3.

[0042] Furthermore, a heat-insulating layer 4 is filled between the battery pack 3 and the housing 1;

[0043] The thermal insulation layer 4 is expandable polystyrene, which has good insulation, thermal insulation and flame retardant properties. Therefore, it can prevent the battery pack 3 from being affected by temperature and causing rapid aging and poor durability, thereby increasing the service life of the battery pack 3.

[0044] Working principle: When the battery pack 3 needs to be installed inside the shell 1, the installation fixing plate 6 is aligned with the buffer installation groove 7, and the battery pack 3 is pushed toward the inside of the shell 1. Since the connecting slider 8 is semicircular, the battery pack 3 is not blocked by the contact between the arc surface of the connecting slider 8 and the buffer fixing block 9, so that the battery pack 3 can enter the inside of the shell 1 more smoothly. When the battery pack 3 completely enters the inside of the shell 1, the buffer fixing block 9 is inserted into the inside of the buffer limit groove 12. Through the elasticity of the strong support spring 10 itself and the principle of relative action of force, the battery pack 3 can be fixed inside the shell 1;

[0045] By providing a strong support spring 10, a buffer fixing block 9 and a buffer slide rod 16, when the shell 1 is subjected to an external impact force, the friction between the buffer slide rod 16 and the buffer slide hole 11, and the elasticity of the strong support spring 10 itself can effectively dissipate the impact force through friction, thereby enabling the shell 1 to have a good buffering effect.

[0046] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments. Various changes can be made within the knowledge scope of ordinary technicians in the technical field without departing from the purpose of the present invention.

Claims

1. A set-type aluminum shell for a new energy power battery, comprising a shell (1) and a shell cover (2), wherein the shell cover (2) is mounted on one end of the shell (1) by bolts, and a battery pack (3) is arranged inside the shell (1), characterized in that: An anti-sway top block (15) is fixedly connected to a side of the shell cover (2) close to the shell body (1), and a buffer fixing mechanism is provided inside the shell body (1); The provision of the anti-sway top block (15) can effectively prevent the battery pack (3) from swaying laterally inside the housing (1); The buffer fixing mechanisms are arranged in four groups, the structures of the four groups of buffer fixing mechanisms are interconnected, and are arranged in a cross shape inside the housing (1); A heat-insulating layer (4) for heat-insulating the battery pack group (3) is filled between the battery pack group (3) and the shell (1).

2. The set-type aluminum shell of new energy power battery according to claim 1 is characterized in that: The buffer fixing mechanism comprises a limit connection fixing block (5), the limit connection fixing block (5) is fixedly connected to one side of the inner wall of the shell (1), a buffer installation groove (7) extending to both sides of the limit connection fixing block (5) is opened on the side of the limit connection fixing block (5) away from the inner wall of the shell (1), a mounting fixing plate (6) is fixedly connected to the side of the battery pack (3) close to the buffer installation groove (7), and one end of the mounting fixing plate (6) is fixedly connected to a semicircular connecting slider (8).

3. The set-type aluminum shell of new energy power battery according to claim 2 is characterized in that: A buffer sliding hole (11) is provided on the inner wall of the buffer installation groove (7), a buffer sliding rod (16) is slidably connected inside the buffer sliding hole (11), a buffer fixing block (9) is fixedly connected to one end of the buffer sliding rod (16), and a buffer limiting groove (12) is provided on the installation fixing plate (6).

4. The set-type aluminum shell of new energy power battery according to claim 3 is characterized in that: The buffer fixing block (9) and the buffer limiting groove (12) are both arc-shaped.

5. The set-type aluminum shell of new energy power battery according to claim 3 is characterized in that: A strong support spring (10) is movably sleeved on the buffer slide bar (16), and two ends of the strong support spring (10) are respectively fixedly connected to the surface of the buffer fixing block (9) and the inner wall of the buffer installation groove (7).

6. The set-type aluminum shell of new energy power battery according to claim 3 is characterized in that: A strong support spring (10) is movably sleeved on the buffer slide bar (16), and two ends of the strong support spring (10) are respectively fixedly connected to the surface of the buffer fixing block (9) and the inner wall of the buffer installation groove (7).

7. The packaged aluminum shell of new energy power battery according to claim 2 is characterized in that: A built-in buffer groove (13) is provided on the inner wall of the buffer installation groove (7), a rubber buffer block (14) is fixedly connected to the installation fixing plate (6), and the rubber buffer block (14) is movably connected to the inside of the built-in buffer groove (13).